background image

14

© Titan Tool Inc.  All rights reserved.

¤

Flushing
Specifications

1. New Sprayer: 

Oil is used by the

factory for testing and protection.  It
is necessary to flush unit before
spraying.
A. If spraying water-base paint, flush
with mineral spirits followed by
water.
B. If spraying oil-base paint, flush
with mineral spirits only.

2. Changing from water-base to
oil base: 

Flush with water, then

mineral spirits.

3. Changing from oil-base to
water-base: 

Flush with mineral spir-

its, then water.

4. Changing colors: 

Flush with a

compatible solvent such as water or
mineral spirits.

5. Storage: 

To assure proper per-

formance and long life, always clean
the sprayer thoroughly before stor-
ing.

A. Water-Base Paint: 

Flush with

water, then mineral spirits and leave
the pump, gun and hose filled with
mineral spirits.  Shut off and unplug
the sprayer and turn pressure relief
prime valve to prime to relieve pres-
sure.  Return prime valve to spray
position.

B. Oil-Base Paint: 

Flush with min-

eral spirits. Shut off and unplug the
sprayer, turn the pressure relief
prime valve to  prime to relieve pres-
sure and leave open.  Return prime
valve to spray position.
• During storage the power cord
must be coiled around cord holder
to avoid damage.

6. Start-Up After Storage:
A. Water-Base Paint: 

Flush out

mineral spirits with water.

B. Oil-Base Paint: 

Flush out the

mineral spirits with the material to be
sprayed.
Always dispose of mineral spirits in
a proper way.

PROBLEM

Electric motor won't run

Gas engine won't start

Pump won’t prime

Insufficient material flow

Pump will not maintain

pressure

Not enough pressure

Excessive surge at
spray gun

Paint leaks into oil cup

PROBABLE CAUSE

1. Unit unplugged or circuit fuse

blown

2. Pressure setting too low
3. Brushes on motor are worn
4. Electric motor burned out
5. Switch defective
6. Fuse in pump blown

1. Engine switch not on
2. Engine oil level low

3. Out of gas
4. Spark plug cable disconnect-

ed or bad plug

1. Air leak in syphon hose.

2. Insufficient pressure
3. Clutch worn or damaged

(Gas models)

1. No paint
2. Syphon strainer clogged
3. Pump/gun filter clogged
4. Pump will not prime, material

too heavy

5. Engine not tuned properly

(Gas)

6. Worn clutch (Gas models)

1. Air leak in system
2. Air leak in syphon tube
3. Inlet valve not seating
4. Worn packings
5. Dirty or worn ball valves
6. Worn valve seats
7. Worn prime valve

1. Pressure setting too low
2. Plugged filters
3. Spray tip too big or worn
4. Engine or motor rpm too low

(Gas)

1. Wrong type of  hose

2. Spray tip too big or worn
3. Excessive pressure

1. Worn out packings

REMEDY

1. Check

2. Increase
3. Replace
4. Replace
5. Replace
6. Replace

1. Turn on
2. Try starting engine. If light

on rear glows, add oil  

3. Fill
4. Connect or replace

1. Check syphon tube O-

Ring and/or  let paint cir-
culate in prime position

2. Increase pressure
3. Replace

1. Check supply
2. Clean
3. Clean & replace
4. Thin material

5. Tune engine
6. Service

1. Tighten connections
2. Tighten, check for leaks
3. Service or clean
4. Replace
5. Clean or replace
6. Reverse
7. Replace

1. Increase
2. Clean or replace
3. Change or replace
4. Increase throttle

1. Replace with a minimum

50' grounded nylon braid
high pressure hose

2. Change or replace
3. Decrease pressure and

engine speed

1. Replace

TROUBLESHOOTING AIRLESS PUMP

Summary of Contents for PowerLiner 3100

Page 1: ...C Printed in the U S A Do not use this equipment before reading this manual PowrLiner 3100 Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please...

Page 2: ...me Assembly 15 Replacement Labels 16 Engine Assembly 18 Maintenance 19 Gear Box Assembly 20 Clutch Rotor Gear Repair 21 ON OFF Switch 21 Filter Block Assembly 22 Pressure Switch 23 Prime Relief Valve...

Page 3: ...e the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements...

Page 4: ...ormation will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY PowrLiner 3100 Change Engine Oil Every 50 Hours Date Date Date Date Date Date Date Date...

Page 5: ...ns swivels and so forth can withstand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abus...

Page 6: ...rias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de presi n de cualquier componente del sistema 6 ADVERTENCIA La man...

Page 7: ...s que tous les flexibles accessoires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst...

Page 8: ...rbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN THE PowrLiner 31...

Page 9: ...n moteur au gaz De telles tincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulv ris s Veillez donc toujours brancher le pulv risateur dans une prise situ e au moins 7...

Page 10: ...contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la info...

Page 11: ...down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the rope as you let it return Pull and return rope until engine starts...

Page 12: ...g the gun This will apply at cleaner more uniform line 4 Always check gun position on paper or cardboard before proceeding 5 When applying parking lot lines position the spray tip so it is beyond the...

Page 13: ...water or solvent and using low pressure pump through system until clear If cleaning with water pump a small amount of mineral spirits or TITAN LS 10 solution through pump This will protect against co...

Page 14: ...erial flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3...

Page 15: ...26 858 636 Screw 2 27 858 002 Washer Lock 2 28 759 011 Cable Trigger Pull 1 Item Part Description Quantity 29 770 413 Screw Self Tapping 2 30 770 737 Ground wire 1 31 756 062 Plate Engine 1 32 862 46...

Page 16: ...to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing When transporting a unit with a gas engine make sure to shut fuel off Fi...

Page 17: ...Titan Tool Inc All rights reserved 17...

Page 18: ...3 750 044 Engine Bearing 1 4 750 043 Engine Seal 1 5 700 722 Terminal 1 6 730 158 Dipstick 1 7 750 051 Screw 6 8 755 209 Clutch Plate 1 9 763 550 Bushing Incl 74 1 10 763 566 Screw 2 11 700 652 Screw...

Page 19: ...ance Daily Check and fill the gas tank After the first 20 hours of operation Drain the oil and refill with clean oil Daily Check the engine oil level and fill as necessary Weekly Remove the cover of t...

Page 20: ...30 360 Crank Shaft 1 46 730 088 Thrust Washer 1 47 700 688 Thrust Washer 1 48 730 167 Output Pinion Ass y 1 Gear Box Assembly Item Part Description Quantity 49 700 514 Thrust Washer 1 50 730 144 Snap...

Page 21: ...g out Gear Repair Service WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from...

Page 22: ...00 246 Bypass Housing 1 includes items 9 10 12 700 721 005 O Ring 1 13 700 250 Bypass Valve Stem 1 14 700 244 Spring 1 15 700 248 Bypass Valve 1 Retainer 16 700 252 Bypass Cam Base with Pin 1 17 700 7...

Page 23: ...11 and unscrew 4 Unscrew Bypass Retainer 15 and remove Bypass Valve Stem 13 5 Inspect ball on end of Stem 13 and O Ring 12 Clean or replace if worn 6 Screw completed assembly into Filter Block 25 Tigh...

Page 24: ...Ass y 1 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete items 301 305 307 323 391 392 1 700 024 Urethane O Ring optional not shown 1 NOTE Repacking kit P N 730 401 includ...

Page 25: ...to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 on pg 22 from fitting 392 14 Remove screws 306 with a 3 8 allen wrench and slide pump section down so that the pis...

Page 26: ...Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Nam...

Page 27: ...depends on material being sprayed hose diameter and tip size DP 30 supplied with 25 of hose and a Profit Gun DP 30 0 3000 psi 017 w 1 gun 37 lbs 8 33 100 ft 703 095 703 100 1 2 HP totally enclosed AC...

Page 28: ...t parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to...

Reviews: