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© Titan Tool Inc.  All rights reserved.

Item

Part #

Description

Quantity

1

700-421

Filter housing ..........................................1

2

500-200-03

Filter ........................................................1

3

560-038

Filter seal ................................................1

4

700-537

Valve gasket (copper) .............................1

5

221-012

O-ring, Viton ............................................1

6

222-012

O-ring, 

PTFE

...........................................1

7

700-246

Valve housing..........................................1

8

700-721

O-ring, Viton ............................................1

700-897

O-ring, 

PTFE

 (optional) ..........................1

9

700-250

Valve stem...............................................1

10

700-244

Spring......................................................1

11

700-248

Valve retainer ..........................................1

12

700-252

Cam base................................................1

13

700-759

Dowel pin ................................................1

14

700-697

PRIME/SPRAY valve handle ..................1

15

700-881

Gasket.....................................................1

16

761-057

O-ring, 

PTFE

...........................................1

17

700-588

Filter block...............................................1

18

700-494

Outlet mounting bolt................................1

19

700-550

Filter gasket (polyethylene).....................1

20

700-438

Outlet manifold gasket (copper)..............1

21

700-534

Outlet manifold........................................1

22

700-621

Pipe plug .................................................1

23

700-804

Pump outlet gasket (polyethylene) ...........1

24

700-622

Socket head screw..................................2

25

700-496

Outlet fitting.............................................1

26

700-549

Gasket, outlet fitting (copper)..................1

27

700-685

Socket head screw..................................2

28

700-699

Pressure release fitting ...........................1

29

700-258

PRIME/SPRAY valve assembly ..............1

30

700-624

Filter Block Assy.
(excludes items 18, 20, 23, and 27) .......1

NOTE: When using “HOT” solvents, replace Viton o-

ring (#8) with alternate 

PTFE

 o-ring (P/N 700-

897).  Install with o-ring tool (P/N 700-890).

Servicing/Replacing the PRIME/SPRAY Valve

1. Remove the dowel pin (13) from PRIME/SPRAY valve

handle (14).

2. Remove the PRIME/SPRAY valve handle (14) and the

cam base (12).

3. Using a wrench, loosen the valve housing (7) and

remove.  Inspect the two valve o-rings (5 and 6).

4. Unscrew valve retainer (11) and remove the valve stem (9).
5. Inspect the ball on end of the valve stem (9) and seat,

located in the valve housing (7).  Clean or replace if
damaged.  Inspect the stem o-ring (8).

6. When reinstalling, screw the completed assembly into the

filter block (17) except for items 12, 13, and 14.  Tighten
securely with a wrench.  Make sure that the valve gasket
(4) is in place.

7. Install the cam base (12) over the valve retainer (11),

lubricate with grease.  Line up the cam base with the filter
block (17).

8. Using the dowel pin (13), line up the valve stem (9) with

the hole on the PRIME/SPRAY valve handle (14).  Secure
the PRIME/SPRAY valve handle with the dowel pin.

Replacing the Pump Filter

1. Unscrew filter housing (1).
2. Unscrew the filter (2) from the filter block (17) (left-handed

thread, turn the filter clockwise to remove).  If the filter
breaks off, use a small wood screw to remove.

3. Inspect the filter seal (3).  Clean or replace.
4. Thread the new or cleaned filter (2) into the filter block

(17).  Turn counterclockwise until secure.

5. Thread the filter housing (1) into the filter block and

tighten securely.

IMPORTANT:  If the PRIME/SPRAY valve handle (14)
rotates 360°, make sure the pin on the cam base (12) is
in the hole on the filter block (17).

Filter Block Assembly

1

2

4
5
6
7
8
9

10

11

12
13

14

3

15
16

17
18
19
20
21

26
27
28

29

25

24

23

22

Summary of Contents for 440xc

Page 1: ...rinted in the U S A Do not use this equipment before reading this manual 440XC Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number 120V Complete 700 2000 ...

Page 2: ...IEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a trig...

Page 3: ...int off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in acco...

Page 4: ... and Priming the Pump for Latex Paint 1 Secure the return hose into a waste container 2 Place the suction tube into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON OFF switch to the ON position 6 Slowly turn the pressure control knob clockwise to increase...

Page 5: ... 9 Unlock the gun by turning the gun trigger lock to the unlocked position 10 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun trigger lock to the locked position WARNING Trigger ...

Page 6: ...e start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint If conditions are windy angle the spray pattern into the wind to minimize drifting Work from ground to roof Do not attemp...

Page 7: ...and the pump hose and gun are clean 14 Move the ON OFF switch to the OFF position 15 Turn the PRIME SPRAY valve to PRIME Remove the siphon tube from the solvent container 16 Move the ON OFF switch to the ON position and allow the unit to pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a cl...

Page 8: ...erse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying Siphon Set Intake Screen NOTE Do not apply so much that it overflows and drips into the paint 8 Titan Tool Inc All rights reserved Replacing the Gun Filter 1 Move the gun trigger lock to the unlocked p...

Page 9: ...ol while spraying and are less likely to plug Liquid Shield Cleans and protects spray systems against rust corrosion and premature wear Part No Description 700 888 Case of 12 1 quart bottles 700 889 1 Quart Piston Lube Specially formulated to prevent materials from adhering to the piston rod which becomes abrasive to the upper seals Piston Lube will break down any material that may accumulate in t...

Page 10: ...h defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in system 2 Air leak in siphon hose 3 Inlet valve not seating 4 Worn packings 5 Dirty or worn ball valves 6 Worn valve seats 7 Worn PRIME SPRAY valve 1 Pressure setting too low 2 Plugged filters 3 Spray tip...

Page 11: ...fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increase pressure T...

Page 12: ...AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels MESURES PRÉVENTIVES Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée Veiller à éviter la présence de toute ...

Page 13: ...raccord orientable pistolet et accessoire utilisé avec cet appareil doit pouvoir fonctionner à une pression égale ou supérieure à 3 200 lb po2 221BAR Ne jamais pulvériser lorsqu il vente Porter des vêtements pour protéger la peau et les cheveux contre tout contact avec la peinture Instructions de mise à la terre Cet appareil doit être mis à la terre La mise à la terre réduit les risques d électroc...

Page 14: ...Debe proveerse un escape y aire fresco para hacer que el aire que está dentro del área de atomización se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignición como son las chispas electrostáticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que estén funcion...

Page 15: ...nte eléctrica Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente de acuerdo con todos los códigos y estatutos locales PELIGRO Una instalación inapropiada del enchufe de conexión a tierra puede dar como resultado el...

Page 16: ...ng Attention label In French 1 313 1432 Wraparound 440XC label 1 Before performing any type of maintenance or service on the unit follow the Pressure Relief Procedure in the Operation section of this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the unit before servicing WARNING ...

Page 17: ...the four screws that secure the motor housing 8 Carefully remove the motor housing so that the wires slide through the wire tube in the gear box housing one at a time Be careful not to lose the spring washer 9 as it sits loosely on top of the bearing 5 Remove the armature 10 from the gear box housing by pulling up on the armature Inspect the pinion on the old armature If damaged the pinion gear in...

Page 18: ...777 Housing 1 12 700 141 Screw 4 13 700 161 Pressure control board 1 14 700 720 Fuse 10A 1 15 700 646 ON OFF switch 1 16 700 158 Potentiometer 1 17 700 197 Transducer assembly 1 Gear Box Assembly Item Part Description Quantity 18 700 775 ON OFF plate 1 19 700 645 Rubber boot 1 20 700 511 Thrust washer 1 21 700 732 Pinion gear 1 22 704 083 Gear box housing 1 23 700 688 Thrust washer 1 24 700 593 Th...

Page 19: ...ol board 13 to the gear box housing Remove the pressure control board 2 Disconnect the power cord 7 from the ON OFF switch 15 the pressure control board 13 and the grounding screw refer to the electrical schematic 3 Loosen the cord grip housing 11 and remove the power cord 7 4 Install the new cord in the reverse order of disassembly 5 Reinstall the pressure control board 13 and secure in position ...

Page 20: ...730 560 Foot valve assembly 1 24 730 535 Fluid section complete includes items 2 3 4 5 and 7 21 1 25 762 202 Packing tool not shown 1 Servicing Repairing the Fluid Section Before proceeding follow the Pressure Relief Procedure in the Operation section of this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always un...

Page 21: ...ump housing 5 by lightly tapping on top of piston assembly 22 Clean and inspect the piston rod for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 5 and replace with a new set Always insert the packings with the raised side facing into the pump housing 18 Reattach the retainer 2 and make sure that the upper guide 3 is clean and undamaged 19 P...

Page 22: ...he PRIME SPRAY valve handle 14 and the cam base 12 3 Using a wrench loosen the valve housing 7 and remove Inspect the two valve o rings 5 and 6 4 Unscrew valve retainer 11 and remove the valve stem 9 5 Inspect the ball on end of the valve stem 9 and seat located in the valve housing 7 Clean or replace if damaged Inspect the stem o ring 8 6 When reinstalling screw the completed assembly into the fi...

Page 23: ... Assembly Item Part Description Quantity 1 765 126 Screw 4 2 700 674 End cap 4 3 704 092 Leg left includes items 2 and 4 1 4 700 781 Drip cup 1 5 700 069 Screw 2 6 700 761 Cord wrap 1 7 704 091 Leg right includes items 2 5 and 6 1 1 2 3 4 5 6 7 ...

Page 24: ... the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARR...

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