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Titgemeyer MS 75, Operating Instructions Manual

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6

Guiding instructions

PRODUC

T SERVIC

E

A

B

C
D
E

F

G

Markings on the riveting tool

This pictogram indicates that you must read the operating manual before
using the riveting tool.

A

Marking of the type

B

Serial number

C

CE-marking

D

Instruction for reading the operating manual

E

TÜV-Mark (safety checked)

F

Name of the manufacturer and the value of the maximum operating
pressure

G

Supplier

Summary of Contents for MS 75

Page 1: ...L Fastening Technology Riveting Tool MS 75 Operating Manual ...

Page 2: ...ings on the riveting tool 6 Safety instructions 7 Basic requirements while dealing with the riveting tool 8 Noise and vibration levels of the MS 75 10 Description of the riveting tool 10 Necessary tools 12 Storing the riveting tool tension heads 13 Preparing the riveting tool 14 Select tension head 16 Assemble tension head 17 ...

Page 3: ...ing tool 23 Bleeding the hydraulic section 23 Refilling hydraulic oil 24 Table for torque values 26 Riveting tools Tension heads service and cleaning 27 Maintenance intervals 28 Trouble shooting 29 Disposal of the riveting tool 31 Technical data 31 Guarantee 32 List of parts 33 Declaration of conformity 35 ...

Page 4: ...g instruc tions carefully All the procedures necessary for the operation have been described in these guiding instructions You may carry out only those procedures which have been described here In case of obstructions you may repair only those obstructions which have been marked with an O Operator All the illustrations and position codes in the individual diagrams take reference from the list of p...

Page 5: ...ell with these diagrams and their meanings Caution Hazard of injury This marking indicates a potential hazard Attention Material damage This marking points at a procedure which may cause damage to the riveting tool or the work piece Note This marking indicates useful information This point marks every paragraph which requires you to act by yourself Attention Environmental hazard This marking indic...

Page 6: ...gram indicates that you must read the operating manual before using the riveting tool A Marking of the type B Serial number C CE marking D Instruction for reading the operating manual E TÜV Mark safety checked F Name of the manufacturer and the value of the maximum operating pressure G Supplier ...

Page 7: ...let into the riveting tool Moisture and dirt can damage the riveting tool Use only such compressed air which falls into class 2 of air quality as per ISO 8573 1 Caution Hazard of injury because of explosion Never use the riveting tool in an atmosphere prone to explosions Ensure that the workplace is well lit and clean Hazard of injury due to the openly moving compressed air hose Connect and lay th...

Page 8: ...he details on the packaging of the blind rivets or locking ring bolts Use the riveting tool only at operating temperatures above 5 C and 45 C Always use the fitting tension head for every type of blind rivet locking ring respectively Do not throw away the riveting tool The operator may only carry out the maintenance and repair work descri bed in these operating instructions Maintenance and service...

Page 9: ...ecked and manufactured according to European guidelines The declaration of conformity can be found on the second last page In addition to this the riveting tool has been checked by the TÜV Product Service GmbH Hannover and certified with a GS mark Noise and vibration levels of the MS 75 The sound emission level for workplaces is LPAI 70dB A as per ISO 10843 and DIN EN 3744 The effective value meas...

Page 10: ...ing operation related components 1 Knurled nut fixes the tension head 2 Nose cap covers jaw case body 3 Hydraulic the pneumatic and the hydraulic housing units are located in the hydraulic housing 4 Hang up eyelet for hanging up on a hook whenever stationary 6 Collector collects the torn off mandrel tension part res pectively 2 3 4 6 1 ...

Page 11: ...tem head screw 8 O Ring sealing of the hydraulic oil system 9 Safety valve Brass In case of very high pressures approx 8 bar or more it opens and lets the air out 10 Plug serves the purpose of protection of the thread and also against dirt 11 Swivel serves as the connection for compressed air joint hoses operating pressure 6 bar 13 Trigger when activated the riveting procedure starts Description o...

Page 12: ...ou will require the following tools for all installation servicing and mainte nance work Tools Crank 16 Internal hex key 17 SW4 Wrench1 SW13 SW14 SW15 SW17 SW18 SW20 Slotted screw driver1 1 No delivery possibility 16 17 6x ...

Page 13: ...rew out swivel joint 11 and close the opening with the plug 10 Dismantle tension head and lubricate with acid free grease If possible store all pieces in the original packing After long term storage After long term storage about 3 years change the hydraulic oil before re use A hydraulic oil change may only be carried out by trained specialist with the help of the service instructions For further i...

Page 14: ...ge from the riveting tool Remove the plug 10 from the connection port and store in the original packing Note The swivel joint 11 and the safety valve 9 can be alternative ly fitted on both the sides of the hydraulic housing The diagram below shows the arrangement for a right hander Note In case of all screw fittings observe the table for torque values in the chapter Maintaining the riveting tool S...

Page 15: ...tting having a 1 4 Withworth pipe thread as per ISO 228 Attention Material damage by compressed air As per norm ISO 8573 1 class 2 compressed air must be dry and clean We recommend that you fit a compressed air main tenance unit to the riveting tool Compressed air hose should be connected to the swivel joint 11 as prescribed Note The operating pressure must be between a minimum of 5 and a maximum ...

Page 16: ...6 Select tension head You can modify the riveting tool to process locking ring bolts and blind rivets of varying sizes and materials by changing the tension head If a different tension head has already been mounted dismantle it in compliance with the assembly description in reversed sequence Always check the tension head before every assembly for outer damages The tension heads have to be ordered ...

Page 17: ...rew driver in the groove on the jaw case body 12 O Ring C is included with the tension head Grease O Ring C and thread on the jaw case body 12 lightly with acid free grease Vaseline Screw jaw case B onto the jaw case body 12 and tighten at a torque of 12 Nm Slip nose cap 2 without knurled nut 1 over the jaw case B screw into the hydraulic housing 3 and tighten at a torque of 20 Nm Slip tension hea...

Page 18: ...dy 12 O Ring C is included with the tension head Grease O Ring C and thread on the jaw case body 12 lightly with acid free grease Vaseline Screw nose piece M tension head case A and tighten at a torque value of 5 Nm Screw jaw case B onto the jaw case body 12 and tighten at a torque of 12 Nm Slip nose cap 2 without knurled nut 1 over the jaw case B screw into the hydraulic housing 3 and tighten at ...

Page 19: ...nd jaw bearing F Place jaws E on the jaw bearing F Carefully slip jaw case B over guide case H up to the limit stop Slip safety case D and jaw case B into each other Slip jaw case B into the jaw case body 12 up to the limit Screw jaw case B onto the jaw case body 12 and tighten at a torque of 12 Nm Slip nose cap 2 without knurled nut 1 over the jaw case B screw into the hydraulic housing 3 and tig...

Page 20: ...2 nose cap off Insert O Ring C with slotted screw driver in the groove on the jaw case body 12 O Ring C is included with the tension head Grease O Ring C and thread on the jaw case body 12 lightly with acid free grease Vaseline Screw jaw case B onto the jaw case body 12 and tighten at a torque of 12 Nm Slip nose cap 2a over the jaw case B screw into the hydraulic housing 3 and tighten at a torque ...

Page 21: ...sition of the locking rings for locking ring bolts C106 C6L a1 b1 and MAGNA GRIP a2 b2 Connect compressed air 6 bar Place the locking ring bolt a into the prepared bore Slip locking ring b in the correct position over the tension part of the locking ring bolt a Hold up the locking ring bolt a at the head Slip the riveting tool with the tension head Z over the tension part of the locking ring bolt ...

Page 22: ... will lead to defective riveting Note For the size of the hole d1 and of the clamping grip K refer to the information given by the rivet manufacturer Connect compressed air 6 bar Insert blind rivet a in tension head Z Insert blind rivet a into the prepared bore and press tightly Straighten the trigger 13 upto the stop point and hold it there The rivet shaft is clenched and the blind rivet set by R...

Page 23: ...ctive O rings after an oil change at the time of an overhaul either after a maximum of 3 years or after 2000 working hours Detach the compressed air connection Note If you clamp the riveting tool into a vice then insert a soft material in between Alu wood Screw off tension head case to avoid pressure on the hydraulic rod as otherwise you cannot fill in enough oil also see pages 17 20 Mount Tension...

Page 24: ...he hydraulic housing carefully using the internal hex key SW4 Screw the oil refill adapter screw 15 into the free opening Set the filled oil gun 14 Screw socket head screw 7 out of the device floor with the internal hex key SW4 Insert the crank 16 into the free opening and screw up to the limit Pull crank 16 out until the marking is flush with the floor plate Note By this piston movement hydraulic...

Page 25: ...crew crank 16 out Screw socket head screw 7 with O Ring 8 into the device floor and tighten with internal hex key SW4 see page 26 Table for torque values Rub the riveting tool dry Loosen the fixed riveting tool Mount tension head see pages 17 20 Mount Tension head Reconnect the compressed air supply Carry out a work cycle without blind rivet locking ring bolt 8 8 7 7 16 ...

Page 26: ...crews nuts Pos Name Threading Torque value MA in Nm 2 Nose cap Metrical M26x1 5 20 2a Nose cap Special thread 8 Tainer 12 1 Jaw case body Metrical M13 12 12 2 Jaw case body Metrical M11x1 12 5 Lock nut Metrical M11x1 12 7 Socket head Metrical M6 4 screw 9 Safety valve Withworth pipe 20 thread 1 4 11 Swivel joint Withworth pipe 20 thread 1 4 2 12 1 12 2 5 7 7 9 11 2a ...

Page 27: ...ist See the address on page 34 for more information on service instructions and training Hazard of injury if the riveting tool falls down The hydaulic housing must always be kept dry clean and oil and fat free Attention Material damage due to corrosion Do not use any highly active cleaning agents or combustible liquids for cleaning purpose The following routine is recommended Clean riveting tool a...

Page 28: ...rts Change hydraulic oil How Visual check Visual check Functional check Visual check possibly fill up with recommended oil bleed hydraulic system With a rag With acid free oil e g ELFOLNA 46 With acid free oil e g ELFOLNA 46 Who Operator Operator Operator Operator Operator Professional Remark If cracks or tears occur send the device to maintenance If necessary replace tension head If required clea...

Page 29: ...d air supply detached till the source of the problem is eliminated Attention Material damage Operations which have been marked with the letter P must be carried out only by well trained experts Deliver riveting tool from overhaul Any replacement of original spare parts may be carried out only by well trained experts Note After every instance of problem removal a thorough functional check must be c...

Page 30: ...lve is defective Solution O Check compressed air supply O Set the compressed air setting on the maintenance unit at a maximum of 7 bar O Clean tension head O Replace jaws tension head respectively see page 17 20 Mount tension head O Tighten the screws nuts see page 17 20 Mount tension head O Check oil volume and refill see page 23 Maintaining the riveting tool O Replace tension head see page 17 20...

Page 31: ... tension head Width 275 mm without tension head Weight 1 9 kg Operating pressure 5 7 bar Compressed air supply nominal diameter DN 6 Power output at 6 bar approx 24 kN Operating stroke approx 15 mm Operating range Locking ring bolt C106 C6L 5 0 6 5 mm MAGNA GRIP 5 0 and 6 5 mm Blind rivet MAGNA LOK BULB 5 0 and 6 5 mm BOM 5 0 mm Sound emission level in the workplace LPAI 70dB A Vibration level ahw...

Page 32: ...e company TITGEMEYER also offers a guarantee of an additional 6 months from the date of purchase The bill being the proof thereof The following working parts are excluded from the guarantee agreement Collector 6 Socket head screw 7 with O ring 8 Tension heads ...

Page 33: ...4 348 248 8 2 O Ring 5x2 348 249 9 1 Safety valve complete 348 281 10 1 Plug 934 126 11 1 Swivel joint 431 536 11a 1 same with rapid coupling 1 348 280 12 1 Jaw case body 385 003 13 1 Trigger complete 14 1 Oil gun 348 349 15 1 Oil refill adapter screw 348 346 16 1 Crank 348 347 17 1 Internal hex key SW4 348 296 1 If desired swivel joint with rapid action coupling can be supplied as a special attac...

Page 34: ... Tension head 99 3465 Tainer 371 730 Tension heads Blind rivet Z6 1 Tension head 99 3303 371 805 Z7 1 Tension head 99 3305 371 815 Z8 1 Tension head 99 3306 371 745 Z9 1 Tension head 99 994 372 780 If you have any problems if you want to order spare parts or if you require information on service instructions and training Gebr TITGEMEYER GmbH Co KG Hannoversche Straße 97 D 49084 Osnabrück Germany T...

Page 35: ...sibility by MS Gerätebau GmbH Hannoversche Str 97 49048 Osnabrück Germany The following harmonized norms have been adherred to pr EN 792 14 0895 EC Guideline 98 37 EG We as manufacturers declare The products mentioned above comply with the requirements of the said guidelines and norms In addition to this the manufacturing process is also subject to a certified quality management system as per DIN ...

Page 36: ...BR TITGEMEYER GmbH Co KG Hannoversche Straße 97 49084 Osnabrück Postfach 43 09 49033 Osnabrück Tel 49 0 541 5822 0 Fax 49 0 541 5822 491 E Mail vertrieb gfb titgemeyer com Web www titgemeyer com Fastening Technology TITGEMEYER Tb1309GB 0102 1 ...

Page 37: ...lable 371 680 Z1 Tension head 99 3003 371 705 Z2 Tension head 99 3006 372 985 Z3 Tension head 99 1456 371 975 Z4 Tension head 99 1458 371 730 Z5 Tension head 99 3465 Tainer 371 805 Z6 Tension head 99 3303 371 815 Z7 Tension head 99 3305 371 745 Z8 Tension head 99 3306 372 780 Z9 Tension head 99 994 934 110 18 Info brochure Tb 1293 19 Oper Manual MS 75 Tb 1309 937 204 000 german Special parts such ...

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