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7

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of 
burner assembly or if you have trouble igniting grill. 
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and heat tent. 

3. Under grill remove grease cup, disconnect ignitor wire 

from burner. 

4. Inside grill remove burner assembly (A), clean ceramic 

portion of electrode with rubbing alcohol and a swab.

5. Clean outside of burner with soap and water. Lay burner 

upside down on flat surface, insert garden hose to force 
water through tubes. Make sure water comes out of all 
burner holes. Open clogged holes with a thin wire. Shake 
out excess water and examine holes. Check that the 
burners are not damaged. Because of normal wear and 
corrosion some holes may have enlarged. If you notice large 
cracks or large holes, replace the burner.

6. If grill is to be stored, coat burner lightly with cooking oil.  

Wrap in protective cover to keep insects out.

7. If not storing grill after cleaning, replace burner into grill 

bottom. See illustration (B).

VERY IMPORTANT: Burner tubes must re-engage 
valve openings. See illustration (A).

8. Reattach ignitor wire to electrode.

9. Reposition heat tent and cooking grate. Reattach 

clean grease cup to grease clip.

A

Valve

Correct burner-to-valve engagement

Burner Tube

B

10. Before cooking again on grill, perform a 

“Leak Test” 

and 

“Burner Flame Check”

.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease 

and smoke for paint.  Interiors of gas grills are not 
painted at the factory 

(and should never be painted)

Apply a strong solution of detergent and water or use a 
grill cleaner with scrub brush on insides of grill lid and 
bottom. Rinse and allow to completely air dry. 

Do not 

apply a caustic grill/oven cleaner to painted 
surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to 
and failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, 

most residue can be wiped away with baking 
soda/water solution or specially formulated cleaner.

 

Use 

nonabrasive scouring powder for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or 

nonabrasive cleaner and warm soapy water. Wipe dry 
with a soft nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high 

quality appearance, wash with mild detergent and 
warm soapy water and wipe dry with a soft cloth after 
each use. Baked-on grease deposits may require the 
use of an abrasive plastic cleaning pad. Use only in 
direction of brushed finish to avoid damage. Do not 
use abrasive pad on areas with graphics. 

• Cooking surfaces:

 If a bristle brush is used to clean 

any of the grill cooking surfaces, ensure no loose 
bristles remain on cooking surfaces prior to grilling. It is 
NOT recommended to clean cooking surfaces while 
grill is hot.

SPIDER ALERT!

CAUTION

INSIDE BURNER 

SPIDER AND WEBS

If your grill is getting hard to light or the flame is weak, 
check and clean the venturis and burners.

Spiders or small insects are known to create 
“flashback” problems by building nests and laying 
eggs in the barbeque’s venturi or burner, obstructing 
the flow of gas.  The back-up gas can ignite behind 
the control panel.  This flashback can damage your 
barbeque and cause injury.  To prevent flashbacks 
and ensure good performance the burner and venturi 
tube assembly should be removed and cleaned when 
ever the barbeque has been idle for an extended 
period of time.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors 

in a well-ventilated space and out of reach of 
children.

• Cover grill if stored outdoors. Choose from a variety of 

grill covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the 

Burner Assembly

” instructions before starting grill.

Burner Flame Check

• Remove cooking grates and heat tents. Light burners, 

rotate knobs from 

HIGH

 to 

LOW

. You should see a 

smaller flame in

 LOW

 position than seen on 

HIGH

Perform burner flame check on side burner, also. Always 
check flame prior to each use. If only low flame is seen 
refer to "Sudden drop or low flame" in the 

Troubleshooting 

Section.

HIGH

LOW

Turning Grill Off

• Turn all knobs to the 

      OFF 

position. Turn LP cylinder 

OFF

 by turning hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder.

 Press and hold 

electronic ignitor button.  "Click" should be heard and 
spark seen each time in each collector box or 
between burner and electrode. See 

"Troubleshooting"

 

if no click or spark.

Valve Check

•  Important: Make sure gas is off at LP cylinder 

before checking valves

.  Knobs lock in 

OFF 

position. 

To check valves, first push in knobs and release, knobs 
should spring back. If knobs do not spring back, 
replace valve assembly before using grill. Turn knobs 
to

 LOW

 position then turn back to 

OFF

 position. Valves 

should turn smoothly.   

Hose Check

• 

Before each use, check to see if hoses are cut or worn 

or kinked. Replace damaged hoses before using grill. 
Use only valve/hose/regulator specified by 
manufacturer.

Summary of Contents for 461611514 C-21G0

Page 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Page 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Page 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Page 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Page 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Page 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Page 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Page 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Page 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Page 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Page 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Page 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Page 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Page 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Page 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Page 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Page 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Page 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Page 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Page 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Page 22: ...22 NOTES ...

Page 23: ...23 ...

Page 24: ......

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