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Rotisserie Cooking

Rotisserie cooking is best for 'round' meat, such as large 
roasts, whole poultry, and pork.  It generally requires an 
accessory motor and spit rod that allows the meat to be 
turned at a constant speed.  Rotisserie cooking is best 
done in front of a special rotisserie burner, or utilizing an 
indirect cooking burner arrangement.  A pan can be 
placed underneath the meat to catch grease and food 
drippings, and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the 
outdoor cooking experience.  To keep food safe from 
harmful bacteria, follow these four basic steps:

Clean:  Wash hands, utensils, and surfaces with hot 
soapy water before and after handling raw meat.
Separate:  Separate raw meats from ready-to-eat foods 
to avoid cross contamination.  Use a clean platter and 
utensils when removing cooked foods.
Cook:  Cook meat and poultry thoroughly to kill bacteria.  
Use a thermometer to ensure proper internal food 
temperatures.
Chill:  Refrigerate prepared foods and leftovers promptly.

First Time Use

Read your Assembly Manual and ensure the grill is put 
together properly.  Remove all Point-of-Purchase 
advertising material from all grill surfaces before first use.  
We recommend operating your grill on its highest setting for 
15-20 minutes prior to your first use.  This aids in removing 
the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to 
be used with heat tents to provide more even heating, 
improve the cleaning process, and reduce flare-ups.  The 
addition of after market lava rocks, charcoal, or briquettes 
of any type will cause poor combustion and increase the 
likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill 
measures air temperature.  The air temperature inside your 
grill will never be as hot as the temperature at the cooking 
surface.

Note:  Since 1995, all regulators (the part that attaches to 
the gas tank to regulate the flow of gas) have included a 
safety feature that restricts gas flow in the event of a gas 
leak. You can inadvertently activate this safety feature 
without having a gas leak. This typically occurs when you 
turn on the gas using the grill control knob before you turn 
on the LP tank valve.  If the gas regulator safety feature 
activates, the grill will only reach temperatures between 
250°F and 300°F even with all burners on the high setting.

If your grill is not getting hotter than 250°F to 300°F 
these steps should be taken first to reset the gas 
regulator safety device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to 
avoid damaging the valve.

8. Turn on the appropriate control knob and light the grill per 

the instructions.

An illustration of this process is included in this Product 
Guide.  See Troubleshooting section for additional 
information.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated 
to provide optimum performance. Pre-heat the grill on high 
for 10-15 minutes – longer if weather conditions require.  
Please refer to the lighting instructions inside the Product 
Guide if you have questions about how to light your grill.  A 
match-light chain and hole is provided for your 
convenience.

Outdoor grilling is really quite simple.  You'll succeed with 
burgers, dogs, or steaks usually on your very first try.  
With experience, you will learn how to work with your grill, 
creating more imaginative meals all the time.  This 
knowledge makes up the art of grilling.  Before you start 
grilling, organize your food according to cooking 
technique and required cooking time, and optimize the 
use of your grilling area.

Direct Cooking

Direct cooking involves grilling your meat directly over 
high heat.  It is perfect for searing steaks, chops, and 
other smaller pieces of meat and vegetables that quickly 
make their way to the table. 

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat 
throughout the grill, without direct contact between the 
meat and the flame.  The meat is placed over the burner 
that is 'off'.  This method is generally used to slow cook 
large cuts of meat and poultry.  A pan can be placed 
underneath the meat to catch grease and food drippings, 
and helps minimize clean-up.

Summary of Contents for 461611514 C-21G0

Page 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Page 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Page 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Page 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Page 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Page 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Page 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Page 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Page 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Page 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Page 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Page 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Page 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Page 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Page 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Page 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Page 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Page 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Page 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Page 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Page 22: ...22 NOTES ...

Page 23: ...23 ...

Page 24: ......

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