Breaking-In a New Trailer
5. B
REAKING
-
IN A
N
EW
T
RAILER
5.1. R
ETIGHTEN
L
UG
N
UTS AT
F
IRST
10,
25
&
50
M
ILES
Wheel lugs can shift and settle quickly after being first assembled, and must be checked after the
first
10, 25 and 50 miles of driving. Failure to perform this check may result in a wheel coming
loose from the trailer, causing a crash leading to death or serious injury.
^
W
ARNING
Lug nuts are prone to loosen after initial installation, which can lead to death
or serious injury.
Check lug nuts for tightness on a new trailer or when wheel(s) have been
remounted after the first 10, 25 and 50 miles of driving.
See Section 6.2.9.2 page 42 on Proper Tourqing Technique.
5.2. A
DJUST
B
RAKE
S
HOES AT
F
IRST
200
M
ILES
Brake shoes and drums experience a rapid initial wear. The brakes must be adjusted after the
first 200 miles of use, and each 3,000 miles thereafter. Some axles are fitted with a mechanism
that will automatically adjust the brake shoes when the trailer is “hard braked” from a rearward
direction. Read your axle and brake manual to see if your brakes adjust automatically. If you do
not have the axle and brake manual, call Bonnell Industries, Inc at 800-851-9664 for a free copy.
A hard stop is used to:
•
Confirm that the brakes work;
•
Confirm that the trailer brakes are properly synchronized with the tow vehicle brakes
using the brake controller in the tow vehicle
•
Adjust the brake shoes as necessary.
•
For surge brakes check the Master cylinder reservoir for fluid.
If your trailer is not fitted with automatically adjusting brakes, the brakes will need to be manually
adjusted. See section 6.2.3.2, “Manually Adjusting Brake Shoes,” for instructions.
5.3. S
YNCHRONIZING THE
B
RAKE
S
YSTEMS
Trailer brakes are designed to work in synchronization with the brakes on the tow vehicle. When
the tow vehicle and trailer braking systems are synchronized, both braking systems contribute to
slowing, and the tongue of the trailer will neither dive nor rise sharply.
^
W
ARNING
If trailer and tow vehicle brakes do not work properly together, death or
serious injury can occur.
Road test the brakes in a safe area at no more than 30 m.p.h. before each tow
To insure safe brake performance and synchronization, read and follow the axle/brake and the
brake controller manufacturers’ instructions. If you do not have these instructions, call Bonnell
Industries, Inc at 800-851-9664 for a free copy.
TIRE PRESSURE
Check tire pressures on both the trailer and tow vehicle. Inflate to the maximum shown on the
VIN / Certification Label.
Summary of Contents for Leaf Pro
Page 11: ...General Safety Information...
Page 12: ...General Safety Information...
Page 15: ...General Safety Information 1 6 DECIBAL LEVELS...
Page 49: ...Inspection Service and Maintenance...
Page 50: ...Inspection Service and Maintenance...
Page 51: ...Inspection Service and Maintenance...
Page 52: ...Inspection Service and Maintenance...
Page 53: ...Inspection Service and Maintenance...
Page 54: ...Inspection Service and Maintenance...
Page 55: ...Inspection Service and Maintenance...
Page 56: ...Inspection Service and Maintenance...
Page 57: ...Inspection Service and Maintenance...
Page 58: ...Inspection Service and Maintenance...
Page 61: ...Supplimental Manuals 8 SUPPLIMENTAL MANUALS 8 1 MARTIN QD BUSHINGS...
Page 62: ...Supplimental Manuals 8 2 BROWNING FAN BUSHING...
Page 63: ...Supplimental Manuals...
Page 64: ...Supplimental Manuals 8 3 NACD CLUTCH...
Page 65: ...Supplimental Manuals...
Page 66: ...Supplimental Manuals...
Page 67: ...Supplimental Manuals...
Page 68: ...Supplimental Manuals...
Page 69: ...Supplimental Manuals...
Page 70: ...Supplimental Manuals...
Page 71: ...Supplimental Manuals...
Page 72: ...Supplimental Manuals...
Page 73: ...Supplimental Manuals...
Page 74: ...Supplimental Manuals...
Page 75: ...Supplimental Manuals...
Page 76: ...Supplimental Manuals...
Page 77: ...Supplimental Manuals...
Page 78: ...Supplimental Manuals...
Page 79: ...Supplimental Manuals...
Page 80: ...Supplimental Manuals...
Page 81: ...Supplimental Manuals...
Page 82: ...Supplimental Manuals...
Page 83: ...Supplimental Manuals...
Page 84: ...Supplimental Manuals...
Page 85: ...Supplimental Manuals...
Page 86: ...Supplimental Manuals...
Page 87: ...Supplimental Manuals...
Page 88: ...Supplimental Manuals 8 4 TRANS FLUID COUPLER...
Page 89: ...Supplimental Manuals...
Page 90: ...Supplimental Manuals...
Page 91: ...Supplimental Manuals...
Page 92: ...Supplimental Manuals...
Page 93: ...Supplimental Manuals...
Page 94: ...Supplimental Manuals...
Page 95: ...Supplimental Manuals 8 5 MONARCH POWER UNIT...
Page 96: ...Supplimental Manuals...
Page 97: ...Supplimental Manuals...
Page 98: ...Supplimental Manuals...
Page 99: ...Supplimental Manuals 8 6 BREAK AWAY SYSTEM...
Page 100: ...Supplimental Manuals...
Page 101: ...Supplimental Manuals 8 7 4 POINT SAFETY HARNESS...
Page 102: ...Supplimental Manuals 8 8 LIGHTING SYSTEMS...
Page 103: ...Supplimental Manuals...
Page 104: ...Supplimental Manuals...
Page 105: ...Supplimental Manuals 8 9 WETTING SYSTEM PUMP...
Page 106: ...Supplimental Manuals...
Page 107: ...Supplimental Manuals...
Page 108: ...Supplimental Manuals...
Page 109: ...Supplimental Manuals...
Page 110: ...Parts Breakdowns 9 PART BREAKDOWNS 9 1 CHASSIS ASSEMBLY...
Page 112: ...Parts Breakdowns 9 2 SEAT WELDMENT ASSEMBLY...
Page 114: ...Parts Breakdowns 9 3 FUEL TANK ASSEMBLY...
Page 116: ...Parts Breakdowns 9 4 TRAILER JACK ASSEMBLIES...
Page 118: ...Parts Breakdowns 9 5 ENGINE BELT DRIVE FAN ASSEMBLY...
Page 120: ...Parts Breakdowns 9 6 HYDRAULIC VALVE ASSEMBLY SOLENOID CONTROLLED LEAF VAC...
Page 121: ...Parts Breakdowns 9 7 ELECTRIC POWER UNIT SINGLE FUNCTION PUSH BUTTON...
Page 122: ...Parts Breakdowns 9 8 ELECTRIC POWER UNIT FUNCTION PUSH BUTTON...
Page 123: ...Parts Breakdowns 9 9 LEAF DISCHARGE ASSEMBLIES...
Page 125: ...Parts Breakdowns 9 10 HYDRAULIC TANK ASSEMBLY...
Page 127: ...Parts Breakdowns 9 11 MANUAL HOSE ARM ASSEMBLY...
Page 129: ...Parts Breakdowns 9 12 HYDRAULIC HOSE ARM ASSEMBLY...
Page 131: ...Parts Breakdowns 9 13 LEAF VAC WETTING SYSTEM...
Page 133: ...Parts Breakdowns 9 14 KUBOTA ENGINE MOUNTING ASSEMBLY...
Page 135: ...Parts Breakdowns 9 15 JOHN DEERE ENGINE MOUNTING ASSEMBLY...
Page 137: ...Parts Breakdowns 9 16 ENGINE MOUNTED ACCESSORIES KUBOTA...
Page 139: ...Warranty 10 WARRANTY...