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INTRODUCTION

INTRODUCTION

INTRODUCTION

INTRODUCTION

INTRODUCTION

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GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

This installation, use and maintenance guide is an integral and essential part of the product and must be kept by the user. Before commencing with

the installation, use and maintenance of the product, carefully read all the instructions contained in this booklet. At the time of installation of the

appliance all local regulations, including those that refer to national and European regulations, must be observed. The Manufacturer highly

recommends carrying out all the maintenance operations described in this manual .This appliance must only be used for its intended purpose. Any

other use is considered incorrect and therefore hazardous; consequently, the user shall be totally liable for the product if used improperly.

Installation, maintenance and repairs must be carried out by personnel with professional qualifications and in compliance with current regulatory

standards and in accordance with the instructions of the manufacturer of the appliance. Use only original spare parts.

Incorrect installation or poor maintenance could injure or damage people, animals or things; in this case the manufacturer shall be relieved of all

responsibility. Before commencing any cleaning or maintenance operation ensure that the appliance has been disconnected from the mains

power supply by means of the main system switch or some other disconnecting device installed upstream from the appliance. The product must

be installed in locations suitable for fire-fighting and furnished with all the services (power and outlets) which the appliance requires for a correct

and safe operation. Any repairs or actions carried out on any systems, components or internal parts of the appliance, or on any of the

accessories supplied with it, that are not specifically authorised by Thermorossi s.p.a, will automatically void the warranty and the manufacturer’s

responsibility, pursuant to D.P.R. 224 of 24/05/1988, art. 6/b . Use only original Thermorossi spare parts. If the appliance is sold or transferred to

another user ensure that the guide is handed over with it.

Thermorossi S.p.A. maintains the author’s rights on these service instructions.

The information in this booklet may not be reproduced or given to third parties or used for competitive purposes without the appropriate

authorization.

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

PERSONAL INJURY

This safety symbol identifies important messages throughout the manual.  Read the information marked by this symbol carefully as non-

observance of this message can cause serious injury to persons using the heater/boiler.

DAMAGE TO PROPERTY

This safety symbol identifies messages or instructions that are fundamental for the heater/boiler and system to function well. Failure to

observe these symbols could result in serious damage to the heater/boiler and system.

INFORMATION

This safety symbol signals instructions that are important for the good operation of the heater / boiler or heating system. The appliances

will not function correctly if the instructions are not observed correctly.

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ST

ST

ST

ST

STAND

AND

AND

AND

ANDARDS 

ARDS 

ARDS 

ARDS 

ARDS  AND RECOMMEND

AND RECOMMEND

AND RECOMMEND

AND RECOMMEND

AND RECOMMENDA

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A

A

ATIONS

TIONS

TIONS

TIONS

TIONS

NORMATIVE REFERENCES

 :national and international standards used as reference guides for the design, industrialization and

production of the products:

– European Directive 73/23/EEC

– standard CEI 61/50

– European Directive

 

93/68/EEC

– 

standard CEI EN 60204

- European Directive

  

89/336/EEC

- standard CEI 64-8 (IEC 364)

RECOMMENDATIONS

Before using the appliance, carefully read every section of this instruction manual as knowledge of the information and the regulations

contained in it are essential for a correct use of the appliance.

The entire operation concerning the connection of the electric panel must be carried out by expert personnel; no responsibility will be

accepted for damages, even to third parties, if the instructions for installation, use and maintenance of the appliance are not followed

scrupulously. Modifications made to the appliance by the user or on his behalf, must be considered to be under his complete responsibility.

The user is responsible for all the operations required for the installation and maintenance of the appliance before and during its use.

GENERAL WARNINGS

Caution:  

the appliance must be connected to a system provided with a PE conductor (in compliance with the specifications of 73/23/

EEC, 93/98/EEC, concerning low voltage equipment).

Before installing the appliance check the efficiency of the earth circuit of the power supply system.

Caution:

 the power supply line must have a section which is suitable for the power of the equipment. The cable section must in any case

be no less than 1.5 mm2. The appliance must be powered with a voltage of 220/240 V and 50 Hz. Voltage variations which exceed 10%

of the nominal value can cause poor functioning or damage the electrical device. Position the appliance so that the electric power plug

is easily accessible. Voltage variations less than 10% of the nominal value can cause lighting and use problems. Apply a current

regulator.

Ensure that a suitable differential switch is installed upstream from the equipment.

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TRANSPOR

TRANSPOR

TRANSPOR

TRANSPOR

TRANSPORT

T

T

T

TA

A

A

A

ATION 

TION 

TION 

TION 

TION  AND ST

AND ST

AND ST

AND ST

AND STORA

ORA

ORA

ORA

ORAGE

GE

GE

GE

GE

TRANSPORTATION AND HANDLING

 The boiler body must always be in a vertical position when handled and exclusively by means of

trolleys. Take special care to protect the electric panel, the glass, the ceramics and all the fragile parts from mechanical impact which could

damage them and their correct functioning.

STORAGE 

: The heater / boiler must be stored in a humid-free environment and sheltered from the weather; do not place the heater / boiler

directly on the floor. The Company denies all responsibility for damage caused to wood floors or floors made from any other material. It is

inadvisable to store the heater / boiler for long periods of time.

Summary of Contents for COMPACT 18

Page 1: ...INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 18 COMPACT 18 THE FIRST TALKING HEATER BOILER ...

Page 2: ...io control 5 1 1 Description of the handheld radio control and the back panel for heater H2O boiler Compact 5 1 2 Day and time setting 5 1 3 Chronothermostat ON OFF programming 5 1 4 Voice information volume control 5 1 5 Language selection 5 1 6 Operating level setting 5 1 7 Water pressure in the generator 5 1 8 Domestic hot water production summer cycle 5 1 9 Data analysis 5 1 10 Transmission re...

Page 3: ... directive 93 68 EEC 89 336 EEC and its amending directives 93 68 EEC 92 31 EEC 93 97 EEC Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series ARSIERO 5th June 2007 THERMOROSSI S ...

Page 4: ...er boiler and system INFORMATION This safety symbol signals instructions that are important for the good operation of the heater boiler or heating system The appliances will not function correctly if the instructions are not observed correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A A...

Page 5: ...exchanger at 20 C and water flowing out of the heat exchanger at 60 C 1 48 65 566 61 6 656 708 E A S Y M E T A L C O L O R R E T T A N G O L I 1 21 4 F 23 0 287 1 80 200 60 E 1 1 6 65 O 80 B D 94 C A A Heating plant return 3 4 B Domestic cold water inlet 1 2 C Domestic hot water outlet 1 2 D Heating plant delivery tube 3 4 E Safety valve 1 2 F Boiler inlet outlet 3 4 678 73 1 560 1 225 E 222 94 60...

Page 6: ...value 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 3 3 3 3 3 3 3 3 3 THE FEEDBO THE FEEDBO THE FEEDBO THE FEEDBO THE FEEDBOX X X X X The feedbox is situated in the top part of the heater boiler...

Page 7: ...M Pressure transducer N System Inlet only with Domestic Water Kit optional O Expansion tank 2 5 l for protection of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Burner cleaning motor V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermosta...

Page 8: ... if suitable insulating protection is placed between the object and the appliance ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 MOUNTING MET MOUNTING MET MOUNTING MET MOUNTING MET MOUNTING METAL AL AL AL ALCOL COL COL COL COLOR EASY OR EASY OR EASY OR EASY OR EASYCASING FOR HEA CASING FOR HEA CASING FOR HEA CASING FOR HEA CASING FOR HEATER H2O TER H2O TER H2O TER H2O TER H2O 4 5 0m mS EM A T E R IA ...

Page 9: ...el backing plates to each other using the screws M4x12 O the washers d 4 P the nuts M4 Q see figure 2 Place the elements on a flat surface e g a table to secure them and make sure that the edges match up see detail figure 2 Next fasten the flat tiles to the steel backing plate using the screws M3 x 6 R and washers d 3 S provided see figure 3 to carry out this operation place the flat tiles on a ta...

Page 10: ...mportant to take special care when mounting the ceramic side panels CP and the sheet metal support SA in order to prevent irregular bending which could cause breakages not covered by warranty Small imperfections on the surfaces of the ceramics such as dimples shivering and slight colour variations are normal characteristics of handcrafted ceramics which make each piece unique Remove any stickers f...

Page 11: ...hen securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws provided screws TC 4 8x13 Then mount the panel D by lining up the lower rectangular holes on the panel folds E and fastening them using the screws provided screws TC 4 8x13 The panels D and E can be mounted either to the right or to the left of the pellet chute B1 if mounted on the right the ad...

Page 12: ...he additional tank up against the boiler by adjusting the mounting feet H until the assembly is satisfactory Fasten the assembly using the screws previously removed from the cap I 4 2 5 4 2 5 4 2 5 4 2 5 4 2 5 HO HO HO HO HOW W W W W T T T T TO F O F O F O F O FASTEN ASTEN ASTEN ASTEN ASTEN THE THE THE THE THE ADDITION ADDITION ADDITION ADDITION ADDITIONAL HOPPER OPTION AL HOPPER OPTION AL HOPPER ...

Page 13: ...ON A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PAR 4 4 4 5 4 6 4 7 4 8 4 9 A Heating plant return C Domestic hot water outlet 1 2 only with Domestic Water Kit optional E Safety valve 3 bar 1 2 H Safety thermostat 100 C M Pressure transducer O Expansion tank 2 5 l for protection of the b...

Page 14: ... 5 EXAMPLE OF HYDRA 4 5 EXAMPLE OF HYDRA 4 5 EXAMPLE OF HYDRA 4 5 EXAMPLE OF HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING FOR H WING FOR H WING FOR H WING FOR H WING FOR H2 2 2 2 20 COMP 0 COMP 0 COMP 0 COMP 0 COMPA A A A ACT CT CT CT CT WITH WITH WITH WITH WITH AIR CASED BOILER AIR CASED BOILER AIR CASED BOILER AIR CASED BOILER AIR CASED BOILER TUBES TUBES TUBES TUBES TUBES CAUTION The w...

Page 15: ...DRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING FOR H20 COMP WING FOR H20 COMP WING FOR H20 COMP WING FOR H20 COMP WING FOR H20 COMPA A A A ACT CT CT CT CT WITH KIT FOR WITH KIT FOR WITH KIT FOR WITH KIT FOR WITH KIT FOR THE PR THE PR THE PR THE PR THE PRODUCTION ODUCTION ODUCTION ODUCTION ODUCTION OF INST OF INST OF INST OF INST OF INSTANT DOMESTIC HO ANT DOMESTIC HO ANT DOMESTIC HO ANT DOMES...

Page 16: ... ZONE ZONE ZONE V V V V VAL AL AL AL ALVES VES VES VES VES CHRONOTHERMOSTATMODEMCONTACT T A Solenoid valve always open zone with the most absorption HEADER HEADER ROOMTEMPERATURE THERMOSTATOFTHEZONE WITHTHEMOSTABSORPTION discharge discharge from water mains For make up Remarks Heat must be dissipated the solenoid valve must be open for the following reasons to prevent the generator from continuall...

Page 17: ...no less than 18 mm The connecting tube which may consist of plant parts must not be fitted with any shutoff cocks or have reduced sections One three way on off valve may be installed for connecting the tank to the atmosphere for maintenance operations This device must be protected against accidental manouevres The connecting tube must be fitted in such a way that no scaling or deposit points are c...

Page 18: ...TING THE KIT FOR THE KIT FOR THE KIT FOR THE KIT FOR THE KIT FOR THE PR THE PR THE PR THE PR THE PRODUCTION OF INST ODUCTION OF INST ODUCTION OF INST ODUCTION OF INST ODUCTION OF INSTANT DOMESTIC HO ANT DOMESTIC HO ANT DOMESTIC HO ANT DOMESTIC HO ANT DOMESTIC HOT T T T T W W W W WA A A A ATER OPTIO TER OPTIO TER OPTIO TER OPTIO TER OPTIO NAL NAL NAL NAL NAL Installation of the Kit for the producti...

Page 19: ... 73 C F L U S S O S T A T O C O N N E S S IO N E V A L V O L A D E V IA T R IC E C O N N E S S IO N E CAUTION CONNECT AS INDICATED THE CONNECTORS SUPPLIED WITH THE KIT FOR THE PRODUCTION OF INSTANT DOMESTIC HOT WATER THIS OPERATION MUST BE CARRIED OUT WITH THE MAIN SWITCH 0 1 INSTALLED AT THE BACK IN POSITION 0 5 1 1 2 B 5 1 1 2 B 5 1 1 2 B 5 1 1 2 B 5 1 1 2 BUTT UTT UTT UTT UTTONS ONS ONS ONS ONS...

Page 20: ...n To access the main menu press the button marked 19 Press button 19 repeatedly to scroll the adjustment setting and programming windows see para 5 1 2 5 1 3 5 1 4 5 1 5 5 1 6 5 1 7 5 1 8 5 1 9 5 1 10 5 1 11 5 1 12 This button can also carry out DATA ANALYSIS functions fundamental control function for updating data After having carried out the DATA ANALYSIS all the data will be updated it is norma...

Page 21: ...24 25 Electrical power outlet for heater boiler 220 240V 50Hz 26 Loading motor test LED The light must come on when the pellet screw feeder starts 27 Reset thermostat tripped indicator light This LED comes on when the reset thermostat is activated 28 Main switch 0 1 29 General fuse 3 15 A 29 25 24 23 22 20 21 27 28 26 5 1 1 3 HEA 5 1 1 3 HEA 5 1 1 3 HEA 5 1 1 3 HEA 5 1 1 3 HEATER BOILER B TER BOIL...

Page 22: ...to 3 on off cycles for each day from Monday to Sunday To access the programming mode press the button 19 on the back of the radio control repeatedly until the word CRONO appears Press button 3 or 4 to enable disable the program setting symbol 14 present absent this function is useful if you wish to disable the established weekly program setting To program the heater boiler you need to access the c...

Page 23: ... 1 6 OPERA 5 1 6 OPERA 5 1 6 OPERA 5 1 6 OPERATING LEVEL SETTING TING LEVEL SETTING TING LEVEL SETTING TING LEVEL SETTING TING LEVEL SETTING The heater boiler must be energised and the switch at the back turned to position 1 Your appliance is delivered with an excellent program installed that favours combustion yield the program is called Level 1 If you are using pellets with a higher than normal ...

Page 24: ...te values such as temperatures operating modes activation of the circulating pump etc The updating takes place regularly and often for the most important values such as water temperature in the generator whereas for less important values such as room temperature it takes place every few minutes It may be that the values appearing on the display do not correspond to the state of the heater boiler t...

Page 25: ...vel The STOP phase trips if the 80 C limit is exceeded The maximum temperature Tmax can be selected by means of the C button 2 SEE PAR 5 1 1 2 on the radio control This temperature can be set between 65 C and 73 C Every time you press the button you will notice the text Tmax appear on the screen followed by the value in figures The main operating phases are the following ON identifies the start up...

Page 26: ...ed or reduced by means of button 2 all the power levels will be redistributed along the full temperature range We therefore recommend finding the best Tmax value in order to optimise the full potential of the produced heat If for example the Tmax is set at a high temperature let s say 73 C the appliance will attempt to reach that level as quickly as possible by modulating the power as it approache...

Page 27: ...esetting of the transmission codes The manual cycle is indicated on the display by the power bars The power expressed in this cycle remains always constant independently from the power absorbed by the system As always the system s circulating pump is activated at the anticondensation temperature that is above 61 C In this case as well a T max temperature can be set above which the heater boiler wi...

Page 28: ...care If you observe the guidelines set out below the radio control will provide a long trouble free performance Protect the radio control against humidity Precipitation humidity and liquids corrode the electronic circuits If the radio control is wet disconnect it immediately from a power source remove the battery open it and allow it to dry at room temperature Do not use or store the radio control...

Page 29: ... to deal with correct fill up and suction values preset by the Manufacturer The electric heater will begin to heat up and a few minutes after the start of operation the first pellet feed will begin This occurs because the screw feeder has to fill up because it is completely empty The first time the heater boiler is started up the start up phase will have to be carried out twice for this very reaso...

Page 30: ...tes later the symbol disappears from the display on the radio control When the room temperature drops the thermostat opens the contact and the heater boiler returns to its original position in terms of thermal power Caution N C normally closed contacts must be used for the connection to the additional room temperature thermostat Contacts 1 2 of the cronothermostat mod Perry Do not energise with 22...

Page 31: ...m the dust deposited at the bottom of the empty hopper Caution to guarantee correct and optimal combustion it is very important to correctly and hermetically close ash pans C1 C2 C3 after maintenance operations to avoid various situations while it is operating such as tripped smoke exhaust pressure switch SMOKE EXHAUST CLOGGED FAILED START UP EVERY 2 weeks and whenever necessary clean the tube bun...

Page 32: ...riddler 4 and bearing 5 Remove the screws 8 and remove the brazier To replace the brazier carry out the same actions in reverse order In the OFF phase the cleaning time for the brazier the movement of the riddler 4 is set at roughly 20 minutes It is normal to find partially burned embers at the sides of the burner CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particu...

Page 33: ...tside made in the walls of the room or by means of single or multiple ventilation ducting The ventilating air must come from outside and if possible away from sources of pollution Indirect ventilation is also allowed by taking in air from rooms adjacent the one where the insert eater is installed taking into account all the warnings and limitations specified below The apertures in the walls must c...

Page 34: ... it could cause the heater boiler to malfunction If the smoke tube is installed in a fixed position it is advisable to provide inspection openings for clean out purposes especially in the horizontal sections See the diagram These openings are essential to allow for the removal of ash and unburned products which tend to accumulate along the discharge path The appliance operates with the pressure in...

Page 35: ...outlet this occurs when the smoke outlet is partially blocked Insufficient water pressure the pressure in the boiler has dropped below 0 3 bar see para 5 1 7 To reset the alarm the fire must be out disconnect the electric power supply wait 2 seconds and power up the generator once again 1 0 1 0 1 0 1 0 1 0 ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING If...

Page 36: ...he first combustion of the pellets present in the brazier PRESSURETRANSDUCER Detects the water pressure in the system It is possible to verify the value by acting on the control panel as indicated in para 5 2 AUTOMATIC PURGE VALVE The function of this valve is to eliminate air residues inside the heater boiler without the need for manual intervention Consequently problems such as the following are...

Page 37: ...G PROGRAM P2 OCCURS THE FIRST TIME THE HEATER IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE HEATER AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHAUST PIPES IF THE APPLIANCE STARTS TO SMOKE AFTER 25 MINUTES DIRTY BURNER VERY DELAYED START CLEAN THE BURNER THE APPLIANCE SMOKES IF T...

Page 38: ... s y 6 0 0 1 1 81 2 N e ro 6 0 0 1 1 80 0 R o s s o 6 0 0 1 1 8 0 1 B e ig e 6 0 0 1 1 76 2 6 0 0 1 1 76 1 70 0 1 2 2 75 70 0 1 2 4 84 P o rta C o m p le ta 80 0 1 1 6 4 1 P o rta g h is a 60 0 1 1 5 2 6 V e tro p o rta 60 0 1 0 3 4 1 G u a rn p o rta te laio 6 0 0 1 0 3 3 6 G u a rn v e tro p o rta 80 0 1 1 64 0 T e la io g h is a 6 0 0 1 0 3 3 6 G u a rn izio n e 70 0 1 2 65 8 80 0 1 1 6 4 9 6 0...

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Page 40: ...001 1 282 6001 1 732 7001 271 8 7001 2661 7001 2662 T appo saldato 6001 2577 Isolante 7001 2721 7001 2658 7001 2596 7001 2592 7001 2655 7001 2654 7001 271 9 7001 271 7 7001 2723 6001 2609 7001 2702 7001 221 3 6001 1 73 1 7001 2705 P orta S aldata 6001 2606 Isolazione 6000753 4 G u arn izion e 60007534 G u arn izione Translation of items is available at the end of this manual ...

Page 41: ... 60006682 6001 25 93 6001 25 94 6001 25 91 6001 2590 6001 2595 600 0525 4 60 01 1 693 6001 2598 6001 2644V alvo ladev iatrice 6001 2641R iv elatoreH all 6001 0 3 43 6001 1 246 6001 1 643 6001 1 64 3 6001 1 644 60 01 01 85 6001 1 644 6001 01 85 6001 01 85 6001 01 85 70 01 023 4 70 01 2772 6001 265 4S o love n tilatore 6001 1 63 0C o n d en s atore 6001 1 678 600 1 01 90 600 04921 6001 2583 7001 267...

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