THERMOSALD UPSCR Series Operator'S Manual Download Page 14

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THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07
Page N. 14

- Tot: 18

ANNEX D – FAULTS AND WARNINGS LIST (CAUSES – REMEDIES)

NOTA – Press the key RESET / MODE to reset every alarm

WARNINGS CAUSES

REMEDIES

UDIP

A GENERAL RESET PROCEDURE HAS BEEN PERFORMED

Set or Verify the DIP SWITCH SW+/SW- and press the key RESET/MODE

FBAL

A GENERAL RESET PROCEDURE HAS BEEN PERFORMED

Make cold balancing of led green/red by trimmer and press the key RESET/MODE

FCAL

EQUIPMENT NOT CALIBRATED

Make hot automatic calibration (only previous software up to release 4.0)

Fo5o

ENTER THE HEATING FACTOR

Keep keys 2+4 (UP+Reset/Mode) Pressed for 6 seconds and set parameter 5 (heat factor)

(only previous software up to release 4.0)

F21/F22/F23/F25/F26 RS485 INTERFACE ERRORS

please wait autoreset and try again

F33

NO CURRENT TO THE BAND

Verify power on the trasformer, Verify Voltage on CN1/1-CN1/2 connector, Verify breaking of power

cables, Verify breaking of bands.

F34

VERIFY DIP SWITCH AND PRESS RESET KEY

Verify DIP and Press RESET/MODE key

F35

DO A BALANCE BY TRIMMER BALANCING

Only at start up after a master reset, it’s necessary to do a trimmer balancing and an electronic balancing

F36

DO AN ELECTRONIC BALANCE BY PRESS DOWN+UP KEY

At start up after a master reset and a trimmer balancing, it’s necessary to do an electronic balancing

F38

THE MACHINE IS WAITING A COOLING DOWN DURING A CALIBRATION PROCEDURE

Wait please

F39

THE MACHINE IS WAITING A COOLING DOWN DURING AN ENERGY ANQUISITION

Wait please (only previous software up to release 4.0)

FAULTS CAUSES

REMEDIES

F41

ENERGY FAULT BY PRE-HEAT CURRENT CONTROL

Verify bands in the machine, repeat energy acquisition

F42

ENERGY FAULT BY PRE-HEAT PHASE CONTROL

Verify bands in the machine, repeat energy acquisition

F43

ENERGY FAULT BY PRE-HEAT CURRENT CONTROL NOT ACQUIRED

Do energy acquisition

F44

ENERGY FAULT BY PRE-HEAT PHASE CONTROL NOT ACQUIRED

Do energy acquisition

F51

ENERGY FAULT BY SEALING CURRENT CONTROL

Verify bands in the machine, repeat energy acquisition

F52

ENERGY FAULT BY SEALING PHASE CONTROL

Verify bands in the machine, repeat energy acquisition

F55

ENERGY FAULT BY CONTINUOS SEALING CURRENT CONTROL

Verify bands in the machine, repeat energy acquisition

F56

ENERGY FAULT BY CONTINUOS SEALING PHASE CONTROL

Summary of Contents for UPSCR Series

Page 1: ... a 40012 LIPPO DI CALDERARA BOLOGNA Tel 39 051 6466225 e Mail mail 3e3e3e com Fax 39 051 6426252 Indirizzo internet www 3e3e3e com MANUAL BALANCING at first start up AUTOMATIC BALANCING at sealing band change BURN IN of sealing band AUTOMATIC POWER FREQUENCY SWITCHING ENERGY CONTROL ON SEALING BAND 485 SERIAL INTERFACE to exchange data to supervisor ...

Page 2: ...or wires for industrial grade sealing Contact our engineering department for information regarding specific applications Do not deliver electrical power to the temperature controller if the protective cover has been removed for special servicing on the electronic system Operate the equipment by following the instructions contained herein Employ qualified and well trained personnel familiar with th...

Page 3: ...eria indicated in the EN50082 2 directive have been followed general standards regarding safety in industry IEC 1000 4 2 IEC 801 2 1991 STATIC ELECTRICITY DISCHARGE ESD IEC 1000 4 3 CEI 801 3 RADIATED ELECTRO MAGNETIC FIELD IEC 1000 4 4 CEI 801 4 FAST TRANSIENT OSCILLATIONS FAST TRANSIENT BURST ENV50141 MAINS PICKUP INTERFERENCE Emissions tests The criteria specified in the EN50081 2 directive hav...

Page 4: ...q mm PIN2 PRE HEAT SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN3 SEALING SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN4 SEALING FAULT CONTACT N C cosΦ 1 250V 8A 0 5 sq mm PIN5 SEALING FAULT CONTACT N C cosΦ 0 4 250V 5A 0 5 sq mm PIN6 BAND REFERENCE 0 5 sq mm PIN7 BAND REFERENCE 0 5 sq mm PIN8 SIGNAL LEAD SCREEN do not connect from the machine side 1 sq mm CN4 DISPLAY CONSO...

Page 5: ...control circuit supply CN2 1 and CN2 2 CN1 5 should be connected to the EARTH ELECTRODE of the machine by using a yellow green wire whose size should be that of the power leads SEALING FAULT REF REF EARTH PRE HEATING SIGNAL INPUT FROM PLC SEALING SIGNAL INPUT FROM PLC EARTH BAND TRANSFORMER 1000VA EMERGENCY STOP BUTTON EMC FILTER board faulty ...

Page 6: ...mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 1 5 0 3 1 67 2 0 25 1 59 3 0 1 2 95 3 0 15 1 95 3 0 2 1 50 3 0 25 1 27 4 0 15 1 40 4 0 25 0 96 5 0 2 0 8 5 0 25 0 69 6 0 1 1 6 6 0 2 0 72 8 0 1 1 2 8 0 2 0 51 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 2 8 0 3 0 9 4 0 3 0 6 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 4 0 15 1 4 4 0 25 0 9 6 0 15 0 9...

Page 7: ... x 1 5 45 V TRASFORMER SECONDARY VOLTAGE Compresa fra 30V e 45V DIP SWITCH SW e SW OFF OFF ON ON See DIP SWITCH SW SW TABLE NOTE SW e SW set depend on TRASFORMER RATED VOLTAGE 30V field 26V 35 V don t depend on TRASFORMER SECONDARY VOLTAGE DIP SWITCH SW SW TABLE Dip 1 Dip 2 Dip3 Dip4 TRASFORMER RATED VOLTAGE ON ON ON ON 05 07 TO LIGHT GREEN LED OFF ON ON ON 08 15 ON OFF ON ON 16 25 OFF OFF ON ON 2...

Page 8: ... active current 45A for model 30A 90A for model 60A 135A for model 90A 7 Wait 8 Display V D I P blinking On the display blinks V D I P to remember that SW SW dip switch must be set see CALCULATION TABLE and DIP SWITCH SW SW TABLE 8 Press the RESET key 9 Display T 0 2 0 20 DEGREES Set gripper jaws temperature or wait T 0 3 0 30 DEGREES from software release V4 9 On the display appears the ambient g...

Page 9: ...pears alternatively B A L and temperature value not balanced to remember that green red led balancing need to do Note a red bar down before B A L means unbalance towards down a red bar up before B A L means unbalance towards up the wording T means temperature overflow toward down rotate balancing trimmer clockwise to light green led rotate anticlockwise to light red led update of green red led is ...

Page 10: ... all machine will be equal 4 4 SPECIAL FUNCTION ENERGY CONTROL CAN BE PERFORMED ON ALL MACHINES HANDLING SLIGHTLY FLAMMABLE MATERIAL THIS INCREASE REDUNDANCY AND AUTO CONTROL THEREBY MAKING THE SYSTEM SAFER TOO BEFORE GOING ON GET IN TOUCH WITH OUR TECHNICAL OFFICE FOR INSTRUCTIONS 1 Enter the machine data F 1 to Enable the control for the pre heating procedure F 2 to Enable the control for the he...

Page 11: ... the carter pay much attention to the internal flat and take off the carter enlarging lightly lateral panel to unlock the connectors disconnect internal flat and take off completely the carter Inside You can see 3 boards on the central board with the components mounted towards inside the eprom on socket 28 pin You can see Pay attention not to stretch some pins pay attention to the polarity of the ...

Page 12: ... jaws temperature set on the thermoregulator In applications where a great precision of temperature is necessary it is possible change this parameter and set it with the actual gripper jaws temperature simply pressing keys DOWN UP 5 Keep the key RESET pressed for 3 seconds to start the AUTOMATIC BURN IN CYCLE THE MACHINE IS READY TO WORK NOTE After the BURN IN cycle sealing bands modify a little i...

Page 13: ...NG THE SEALING BANDS WITH MACHINE COLD see par 5 1 Another less expensive way to work but easier to make a mistake is to set the parameter of ambient temperature at the gripper jaws temperature and doing an automatic cold balancing do not exitate to contact our technical office 1 Switch off power release pre heat and seal commands let the gripper jaws cooling down 2 Install the new sealing bands s...

Page 14: ...BY TRIMMER BALANCING Only at start up after a master reset it s necessary to do a trimmer balancing and an electronic balancing F36 DO AN ELECTRONIC BALANCE BY PRESS DOWN UP KEY At start up after a master reset and a trimmer balancing it s necessary to do an electronic balancing F38 THE MACHINE IS WAITING A COOLING DOWN DURING A CALIBRATION PROCEDURE Wait please F39 THE MACHINE IS WAITING A COOLIN...

Page 15: ...se 4 0 F081 CHECK SUM FAULT HARDWARE FAILURE Checked data in the eeprom wrong pay much attention please Press key RESET MODE verify MACHINE DATA SETTING DATA PRE HEAT AND SEAL TEMPERATURE SET do not exitate to contact our technichal office F082 LOGIC SUPPLY CN2 AND POWER SUPPLY CN1 HAVE DIFFERENT PHASES Verify that the supplies have the same phase or out of phase 180 degree F083 REFERENCE CABLE OR...

Page 16: ...YNCRONISM DOES NOT MATCH MACHINE REQUIREMENTES Internal hardware problem do not exitate to contact our technichal office F096 V I TOO HIGH Voltage circuit saturation Verify trimmer BALANCING Verify DIP SWITCH SW1 only previous software up to release 4 0 F097 PARTIAL SHORT CIRCUIT BETWEEN THE BANDS Verify bands into machine probably not perfectly isolated If the problem persist repeat Burn in proce...

Page 17: ...____________________ 2 x mm Copper Silver in the centre _______________________ mm Teflon coat in the centre _______________________ mm Type of connections Parallel Serial _______________________ P S TECNICHAL NOTE RESISTANCE OF THE SEALING _______________________ Ω RATED CURRENT OF THE THERMOSALD _______________________ 30 60 90 A SECONDARY VOLTAGE OF THE TRANSFORMER ______________________ V MODE...

Page 18: ...rrent tol in pre heat H 04 0 H Phase tol in pre heat I 06 0 I Current tol in seal L 04 0 L Phase tol in seal O 06 0 O Energy min thresold acquire P 060 P Burn in Temperature C1 160 C1 Burn in heating Time C2 030 C2 Cycle Num to change freq C3 000 C3 Max err 1 10000 period freq C4 900 C4 SETTING DATA TABLE Default Heating current for test 0 00 0 0 V I istantaneus for test 1 xxx 1 I read istantaneus...

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