Titan Leaf Pro Operation & Maintenance Manual Download Page 96

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Summary of Contents for Leaf Pro

Page 1: ...D TYPE OF VEHICLE OF YOUR LEAF VACUUM RECORD THEM FROM THE VIN TAG ON THE FRONT DRIVER S SIDE OF THE TRAILER LEAF VAC V I N NO ______________________________ TYPE OF VEHICLE __________________________...

Page 2: ...GLOSSARY OF TIRE TERMINOLOGY 17 2 3 TIRE SAFETY EVERYTHING RIDES ON IT 19 2 3 1 Safety First Basic Tire Maintenance 20 2 3 2 Finding Your Vehicle s Recommended Tire Pressure and Load Limits 20 2 3 3...

Page 3: ...6 3 9 FAN 47 6 3 10 BLOWER HOUSING LINER REMOVAL 48 6 3 11 SUCTION HOSE 48 6 3 12 HYDRAULIC SYSTEM IF EQUIPPED 48 6 3 13 WETTING SYSTEM IF EQUIPPED 48 6 4 ELECTRICAL SYSTEM 48 6 4 1 WIRING DIAGRAMS 48...

Page 4: ...IC TANK ASSEMBLY 125 9 11 MANUAL HOSE ARM ASSEMBLY 127 9 12 HYDRAULIC HOSE ARM ASSEMBLY 129 9 13 LEAF VAC WETTING SYSTEM 131 9 14 KUBOTA ENGINE MOUNTING ASSEMBLY 133 9 15 JOHN DEERE ENGINE MOUNTING AS...

Page 5: ...l US interstates and federally designated state highways When operating on other roadways consult local and state laws regarding legal towing width Our trailers are built with components produced by v...

Page 6: ...f the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in loss of control a...

Page 7: ...areas and around trees 1 2 4 TRAILER NOT PROPERLY COUPLED TO THE HITCH It is critical that the trailer be securely coupled to the hitch ball and that the safety chains and emergency break away brake...

Page 8: ...e load rating of the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in lo...

Page 9: ...2 If you do not have a torque wrench use a lug wrench from your tow vehicle and tighten the nuts as much as you can At the first opportunity have a service garage or trailer dealer tighten the lug nut...

Page 10: ...ndustries Inc at 800 851 9664 and describe the alteration you are contemplating Alteration of the trailer structure or modification of mechanical electrical or other systems on your trailer must be pe...

Page 11: ...General Safety Information...

Page 12: ...General Safety Information...

Page 13: ...t of the tow vehicle and look behind the trailer to make sure that there are no obstacles Some drivers place their hands at the bottom of the steering wheel and while the tow vehicle is in reverse thi...

Page 14: ...afety inspection Refer to the pre start checklist on page 4 for general procedures Make sure all personal protective equipment is in order before leaving for the job site Recommended equipment include...

Page 15: ...General Safety Information 1 6 DECIBAL LEVELS...

Page 16: ...afety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity B Calc...

Page 17: ...esigned to fit on the underside of the rim in a manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the m...

Page 18: ...n of Table I of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or innerliner that extends to cord material Outer diameter The overall diameter of an inflated new tire Overall...

Page 19: ...loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight a...

Page 20: ...urer s information including Recommended tire size Recommended tire inflation pressure Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry Front and rear g...

Page 21: ...pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safe...

Page 22: ...he tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire...

Page 23: ...mber indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be pu...

Page 24: ...is information identifies the tire s load carrying capabilities and its inflation limits 2 3 11 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a pothole or other object in th...

Page 25: ...______________ City ______________________________________ State __________ Zip _______________________ Model Number _____________________________ Serial Number ______________________________ TIN DOT_...

Page 26: ...CERTIFICATION VIN TAG The VIN tag is located on the driver s side near the front of the trailer The VIN Tag contains the following critical safety information for the use of your trailer MANUFACTURER...

Page 27: ...ables can keep the trailer attached to the tow vehicle With properly rigged safety chains or cables it is possible to keep the tongue of the trailer from digging into the road pavement even if the cou...

Page 28: ...ons below will pertain to your trailer If the coupler on your trailer does not resemble one of the couplers shown in the figures see the separate coupler instructions If you do not have separate coupl...

Page 29: ...iler All coupler fasteners must be visibly solid against the trailer frame WARNING A loose hitchball nut can result in uncoupling leading to death or serious injury Be sure the hitch ball is tight to...

Page 30: ...or your dealer for assistance Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retraced position 3 3 3 RIG THE SAFETY CHAINS Visual...

Page 31: ...le to a safety chain or to the hitch ball or hitch ball assembly This would keep the breakaway brake system from operating when it is needed To test the break away brake battery remove the pullpin fro...

Page 32: ...le trying to pull the trailer in order to confirm that the electric brakes operate While towing the trailer at less than 5 m p h manually operate the electric brake controller in the tow vehicle cab Y...

Page 33: ...and locked see the Coupling and Uncoupling the Trailer section starting on page 27 of this manual Safety chains properly rigged to tow vehicle not to hitch or ball see the Coupling to the Tow Vehicle...

Page 34: ...t 800 851 9664 for a free copy A hard stop is used to Confirm that the brakes work Confirm that the trailer brakes are properly synchronized with the tow vehicle brakes using the brake controller in t...

Page 35: ...way Brakes Electric Check operation Section 6 2 3 3 Breakaway Battery Fully charged connections clean Section 6 2 3 3 A i Brakes all types Check operation Section 5 3 Shoes and Drums Adjust Section 5...

Page 36: ...ions Section 6 2 3 1 See Brake Mfr s Manual Jack Drop leg Grease gears at top See Jack Mfr s Manual Structure Frame members Welds Inspect all frame members bolts rivets Repair or replace damaged worn...

Page 37: ...e repair done by your dealer WARNING Worn or broken suspension parts can cause loss of control and injury may result Have trailer professionally inspected annually and after any impact 6 2 2 2 Welds A...

Page 38: ...eel in the opposite direction until the wheel turns freely with a slight drag Replace the adjusting hole cover Repeat the above procedure on all brakes Lower the trailer to the ground 6 2 3 3 Brakes E...

Page 39: ...6 2 4 1 Coupler and Ball if equipped The coupler on the trailer connects to the ball attached to the hitch on the tow vehicle The coupler ball and hitch transfer the towing forces between the tow vehi...

Page 40: ...s recommended cold inflation pressure in pounds per square inch PSI stated on the vehicle s Federal Certification Label or Tire Placard when the trailer is loaded to its gross vehicle weight rating GV...

Page 41: ...axles are built with sealed bearings that are not serviceable Sealed bearings must be replaced as complete units 6 2 9 1 Unsealed Bearings Hubs If your trailer has unsealed axle bearings they must be...

Page 42: ...been remounted after the first 10 25 and 50 miles of driving WARNING Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off leading to death or...

Page 43: ...ug wheel or axle problems In the event of a wheel separation incident notify the vehicle manufacturer and dealer Seek prompt professional assistance in assessing the trailer and its gear and retain bu...

Page 44: ...ed Ratio 1 89 2600 Engine RPM 2311 Fan RPM Belts 5VX 6 3 2 INITIAL SERVICING BREAK IN The leaf vacuum machine has been initially serviced at the factory and is ready to operate Review engine manual fo...

Page 45: ...uid coupler output shaft bearing if equipped 2 pumps Hose arm pivot 2 pumps each fitting 4 places Every 100 hours Clutch bearing if equipped 1 pump Hubs 1 pump 6 3 7 FAN BELT TENSION ALIGNMENT Your le...

Page 46: ...into place flange end first Slide sheave into place deep opening first and install bolts with lock washers into tapped holes in coupler and hand tighten Use a straight edge to align the sheaves Straig...

Page 47: ...e split taper bushing that hold the fan in place Reinsert the screws into the two tapped holes on the bushing and tighten This will free the fan from the bushing and the bushing will slide out Slide f...

Page 48: ...draulic oil should be changed annually System capacity is approximately 10 gallons 6 3 13 WETTING SYSTEM IF EQUIPPED The wetting system is equipped with a 30 mesh strainer screen Check the screen ever...

Page 49: ...Inspection Service and Maintenance...

Page 50: ...Inspection Service and Maintenance...

Page 51: ...Inspection Service and Maintenance...

Page 52: ...Inspection Service and Maintenance...

Page 53: ...Inspection Service and Maintenance...

Page 54: ...Inspection Service and Maintenance...

Page 55: ...Inspection Service and Maintenance...

Page 56: ...Inspection Service and Maintenance...

Page 57: ...Inspection Service and Maintenance...

Page 58: ...Inspection Service and Maintenance...

Page 59: ...1 ENGINE RPM Adjust engine RPM to match working conditions Generally lower RPM is better for dryer and dusty conditions 7 2 HYDRAULIC BOOM OPERATION IF EQUIPPED The hydraulic boom is fitted with thre...

Page 60: ...e pump is located on or near the engine control center Three spray nozzles are located on the discharge chute The amount of water being sprayed can be changed by turning some of these nozzles on or of...

Page 61: ...Supplimental Manuals 8 SUPPLIMENTAL MANUALS 8 1 MARTIN QD BUSHINGS...

Page 62: ...Supplimental Manuals 8 2 BROWNING FAN BUSHING...

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Page 64: ...Supplimental Manuals 8 3 NACD CLUTCH...

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Page 88: ...Supplimental Manuals 8 4 TRANS FLUID COUPLER...

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Page 99: ...Supplimental Manuals 8 6 BREAK AWAY SYSTEM...

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Page 101: ...Supplimental Manuals 8 7 4 POINT SAFETY HARNESS...

Page 102: ...Supplimental Manuals 8 8 LIGHTING SYSTEMS...

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Page 105: ...Supplimental Manuals 8 9 WETTING SYSTEM PUMP...

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Page 110: ...Parts Breakdowns 9 PART BREAKDOWNS 9 1 CHASSIS ASSEMBLY...

Page 111: ...PM 146 18 11 GROMMET 2 CLEARANCE MARKER 29 PM M184R 7 LED CLEARANCE LITE 2 RED W O GROMMET 30 PM 421 18 2 GROMMET OBLONG FOR 60 SERIES 31 WHE 5GAOOFAR 2 LED OVAL WARNING LAMP 12 VOLT only AMBER LAMP...

Page 112: ...Parts Breakdowns 9 2 SEAT WELDMENT ASSEMBLY...

Page 113: ...GR 8 GRADE 8 BOLT 8 BON 000322 1 5 8 11TPI HEX LOCK NUT NYLON INSERT 9 LV 1156 1 CONTROL STAND FRICTION KNOB 10 LV 1155 1 INNER OPERATOR CONTROL POST WELDMENT 11 LV 1131 1 LEAF VAC CONTROL BOX 12 4 10...

Page 114: ...Parts Breakdowns 9 3 FUEL TANK ASSEMBLY...

Page 115: ...0 DEG ELBOW 3 LV 1298 1 1 4 X 1 8 PIPE SIZE MALE X FEMALE HEX BUSHING 4 LV 1164 1 1 8 NPT X 3 16 SAE 30R7 HOSE BARB BRASS 5 VEL 022204 6 HOSE CLAMP SAE 4 7 32 5 8 6 LV 1158 AR FUEL LINE 3 16 IN ID SAE...

Page 116: ...Parts Breakdowns 9 4 TRAILER JACK ASSEMBLIES...

Page 117: ...W 9 16 18TPI TO 1 4 NPSM 10 24SA 04 1 MALE PIPE TO MALE PIPE 1 4 NPT TO 1 4 NPT 11 60UB 06X06 1 MALE ORB X 90DEG FMALE PIPE SW 3 8 MALE O RING TO 3 8 FEMALE 12 24SA 06 1 MALE PIPE TO MALE PIPE 3 8 NPT...

Page 118: ...Parts Breakdowns 9 5 ENGINE BELT DRIVE FAN ASSEMBLY...

Page 119: ...2 1 STEP KEY 1 2 X 5 8 X 2 LONG 34 LV 1270 1 ENGINE SHEAVE 5 5V 800 E 35 LV 1272 1 QD FAN SHEAVE BUSHING E 2 3 16 KEY NOT INCLUDED 36A LV 1280 AR FAN SHEAVE 5 5V 900 E USE WITH 84 HP ENGINES WITH 30 F...

Page 120: ...Parts Breakdowns 9 6 HYDRAULIC VALVE ASSEMBLY SOLENOID CONTROLLED LEAF VAC...

Page 121: ...Parts Breakdowns 9 7 ELECTRIC POWER UNIT SINGLE FUNCTION PUSH BUTTON...

Page 122: ...Parts Breakdowns 9 8 ELECTRIC POWER UNIT FUNCTION PUSH BUTTON...

Page 123: ...Parts Breakdowns 9 9 LEAF DISCHARGE ASSEMBLIES...

Page 124: ...LT 14 LV 1118 1 CYLINDER 2 1 2 BORE X 6 STROKE TIE ROD CLEVIS END 1 PIN EYES 15 PMC 190400004 2 CLEVIS PIN 1 X 3 1 4 WORKING LENGTH 16 PMC PMBHF4 1 BREATHER CAP 3 8 PIPE THREAD FOR DRAG CYL 17 60UA 06...

Page 125: ...Parts Breakdowns 9 10 HYDRAULIC TANK ASSEMBLY...

Page 126: ...6X12 1 MALE 37DEG X MALE O RING BOSS 1 5 16 12 X 1 1 16 11 LV 1078 1 HYDRAULIC PUMP 12 60UB 10X08 1 MALE ORB X 90DEG FMALE PIPE SW 7 8 14TPI TO 1 2 NPSM 13A LV 1101 1 HYD HOSE PUMP TO VALVE 53 LONG DR...

Page 127: ...Parts Breakdowns 9 11 MANUAL HOSE ARM ASSEMBLY...

Page 128: ...LV 1184 1 16 X 10 SUCTION HOSE 20 LV 1215 1 MANUAL CONTROL HOSE CLAMP 21 BON 00036 2 5 16 X 2 1 2 HEX BOLT 22 BON 000320 2 5 16 HEX LOCK NUT 23 LV 1216 1 MANUAL CONTROL HANDLE NO HANDLE GRIPS 24 LV 1...

Page 129: ...Parts Breakdowns 9 12 HYDRAULIC HOSE ARM ASSEMBLY...

Page 130: ...4 1 2 LONG GR 8 BOLT 18 BON 000323 1 3 4 10TPI HEX LOCK NUT GR 5 NYLON INSERT TYPE 19 LV 1042 1 TIRE NOZZLE 20 LV 1043 1 TIRE RETAINER 21 BON 000109 2 1 2 13TPI X 2 LONG GR 8 BOLT 22 LV 1241 2 CYLIND...

Page 131: ...Parts Breakdowns 9 13 LEAF VAC WETTING SYSTEM...

Page 132: ...4 HEX LOCK NUT 13 LV 1052 1 TANK MOUNTING PLATFORM WELDMENT 14 BON 000107 8 1 2 13 X 1 1 2 HEX BOLT 15 BON 000321 8 1 2 HEX LOCK NUT 16 LV 1053 1 PR TANK HOLD DOWN BRACKET KIT 17 BON 000111 4 1 2 13TP...

Page 133: ...Parts Breakdowns 9 14 KUBOTA ENGINE MOUNTING ASSEMBLY...

Page 134: ...D ON LEG BRACE 8 BON 000161FT 1 5 8 11TPI X 4 FULLY THREADED GRADE 8 BOLT 9 BON 000307F 1 5 8 11TPI HEX NUT FLANGED GRADE 8 LOCK NUT 10 BON 000341SAE 7 FLATWASHER 5 8 SAE HARDENED 11 BON 000322 4 5 8...

Page 135: ...Parts Breakdowns 9 15 JOHN DEERE ENGINE MOUNTING ASSEMBLY...

Page 136: ...HEX LOCK NUT 4 LV 1435 1 MOTOR MOUNT BRACKET DEERE 5 BON 000161 2 5 8 11 X 4 HEX BOLT GR 8 6 BON 000159 2 5 8 11 X 3 1 2 HEX BOLT GR 8 7 BON 000341SAE 8 FLATWASHER 5 8 SAE HARDENED 8 BON 000322 4 5 8...

Page 137: ...Parts Breakdowns 9 16 ENGINE MOUNTED ACCESSORIES KUBOTA...

Page 138: ...6 LV 1084 1 TRAFFIC ADVISOR LED 6 LITE WITH CONTROLLER 7 BON 000005 4 1 4 20TPI X 1 LONG GR 8 GRADE 8 BOLT 8 BON 000318 5 12 1 4 20TPI HEX LOCK NUT LOCKNUT 9 6C717 1 ELECTRICAL ENCLOSURE 8 X 8 X 6 DE...

Page 139: ...Warranty 10 WARRANTY...

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Titan Leaf Pro, Operation & Maintenance Manual

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