Timken Rollon Tecline Use And Maintenance Download Page 5

Tecline

UM-5

The Partly Completed Machinery shown in this catalog is to be 
considered a mere supply of simple Cartesian axes and their ac-
cessories agreed when the contract is stipulated with the client. The 
following are therefore to be considered excluded from the contract:
1. Assembly on the client’s premises (direct or final)
2. Commissioning on the client’s premises (direct or final)
3. Testing on the client’s premises (direct or final)
It is therefore understood that the aforementioned operations 
in points 1.,2., and 3. are not chargeable to Rollon. Rollon is the 
supplier of Partly Completed Machinery, the (direct or final) client 

• Mechanical risks due to the presence of moving elements (X, Y axes).
• Risk of fire resulting from the flammability of the belts used on the axes,  
  for temperatures in excess of 250 °C in contact with the flame.
• The risk of the Z axis dropping during handling and installation 
  operations on the partly completed machinery, before commissioning.
• Risk of the Z axis dropping during maintenance operations in the case  

All the screws belong to the UNI-3740. Locking assemblies are provided with class 12.9 fastening screws.

Basic components

Residual risks

Tightening torque and traction vector values

Thread

Friction

coefficient

Tightening torque [Nm]

Traction vector [Nm]

Resistance

grade

8,8

Resistance

grade

10,9

Resistance

grade

12,9

Resistance

grade

8,8

Resistance

grade

10,8

Resistance

grade

12,8

M3

0,15

1,21

1,21

2,09

2075

3048

3567

M4

2,78

4,09

4,79

3594

5279

6178

M5

5,5

8,1

9,5

5886

8645

10116

M6

9,5

14,0

16,4

8302

12194

14269

M8

23

34

40

15242

22388

226498

M10

46

67

79

24275

35655

41724

M12

79

116

136

35401

51995

60845

M14

127

187

219

46816

71408

83563

M16

1998

291

341

66955

98340

115079

M18

283

402

471

8346

119454

139787

M20

402

570

667

107941

153657

179811

M22

552

783

917

134806

192157

224865

M24

691

981

1148

155489

221266

258928

M27

1022

1452

1700

204577

291534

341157

M30

1387

1969

2305

248811

354209

414500

is responsible for testing and safely checking all equipment whi-
ch, by definition, cannot be theoretically tested or checked at our 
facilities where the only movement possible is manual movement 
(for example: motors or reduction gears, cartesian axes movements 
that are not manually operated, safety brakes, stopper cylinders, 
mechanical or induction sensors, decelerators, mechanical limit 
switches, pneumatic cylinders, etc.). The partly completed machine 
must not be commissioned until the final machine, in which it is to 
be incorporated, has been declared compliant, if necessary, with the 
instructions in Machinery Directive 2006/42/CE.

IMPORTANT!

All screws used for installing ROLLON modules have self-
locking washers or semi-permanent threadlock fluid (blue, 
such as Loctite 243). We recommend that the user also 
employ these devices, both while setting up the partially 
assembled machine in this manual, and during the assembly

 
or maintenance phases: If this is not done, the manufacturer  
of the partially assembled machine declines all responsibility 
for any accidents, breakage, damage and the consequences
of said events on people, animals and property, due to the 
failure of fixing elements.

  of a drop in the electrical power supply voltage.
• Crushing hazard near moving parts with divergent and convergent  
 motion.
• Shearing hazard near moving parts with divergent and convergent  
 motion.
• Cutting and abrasion hazards.

Summary of Contents for Rollon Tecline

Page 1: ...www rollon com Tecline Interactive catalogs on www rollon com Use and Maintenance English...

Page 2: ...mpany provided that the report of poor operation is made in writing within eight days of its discovery The warranty does not cover damage or defects due to external agents poor maintenance overload un...

Page 3: ...pinion Removal and replacement of the drive shaft UM 15 Removal and replacement of the support bearing UM 16 Removal and replacement of the rack UM 17 PAR carriage sliders and guides replacement Remov...

Page 4: ...moving elements Make sure that the system has been installed on a level floor surface In use accurately comply with the specific performance values declared in the catalog or in particular cases the l...

Page 5: ...88 226498 M10 46 67 79 24275 35655 41724 M12 79 116 136 35401 51995 60845 M14 127 187 219 46816 71408 83563 M16 1998 291 341 66955 98340 115079 M18 283 402 471 8346 119454 139787 M20 402 570 667 10794...

Page 6: ...ured and that their profile does not exceed the maximum bulk allowed Place the necessary warning signs if necessary DO NOT perform handling with an inadequate visual field and when there are obstacles...

Page 7: ...ction alignment and leveling are essential to avoid additional interventions and to ensure correct machine function Upon completion of the connections run a general check to ascertain that all interve...

Page 8: ...ackage to the minimum necessary height and move it with the utmost caution to avoid dangerous oscillations DO NOT perform handling with an inadequate visual field and when there are obstacles along th...

Page 9: ...nents list and spare parts IMPORTANT Purely indicative picture only to be taken as example PAR1 PAR2 PAR4 PAR5 PAR6 PAR7 PAR8 PAR3 PAR9 PAR12 PAR19 PAR13 PAR14 PAR 22 PAR 11 PAR15 PAR16 PAR17 PAR10 PA...

Page 10: ...AR8 Prismatic guide axis Y PAR9 Support bearing axis Z PAR10 Lubrication group axis Z PAR11 Bell shaped flange axis Y PAR12 Pinion axis Z PAR13 Prismatic guide axis Z PAR14 Pinion axis Y PAR15 Support...

Page 11: ...Tecline UM 11 PAS Main components list and spare parts IMPORTANT Purely indicative picture only to be taken as example...

Page 12: ...ting plate and registration gearbox ATTENTION If the Rod Locking safety system has been provided with the axis the correct function ing of the fall stop safety system must be ensured by a device that...

Page 13: ...automatic greasing system optional which can be operated by an on off switch located in the rear part of the lubrication unit this unit comprises a replaceable cartridge a pinion made form Vulkollan...

Page 14: ...the motor unit d replace the empty cartridge e perform the operations in reverse for refitting a undo the socket head cap screws A and remove greasing pipe C from the fitting so that unit B can be co...

Page 15: ...washer C for pinion D d remove pinion D and replace it with a new one e perform the operations in reverse for refitting Extraordinary maintenance Removal and replacement of the drive shaft Proceed as...

Page 16: ...ace the drive shaft j Perform the operations in reverse for refitting Removal and replacement of the support bearing a Remove the motor b Remove the hex head screws A securing the plate and remove the...

Page 17: ...If one or more plugs get damaged during the removal they must be replaced with equivalent plugs i By moving the carriage slowly manually check that the pinion rack clearance and the pitch on the joint...

Page 18: ...e carriage or the V roller to be replaced d Perform the operation in reverse for refitting the cart e Check the preload setting of carriages refer to the section dedicated to thetype of carriages or r...

Page 19: ...w one e Perform the operation in reverse for refitting Replacement Preloading setting To ensure the proper alignment and to minimize the clearance during the translation each axis is equipped with opp...

Page 20: ...erse for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all con...

Page 21: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Page 22: ...e for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contac...

Page 23: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Page 24: ...Loosen each of the screws A of the guide B that you want to replace and remove it sideways as shown b Once extracted the guide unscrew the screws A to free up the fixing rawplugs C c Tighten the plug...

Page 25: ...that is essential to work on one slider at a time PAS sliders and guides replacement c Undo the slider making it run along the rail until extraction zone If the axis is working in a vertical position...

Page 26: ...losing plate of profile E undoing the 4 countersunk hex head screws M10 D c Loosen the socket head cap screws M8 A securing guide C taking care not to completely unscrew them so that the mounting plug...

Page 27: ...NTION The recirculating ball guides should not be lubricated refer to section Routine main tenance Manual greasing and lubrication g Guide adjustment h Guide G does not have an housing in tolerance on...

Page 28: ...slot e Turn the side bar G as shown by the arrow in the figure accompanying the support rod M upwards until it has completely separated from the vertical profile f Undo hex head screws M14 O that secu...

Page 29: ...c Unscrew the fixing screws B and remove the plate C with the security system still mounted d Undo socket head cap screws D on the plate C opposite to the shutter e Extract the shutter after removing...

Page 30: ...Use and Maintenance UM 30 Notes Notes...

Page 31: ...Tecline UM 31 Notes...

Page 32: ...Phone 33 0 4 74 71 93 30 www rollon fr infocom rollon fr ROLLON S A R L FRANCE R Joaquim Floriano 397 2o andar Itaim Bibi 04534 011 S o Paulo BRASIL Phone 55 11 3198 3645 www rollonbrasil com br info...

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