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172-65286MA-03  (DC3S-L)    6  Oct  2021

 

Disassembly/Reassembly

 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall. 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, maintenance, repairs, disassembly, adjustment 
and valve opening/closing should be carried out only by trained maintenance 
personnel.) 

Removing/Reattaching the Trap Cover 

Part 

During Disassembly 

During Reassembly 

Trap Cover Bolt  Remove with a socket wrench 

Consult the table of tightening 
torques and tighten to the proper 
torque 

Trap Cover 

Remove the trap cover by pulling it 
down, being careful not to scratch the 
seating surface   

Make sure there are no pieces of the 
old gasket left on the sealing 
surfaces of the separator body and 
trap cover, align the guide pin on the 
separator body with the guide pin 
hole on the trap cover and reattach 

Trap Cover 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

Removing/Reinserting Parts inside the Trap Cover 

Part 

During Disassembly 

During Reassembly 

Float Cover Bolt   
(Spring Washer) 

Remove with a socket wrench 

Consult the table of tightening 
torques and tighten to the proper 
torque   

Float Cover 

Remove by lifting up and off 

Place it into position 

Float 

Remove, being careful not to scratch 
the polished surface 

Insert, being careful not to scratch 
the polished surface 

Trap Valve Seat  Remove with a socket wrench 

Consult the table of tightening 
torques and tighten to the proper 
torque 

Valve Seat 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

  

 

Summary of Contents for DC3S-L

Page 1: ...172 65286MA 03 DC3S L 6 October 2021 Cyclone Separator Trap for Steam DC3S L Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...instructions to be sure of using the separator trap properly For use on steam mains and branches the cyclone separator traps use centrifugal force to separate condensate from steam and feature a buil...

Page 3: ...serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or othe...

Page 4: ...f fluids causing burns other injuries or damage Be sure to use only the recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these pr...

Page 5: ...DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitted from the nameplate when there are no options Configuration DO NOT use for toxic flammabl...

Page 6: ...piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product at the point on the piping where the separation of condensate will have the greatest effect on efficiency For exa...

Page 7: ...al pressure If there is insufficient flow or differential pressure is too large disassemble and check for clogging of the screen If the product should fail it may cause damage to piping and equipment...

Page 8: ...ing the Trap Cover Part During Disassembly During Reassembly Trap Cover Bolt Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Trap Cover Remove the...

Page 9: ...groove in the separator body Screen Remove being careful not to bend Place on top of the separator being careful not to bend Wave Spring Remove with the separator Insert into the groove in the separat...

Page 10: ...Exploded View Body Screen Separator Body Gasket Wave Spring Guide Pin Separator Body Body Bolt Float Cover Bolt Spring Washer Float Cover Float Trap Valve Seat Valve Seat Gasket Trap Cover Gasket Tra...

Page 11: ...ds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks f...

Page 12: ...yond the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accep...

Page 13: ...ASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMME...

Page 14: ...d Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Roa...

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