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© Titan Tool Inc.  All rights reserved.

5

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION

WARNING

HIGH PRESSURE SPRAY

CAN CAUSE SERIOUS INJURY

Maximum Working Pressure 3200 psi, 221 bar

An airless spray gun requires that fluid be introduced to it at very high pressure.  Fluids under high pressure, from

spray or leaks, can penetrate the skin and inject substantial quantities of  toxic fluid into the body.  If not promptly and
properly treated, the injury can cause tissue death or gangrene and may result in serious, permanent disability or
amputation of the wounded part.  Therefore, extreme caution must be exercised when using any airless spray equip-
ment. 

IF YOU ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY.  DO NOT TREAT AS A SIMPLE CUT!

NOTE TO PHYSICIAN: 

Injection into the skin is a serious, traumatic injury.  It is important to treat the injury surgi-

cally as soon as possible.  Do not delay treatment to research toxicity.  Toxicity is a concern with some exotic coatings
injected directly into the bloodstream.  Consultation with a plastic surgeon or a reconstructive hand surgeon may be
advised.

1) Handle the spray gun carefully.  Keep clear of the nozzle.  

NEVER

point the gun at yourself or anyone else.

NEVER

permit any part of your body to come in contact with the fluid stream of either the gun or any hose

leak.  

ALWAYS 

keep the gun trigger safety lever in a locked position when not spraying.  

ALWAYS

use a tip

safety guard.

2)

NEVER 

attempt to force the flow of fluid backward through the gun with your finger, hand or hand-held

object against the gun nozzle.  

THIS IS NOT AN AIR SPRAY GUN.

3) 

NEVER 

attempt to remove tip, disassemble or repair equipment without first doing the following:

4) Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.

5) Tighten all fluid connections before each use. 

NEVER

exceed 3200 psi, (221 bar) with this unit.  Make sure

that all accessory hoses, connections, swivels and so forth can withstand the high pressures which develop.

NEVER

exceed the pressure rating of any component in the system.

6) 

WARNING: 

The paint hose can develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting

fluid into the skin, therefore the paint hose should be inspected before each use. 

NEVER 

attempt to plug a

hose with any part of your body, adhesive tape or any other makeshift device.  Do not attempt to repair a
spray hose.  Instead, replace it with a new grounded hose.  Use only with hoses that have spring guards.

NEVER

use less than 50' (7,5m) of hose with this unit.

7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to pre-
vent static discharge or sparks which could cause fire or explosion.  

WARNING:  ALWAYS

hold the gun

against metal container when flushing system with tip removed, to prevent static discharge.  

CAUTION:

To

reduce the risk of electrical shock, do not expose to rain. Store indoors.

8) 

ALWAYS

keep the working area around the pump well ventilated.  Additionally, the pump itself should be a

minimum of 25' (7,5m) from the spray area.  If these instructions are not followed, there is the possibility of fire
or explosion with certain materials.  

ALWAYS

follow the coating or solvent manufacturer's safety precautions

and warnings.  Never spray flammable material near open flames, pilot lights or any source of ignition.

9) 

ALWAYS

wear spray masks and protective eyewear while spraying.  Additional personal protective equip-

ment may be required depending on the type of material being sprayed and conditions of ventilation.  Always
contact supplier of material being sprayed for recommendation.

10) Keep all extension poles clear of electrical wires.

11) 

NEVER

alter or modify any part of this equipment; doing so could cause it to malfunction.

12) 

NEVER

leave equipment unattended.  Keep away from children or anyone not familiar with the operation

of airless equipment.

PRESSURE RELEASE PROCEDURE

A. Set trigger safety in a locked position.
B. Shut off pump and unplug electrical cord.
C. Release fluid pressure from entire system and trigger gun.

¤

Summary of Contents for PowerLiner 3100

Page 1: ...C Printed in the U S A Do not use this equipment before reading this manual PowrLiner 3100 Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please...

Page 2: ...me Assembly 15 Replacement Labels 16 Engine Assembly 18 Maintenance 19 Gear Box Assembly 20 Clutch Rotor Gear Repair 21 ON OFF Switch 21 Filter Block Assembly 22 Pressure Switch 23 Prime Relief Valve...

Page 3: ...e the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements...

Page 4: ...ormation will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY PowrLiner 3100 Change Engine Oil Every 50 Hours Date Date Date Date Date Date Date Date...

Page 5: ...ns swivels and so forth can withstand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abus...

Page 6: ...rias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de presi n de cualquier componente del sistema 6 ADVERTENCIA La man...

Page 7: ...s que tous les flexibles accessoires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst...

Page 8: ...rbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN THE PowrLiner 31...

Page 9: ...n moteur au gaz De telles tincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulv ris s Veillez donc toujours brancher le pulv risateur dans une prise situ e au moins 7...

Page 10: ...contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la info...

Page 11: ...down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the rope as you let it return Pull and return rope until engine starts...

Page 12: ...g the gun This will apply at cleaner more uniform line 4 Always check gun position on paper or cardboard before proceeding 5 When applying parking lot lines position the spray tip so it is beyond the...

Page 13: ...water or solvent and using low pressure pump through system until clear If cleaning with water pump a small amount of mineral spirits or TITAN LS 10 solution through pump This will protect against co...

Page 14: ...erial flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3...

Page 15: ...26 858 636 Screw 2 27 858 002 Washer Lock 2 28 759 011 Cable Trigger Pull 1 Item Part Description Quantity 29 770 413 Screw Self Tapping 2 30 770 737 Ground wire 1 31 756 062 Plate Engine 1 32 862 46...

Page 16: ...to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing When transporting a unit with a gas engine make sure to shut fuel off Fi...

Page 17: ...Titan Tool Inc All rights reserved 17...

Page 18: ...3 750 044 Engine Bearing 1 4 750 043 Engine Seal 1 5 700 722 Terminal 1 6 730 158 Dipstick 1 7 750 051 Screw 6 8 755 209 Clutch Plate 1 9 763 550 Bushing Incl 74 1 10 763 566 Screw 2 11 700 652 Screw...

Page 19: ...ance Daily Check and fill the gas tank After the first 20 hours of operation Drain the oil and refill with clean oil Daily Check the engine oil level and fill as necessary Weekly Remove the cover of t...

Page 20: ...30 360 Crank Shaft 1 46 730 088 Thrust Washer 1 47 700 688 Thrust Washer 1 48 730 167 Output Pinion Ass y 1 Gear Box Assembly Item Part Description Quantity 49 700 514 Thrust Washer 1 50 730 144 Snap...

Page 21: ...g out Gear Repair Service WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from...

Page 22: ...00 246 Bypass Housing 1 includes items 9 10 12 700 721 005 O Ring 1 13 700 250 Bypass Valve Stem 1 14 700 244 Spring 1 15 700 248 Bypass Valve 1 Retainer 16 700 252 Bypass Cam Base with Pin 1 17 700 7...

Page 23: ...11 and unscrew 4 Unscrew Bypass Retainer 15 and remove Bypass Valve Stem 13 5 Inspect ball on end of Stem 13 and O Ring 12 Clean or replace if worn 6 Screw completed assembly into Filter Block 25 Tigh...

Page 24: ...Ass y 1 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete items 301 305 307 323 391 392 1 700 024 Urethane O Ring optional not shown 1 NOTE Repacking kit P N 730 401 includ...

Page 25: ...to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 on pg 22 from fitting 392 14 Remove screws 306 with a 3 8 allen wrench and slide pump section down so that the pis...

Page 26: ...Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Nam...

Page 27: ...depends on material being sprayed hose diameter and tip size DP 30 supplied with 25 of hose and a Profit Gun DP 30 0 3000 psi 017 w 1 gun 37 lbs 8 33 100 ft 703 095 703 100 1 2 HP totally enclosed AC...

Page 28: ...t parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to...

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