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DANGER

DANGER:  

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury.

WARNING:  

Indicates a potentially hazardous situation 

which, if not avoided, could result in death or serious 
injury.

CAUTION

CAUTION: 

Indicates a potentially hazardous situation 

or unsafe practice which, if not avoided, may result in 
minor or moderate injury.

TABLE OF CONTENTS

Safety Symbols

The symbols and boxes shown below explain what each 
heading means. Read and follow all of the messages found 
throughout the manual.

THIS GRILL IS FOR OUTDOOR 
USE ONLY.

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

Some parts may contain sharp edges. Wear 
protective gloves if necessary.

For residential use only. Do not use for 
commercial cooking.

WARNING

DANGER

If you smell gas:

1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the 

appliance and immediately call your gas 
supplier or your fire department.

WARNING

1.   Do not store or use gasoline or other 

flammable liquids or vapors in the 
vicinity of this or any other appliance.

2.    An LP cylinder not connected for use 

shall not be stored in the vicinity of 
this or any other appliance.

WARNING

CAUTION

CAUTION

CAUTION

WARNING

CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using 
this product contains chemicals known to the State 
of California to cause cancer, birth defects, or other 
reproductive harm.
2. This product contains chemicals, including lead 
and lead compounds, known to the State of 
California to cause cancer, birth defects or other 
reproductive harm.

Wash your hands after handling this product.

WARNING

Do not attempt to repair or alter the 
hose/valve/regulator for any “assumed” defect.  
Any modification to this assembly will void your 
warranty and create the risk of a gas leak and fire. 
Use only authorized replacement parts supplied by 
manufacturer.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas 
and the regulator/valve assembly supplied. If your grill 
is Dual Fuel ready, a conversion kit must be 
purchased for use with natural gas.

Grill installation must conform with local codes, or in 
their absence of local codes, with either the 

National 

Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas 
and Propane Installation Code, CSA B149.1, or 
Propane Storage and Handling Code, B149.2.

All electrical accessories (such as rotisserie) must be 
electrically grounded in accordance with local codes, or

 

National Electrical Code, ANSI / NFPA 70 or Canadian 
Electrical Code, CSA C22.1.

  Keep any electrical cords 

and/or fuel supply hoses away from any hot surfaces.

This grill is safety certified for use in the United States 
and/or Canada only. Do not modify for use in any other 
location. Modification will result in a safety hazard.

CAUTION

Grease Fires

•  Putting out grease fires by closing the lid is 

not possible. Grills are well ventilated for 
safety reasons. 

•  Do not use water on a grease fire. Personal injury 

may result. If a grease fire develops, turn knobs 
and LP tank off. 

•  If grill has not been regularly cleaned, a grease fire 

can occur that may damage the product. Pay close 
attention while preheating or burning off food 
residue to insure that a grease fire does not 
develop. Follow instructions on General Grill 
Cleaning and Cleaning The Burner Assembly to 
prevent grease fires. 

 The best way to prevent grease fires is 

regular cleaning of the grill.

CAUTION

Using pots larger than 6 quarts in capacity could 
exceed weight limit of the side burner shelf or side 
shelf, resulting in failure of grill cart components.

DANGER

• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.

If you see, smell or hear gas escaping, 
immediately get away from the LP 
cylinder/appliance and call your fire department.

An over filled or improperly stored cylinder is a 
hazard due to possible gas release from the safety 
relief valve.  This could cause an intense fire with 
risk of property damage, serious injury or death.

For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Summary of Contents for 461611514 C-21G0

Page 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Page 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Page 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Page 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Page 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Page 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Page 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Page 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Page 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Page 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Page 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Page 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Page 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Page 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Page 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Page 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Page 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Page 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Page 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Page 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Page 22: ...22 NOTES ...

Page 23: ...23 ...

Page 24: ......

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