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6

Match-Lighting

 Do not lean over grill while lighting.

3. 

Open lid during lighting.  

5. 

Push in and turn far knob to the 

     HIGH

 position.  Be 

sure burner lights and stays lit.

6. 

Light other burner by pushing knob in and turning to the 

     

   HIGH

 position.

If ignition does NOT occur in 5 seconds, turn the 
burner controls      OFF, wait 5 minutes and repeat 
the lighting procedure. If the burner does not ignite 
with the valve open, gas will continue to flow out of 
the burner and could accidently ignite with risk of 
injury.

Turn controls and gas source or tank OFF 
when not in use.

4.

 Place match into match holder (hanging from side panel 

of grill). Light match; then light burner by placing match 
through the match light hole on side of grill.

Ignitor Lighting

 

 Do not lean over grill while lighting.

1. 

Turn 

      OFF

 gas burner control valves. 

2. 

Turn 

ON

 gas at LP cylinder.

3. Open lid during lighting.
4. 

To ignite, push and turn 

IGNITION BURNER

 knob to

 

         HIGH

5. 

Immediately, push 

IGNITOR

 button rapidly.

6. 

If ignition does NOT occur in 5 seconds, turn the burner 
controls 

     OFF

, wait 5 minutes and repeat the lighting 

procedure.  If ignitor does not work, follow match lighting 
instructions. 

7.

 To ignite remaining burner, turn knob to the 

     HIGH

 

position starting with the burners closest to IGNITION 
BURNER first.  

CAUTION

WARNING

2. 

Turn 

ON

 gas at LP cylinder.

 

1. 

Turn

       OFF

 gas burner control valves.

8.

 Once all burners have ignited, turn control knobs to 

desired setting.  

WARNING

For Safe Use of Your Grill and to Avoid 
Serious Injury:

•  

Do not let children operate or play near grill. 

• 

 Keep grill area clear and free from materials that burn.

 

• 

 Do not block holes in sides or back of grill. 

 

• 

 Check burner flames regularly.

•  

Do not use charcoal or ceramic briquets in a gas grill. 

• 

 Use grill only in well-ventilated space. NEVER use in 

enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

 

•  

Do not cover grates with aluminum foil or any other 
material.  This will block burner ventilation and 
create a potentially dangerous condition resulting 
in  property damage and/or personal injury.

•  Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch 
fire or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc.

•  Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from 
walls or rails. Do not use on or under balconies.

•  NEVER attempt to light burner with lid 

closed. A buildup of non-ignited gas 
inside a closed grill is hazardous.

•  Never operate grill with LP cylinder out of 

correct position specified in assembly 
instructions. 

•  Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 
specified operation position.

• 

If you notice grease or other hot material dripping from 

grill onto valve, hose or regulator, turn off gas supply 
at once. Determine the cause, correct it, then clean 
and inspect valve, hose and regulator before 
continuing. Perform a leak test.

• 

Keep ventilation openings in cylinder enclosure (grill 

cart) free and clear of debris.

• 

Do not store objects or materials inside the grill cart 

enclosure that would block the flow of combustion air 
to the underside of either the control panel or the 
firebox bowl.

• 

The regulator may make a humming or whistling noise 

during operation. This will not affect safety or use of 
grill.

• 

If you have a grill problem see the 

"Troubleshooting” 

Section.

• 

If the regulator frosts, turn off grill and LP cylinder 

valve immediately. This indicates a problem with the 
cylinder and it should not be used on any product. 
Return to supplier!

3 ft.

3 ft.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.
2.

Be sure regulator is tightly connected to LP cylinder.

3.

Completely open LP cylinder valve by turning hand 

wheel counterclockwise. If you hear a 

rushing sound

turn gas off immediately. There is a major leak at the 
connection. 

Correct before proceeding

.

4.

Brush soapy solution onto areas circled below, or other 

similar fittings on your grill.

5.If “growing”

 bubbles appear, there is a leak. Close 

LP cylinder valve immediately and retighten 
connections. 

If leaks cannot be stopped do not try 

to repair. 

Call for replacement parts. 

6.

Always close LP cylinder valve after performing leak 

test by turning hand wheel clockwise.

NOTE: Sideburner 
shelf fascia and other 
parts not shown for 
clarity.

• Outdoor gas appliance is not intended to be installed 

in or on a boat.

• Outdoor gas appliance is not intended to be installed 

in or on an RV.

• Never attempt to attach this grill to the self-contained 

LP gas system of a camper trailer or motor home.

NOTE: Your grill 
may NOT be 
equipped with a 
sideburner. 

WARNING

Safety Tips

• 

Before opening LP cylinder valve, check the coupling 

nut for tightness.

• 

When grill is not in use, turn off all control knobs and LP 

cylinder valve. 

• 

Never move grill while in operation or still hot.

• 

Some surfaces will be hot during use.  Use long-

handled barbecue utensils and oven mitts to avoid 
burns and splatters.

• 

Maximum load for sideburner and side shelf is 10 lbs.

• 

The grease tray or cup 

must 

be installed during use and  

emptied after each use. Do not remove grease tray or 
cup until grill has completely cooled.

• 

Clean grill often, preferably after each cookout. If a 

bristle brush is used to clean any of the grill cooking 
surfaces, ensure no loose bristles remain on cooking 
surfaces prior to grilling. It is not recommended to clean 
cooking surfaces while grill is hot. 

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP!  

• If you cannot stop a gas leak by closing the LP cylinder 

valve leave area and call your fire department!

WARNING

Summary of Contents for 461611514 C-21G0

Page 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Page 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Page 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Page 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Page 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Page 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Page 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Page 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Page 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Page 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Page 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Page 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Page 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Page 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Page 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Page 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Page 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Page 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Page 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Page 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Page 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Page 22: ...22 NOTES ...

Page 23: ...23 ...

Page 24: ......

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