Timken Rollon Tecline Use And Maintenance Download Page 13

Tecline

UM-13

The scraper with felt (PAR axes) requires no special main-
tenance, it is sufficient its replacement every 12, 24 or 36 
months according to the specific case. However, depending 
on the dynamics incurred by the system, it may be necessary 
to maintain the surface of the prismatic steel guides slightly 
moistened, injecting into the scraper with felt cm

3

 of grease 

such as “Purpose”, consistency 2, every 500 hours or 10,000 
km of operation.

The guides for the recirculating ball slides (PAS axes) must not 
be lubricated. Provide greasing the slides for every 500 hours 
or 10,000 km of operation, using grease
ranging between ISO VG 68 and ISO VG-100. In the case of 
high loads must be used grease type ISO VG 220.

Automatic rack lubrication

Rack lubrication is provided by an automatic greasing system 
(optional), which can be operated by an on/off switch located 
in the rear part of the lubrication unit: this unit comprises a 
replaceable cartridge, a pinion made form Vulkollan and ad-
justable lubrication frequency, depending on the particular 
dynamic requirements.

Manual greasing and lubrication

For both PAR and PAS axes, never lubricate bearings type 
2RS wherever they are present: the pressure exerted during 
the operation would get the side seals out of seat. For axes 
equipped with “Rod Locking” safety system unit, never lubri-
cate the sliding calibrated bar.

ATTENTION!

For instructions on routine and special maintenance and for the safety informations about the automatic 
greasing system of the rack, refer to the specific manual assembly of the accessory in question.

ATTENTION!

The lubricator cartridge unit must be replaced before having completely run out, 
otherwise abnormal consumption of the pinion or the rack may occur.

Routine maintenance

Summary of Contents for Rollon Tecline

Page 1: ...www rollon com Tecline Interactive catalogs on www rollon com Use and Maintenance English...

Page 2: ...mpany provided that the report of poor operation is made in writing within eight days of its discovery The warranty does not cover damage or defects due to external agents poor maintenance overload un...

Page 3: ...pinion Removal and replacement of the drive shaft UM 15 Removal and replacement of the support bearing UM 16 Removal and replacement of the rack UM 17 PAR carriage sliders and guides replacement Remov...

Page 4: ...moving elements Make sure that the system has been installed on a level floor surface In use accurately comply with the specific performance values declared in the catalog or in particular cases the l...

Page 5: ...88 226498 M10 46 67 79 24275 35655 41724 M12 79 116 136 35401 51995 60845 M14 127 187 219 46816 71408 83563 M16 1998 291 341 66955 98340 115079 M18 283 402 471 8346 119454 139787 M20 402 570 667 10794...

Page 6: ...ured and that their profile does not exceed the maximum bulk allowed Place the necessary warning signs if necessary DO NOT perform handling with an inadequate visual field and when there are obstacles...

Page 7: ...ction alignment and leveling are essential to avoid additional interventions and to ensure correct machine function Upon completion of the connections run a general check to ascertain that all interve...

Page 8: ...ackage to the minimum necessary height and move it with the utmost caution to avoid dangerous oscillations DO NOT perform handling with an inadequate visual field and when there are obstacles along th...

Page 9: ...nents list and spare parts IMPORTANT Purely indicative picture only to be taken as example PAR1 PAR2 PAR4 PAR5 PAR6 PAR7 PAR8 PAR3 PAR9 PAR12 PAR19 PAR13 PAR14 PAR 22 PAR 11 PAR15 PAR16 PAR17 PAR10 PA...

Page 10: ...AR8 Prismatic guide axis Y PAR9 Support bearing axis Z PAR10 Lubrication group axis Z PAR11 Bell shaped flange axis Y PAR12 Pinion axis Z PAR13 Prismatic guide axis Z PAR14 Pinion axis Y PAR15 Support...

Page 11: ...Tecline UM 11 PAS Main components list and spare parts IMPORTANT Purely indicative picture only to be taken as example...

Page 12: ...ting plate and registration gearbox ATTENTION If the Rod Locking safety system has been provided with the axis the correct function ing of the fall stop safety system must be ensured by a device that...

Page 13: ...automatic greasing system optional which can be operated by an on off switch located in the rear part of the lubrication unit this unit comprises a replaceable cartridge a pinion made form Vulkollan...

Page 14: ...the motor unit d replace the empty cartridge e perform the operations in reverse for refitting a undo the socket head cap screws A and remove greasing pipe C from the fitting so that unit B can be co...

Page 15: ...washer C for pinion D d remove pinion D and replace it with a new one e perform the operations in reverse for refitting Extraordinary maintenance Removal and replacement of the drive shaft Proceed as...

Page 16: ...ace the drive shaft j Perform the operations in reverse for refitting Removal and replacement of the support bearing a Remove the motor b Remove the hex head screws A securing the plate and remove the...

Page 17: ...If one or more plugs get damaged during the removal they must be replaced with equivalent plugs i By moving the carriage slowly manually check that the pinion rack clearance and the pitch on the joint...

Page 18: ...e carriage or the V roller to be replaced d Perform the operation in reverse for refitting the cart e Check the preload setting of carriages refer to the section dedicated to thetype of carriages or r...

Page 19: ...w one e Perform the operation in reverse for refitting Replacement Preloading setting To ensure the proper alignment and to minimize the clearance during the translation each axis is equipped with opp...

Page 20: ...erse for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all con...

Page 21: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Page 22: ...e for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contac...

Page 23: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Page 24: ...Loosen each of the screws A of the guide B that you want to replace and remove it sideways as shown b Once extracted the guide unscrew the screws A to free up the fixing rawplugs C c Tighten the plug...

Page 25: ...that is essential to work on one slider at a time PAS sliders and guides replacement c Undo the slider making it run along the rail until extraction zone If the axis is working in a vertical position...

Page 26: ...losing plate of profile E undoing the 4 countersunk hex head screws M10 D c Loosen the socket head cap screws M8 A securing guide C taking care not to completely unscrew them so that the mounting plug...

Page 27: ...NTION The recirculating ball guides should not be lubricated refer to section Routine main tenance Manual greasing and lubrication g Guide adjustment h Guide G does not have an housing in tolerance on...

Page 28: ...slot e Turn the side bar G as shown by the arrow in the figure accompanying the support rod M upwards until it has completely separated from the vertical profile f Undo hex head screws M14 O that secu...

Page 29: ...c Unscrew the fixing screws B and remove the plate C with the security system still mounted d Undo socket head cap screws D on the plate C opposite to the shutter e Extract the shutter after removing...

Page 30: ...Use and Maintenance UM 30 Notes Notes...

Page 31: ...Tecline UM 31 Notes...

Page 32: ...Phone 33 0 4 74 71 93 30 www rollon fr infocom rollon fr ROLLON S A R L FRANCE R Joaquim Floriano 397 2o andar Itaim Bibi 04534 011 S o Paulo BRASIL Phone 55 11 3198 3645 www rollonbrasil com br info...

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