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Instruction Manual

 

 

Alpha-

COND 550 

 

15

 

4.2  Calibration 

 

The monitor requires one-point calibration. Conductivity calibration is always 
carried out in the specific measuring range selected for the monitor. Make 
sure, the monitor is set to desired measuring range before you enter 
calibration mode (Refer Section 5.4 for selecting measuring ranges).  

Select a suitable standard conductivity solution so that its conductivity value 
is within 10% to 100% of the full scale of the selected measuring range of the 
monitor. (For better accuracy, select the calibration standard to be nearly 
50% of the full scale of the measuring range selected.) Prepare calibration 
standard solution in two beakers – one for rinsing and the other for calibration. 
Prepare separate de-ionized water for electrode rinsing. 

All new calibration values will automatically override existing calibration data. 
If you wish to abort the calibration, press 

 and 

 keys simultaneously and 

the monitor reverts to measurement mode and the monitor will revert to 
previous calibration data. 

 

CAL

HOLD

CAL

HOLD

MEAS

°C

ATC

READY

ENT

1

2

CAL

HOLD

3

ENT

HOLD

K=

2

CAL

HOLD

K=

µS

CAL

HOLD

4

READY

READY

OR

µS

CAL

HOLD

3

µS

READY

ENT

2

MEAS

°C

ATC

READY

µS

 

 

 

 

 

1

1

  From measurement mode 

press CAL key

 to enter calibration mode. 

2

  The display briefly shows the cell type (“2 CELL” or “4 CELL”) to which 

the monitor is configured (Refer section 5.5 for cell type settings) 

Next, the last configured 

cell constant (k) 

is displayed in the upper 

display. Use 

 or 

 keys

 to adjust the cell constant to mach the cell 

constant of the conductivity probe. Adjustable range is 0.10 to 10.0.

 

Press ENT key

 to confirm the new cell constant value. 

Rinse the electrode in de-ionized water and then rinse with the 
calibration standard. Immerse the probe in calibration standard solution 
intended for calibration and swirl gently to create a homogenous sample. 
Make sure there are no any air-bubbles trapped in the sensor. 

3

  The upper display shows the currently measured conductivity value of 

the solution based on last calibration (if any). The lower display shows 
uncalibrated (default) reading of the solution. The buffer annunciator 
appears in LCD.  The ‘

READY

’ annunciator appears when the reading is 

stable. 

Once the reading stabilizes 

press the 

 or 

 key

 to adjust the upper 

display value to that of the standard solution. 

Press the ENT key

 to 

accept the value. 

Summary of Contents for ALPHA COND 550

Page 1: ...Alpha COND 550 Conductivity Monitor mS µS ºC ºF meter ...

Page 2: ......

Page 3: ...ticipated applications of the Alpha CON 550 monitor If you have doubts in the use of the instrument please do not hesitate to contact the nearest Alpha Authorised Distributor The information presented in this manual is subject to change without notice as improvements are made and does not represent a commitment on part of Thermo Scientific Thermo Scientific cannot accept any responsibility for dam...

Page 4: ......

Page 5: ... 9 2 5 Display Keypad 10 2 5 1 Display Overview 10 2 5 2 Key Functions 11 3 Operation 12 3 1 Measurement mode 12 3 2 Menu Overview 13 4 Calibration Mode 14 4 1 About Calibration 14 4 2 Calibration 15 5 Setup Mode 17 5 1 Enter Setup mode 17 5 2 Temperature Coefficient Settings 18 5 3 Temperature Settings 19 5 4 Measuring Range Settings 21 5 5 Configuration Settings 22 5 6 Viewing Electrode Properti...

Page 6: ......

Page 7: ...e not or insufficiently answered in this instruction manual please contact your authorized supplier They will be glad to assist you 1 2 Intended Use Alpha COND 550 monitors are intended solely for conductivity and temperature measurement as described in this instruction manual Any other use or use not mentioned here that is incompatible with the technical specifications is deemed inappropriate The...

Page 8: ...ications to the Alpha COND 550 are allowed The manufacturer supplier accepts no responsibility for damage caused by unauthorized modifications The risk is borne entirely by the user 1 4 Taking Out of Service Correct Disposal of the Unit Taking out of Service First disconnect the unit from the power supply and then undo all electrical connections Remove the unit from the wall panel Correct Disposal...

Page 9: ...esses The monitor has many user friendly and safety features which include Push button keypad for calibration and setup Built in non volatile memory to ensure that calibration and other information are not erased if power supply fails Menu driven program that simplifies setup Automatic temperature compensation ATC Manual temperature compensation setting without the ATC probe with independent setti...

Page 10: ... A conductivity process monitor A conductivity sensor with integrated or separate Pt100 Pt1000 temperature sensor An appropriate measurement cable An immersion flow or process assembly Power Adaptor 9 V DC Measurement Cable Housing and Sensors Alpha COND 550 Monitor ENT ESC pH Monitor lpha pH560 CAL ...

Page 11: ...e 1 below Connectors J11 24V DC power connector J8 9V DC power connector 1 2mm diameter J9 Relay connections J10 Conductivity electrode Temperature probe connections wiring has to be done in the detachable connector J10 J8 9V DC Power Screw Figure 1 Outer Side of Back PCBA J10 Connections 1 CON Low Current 2 CON Low Voltage 3 CON High Voltage 4 CON High Current 5 Pt 100 Compensate 6 Pt 100 Sense 7...

Page 12: ...nge the jumper setting J7 as described below Remove Back Cover Remove screws from the four corners at the back of the conductivity monitor Remove the back cover Remove Back PCBA Remove the screw located center of the back PCBA Figure 1 Detach the back PCBA from the monitor Turn over the back PCBA Locate J7 jumper on the inner side of the back PCBA as shown in Figure 2 below Figure 2 Inner Side of ...

Page 13: ...ector 3 Connect CON high input wire orange to Pin 3 of J10 connector 4 Connect CON high input wire blue to Pin 4 of J10 connector 2 3 4 Connecting Temperature Probe For Automatic Temperature Compensated ATC conductivity readings an in built temperature sensor is usually integrated with industrial conductivity probes Alternatively a separate 100Ω Pt RTD temperature probe 2 wire or 3 wire can be con...

Page 14: ...al Alpha COND 550 8 2 4 Installation 2 4 1 Mechanical Dimensions ENT ESC Conductivity Monitor lpha COND550 CAL 2 4 2 Wall Mount 1 1 Pierce through holes at both sides 2 Cover the catch slots at both sides with overlays ...

Page 15: ...repare panel cut out of 92 0 mm X 92 0 mm Remove back cover of conductivity monitor and slide it through panel cut out Attach catch to both sides of conductivity monitor Insert threaded rods through catch until conductivity monitor is held against panel 2 3 4 1 1 Panel ...

Page 16: ... various mode indicators status annunciators and unit of measurement indicators mS R SETUP MEAS CAL Upper Display Lower Display ERR ATC C READY 8 8 8 8 8 8 8 HOLD F µS K Mode Indicators MEAS Measurement mode Refer Section 3 1 SETUP Setup mode Refer Section 5 CAL Calibration mode Refer Section 4 Status Annunciators READY Appears when the reading is stable HOLD Appears in Setup mode and Calibration ...

Page 17: ...t a group of settings in Setup mode Select parameters and increment decrement numerical values in Setup and Calibration modes When pressed continuously speed of value increment decrement increases Returns to Measurement mode when both keys are pressed simultaneously Units of Measurement Indicators mS Conductivity in Milli Siemens µS Conductivity in Micro Siemens R Line Resistance in Ohms Refer Sec...

Page 18: ... lower display shows the temperature value The monitor has five selectable measuring ranges The unit of measurement and resolution of the conductivity reading depend on the selected measuring range If the monitor reads a conductivity reading beyond the selected measuring range the display shows Or over range error indicator NOTE To guarantee accurate readings the measuring system the conductivity ...

Page 19: ...Instruction Manual Alpha COND 550 13 3 2 Menu Overview MEAS µS C ATC READY ENT SETUP HOLD SETUP HOLD ENT SETUP HOLD SETUP HOLD SETUP HOLD ENT ENT ENT ENT CAL ENT ENT ENT ENT ENT ENT ...

Page 20: ... from the default reading is allowed Once a temperature calibration is performed conductivity calibration should be carried out to ensure the accuracy of conductivity measurements About Measuring Ranges Conductivity Calibration The monitor has five selectable conductivity measuring ranges You can only calibrate one point in the measuring range that you have selected for your process application Yo...

Page 21: ...2 CAL HOLD 3 ENT HOLD K 2 CAL HOLD K µS CAL HOLD 4 READY READY OR µS CAL HOLD 3 µS READY ENT 2 MEAS C ATC READY µS 1 1 From measurement mode press CAL key to enter calibration mode 2 The display briefly shows the cell type 2 CELL or 4 CELL to which the monitor is configured Refer section 5 5 for cell type settings Next the last configured cell constant k is displayed in the upper display Use or ke...

Page 22: ...play shows the calibration factor FCt This serves as an indication of the effectiveness of the sensor which will degrade with time and usage An effective sensor should have a calibration factor of 0 60 to 1 40 Press ENT key to return to measurement mode NOTES If you use a 2 cell conductivity sensor make sure that the pin 1 and 2 are shorted and pin 3 and 4 are shorted on the J10 connector Refer se...

Page 23: ...SETUP mode indicator and the first page of setup rAng Range settings Press or key to access other pages of the setup mode MEAS µS C ATC READY ENT SETUP HOLD SETUP HOLD ENT SETUP HOLD SETUP HOLD SETUP HOLD ENT ENT ENT ENT ENT ENT ENT ENT ENT NOTES To exit setup mode at any time press and keys simultaneously escape The monitor returns to the measurement mode If you do not press any key for 2 5 minut...

Page 24: ... Select this if your process liquid is pure water or ultra pure water Lin Linear temperature coefficient Select this for all other process liquids Press ENT key to confirm your selection If PUr was selected The monitor reverts back to tC screen If Lin was selected 3 Select temperature coefficient for process liquid The lower display shows P tC The upper display shows last configured temperature co...

Page 25: ...25 C lets you calibrate using standard solutions at 25 C even if your process temperature is different from 25 C ENT F SETUP HOLD 1 SETUP HOLD 2 C SETUP HOLD 2 ENT ENT SETUP HOLD C 3 SETUP HOLD C 3 ENT SETUP HOLD C ATC SETUP HOLD C ATC 5 4 SETUP HOLD ENT 6 SETUP HOLD 7 ENT ENT ENT 1 1 From measurement mode press ENT key to enter setup mode as described in section 5 1 The LCD shows the first screen...

Page 26: ...t the new offset value Up to 10 ºC 18 ºF offset is allowed Press ENT key to confirm the value The monitor reverts to SET ºCF screen If ATC disabled ATC OFF 6 Setting process temperature The lower display shows P ºC and the upper display shows the last configured process temperature Press or key to adjust the upper display to desired process temperature Allowable range 10 0 to 125 0 C 14 0 to 257 0...

Page 27: ...is done the monitor will reset back to its factory default calibration SETUP HOLD ENT 1 µS HOLD SETUP 2 µS HOLD SETUP 2 µS HOLD SETUP 2 mS HOLD SETUP 2 mS HOLD SETUP 2 ENT ENT ENT ENT ENT Press or key to access other setup screens or press and key simultaneously escape to return to measurement mode 1 1 From measurement mode press ENT key to enter setup mode as described in section 5 1 The LCD show...

Page 28: ...ttings Cnfg 2 Select cell type of the sensor The lower display shows CEL The upper display shows the last configured cell type 2 or 4 Press or key to select the cell type of your conductivity probe Press ENT key to confirm your selection NOTE If you use a 2 cell conductivity sensor make sure that the pin 1 and 2 are shorted and pin 3 and 4 are shorted on the J10 connector Refer section 2 3 3 for m...

Page 29: ...ibration settings of the monitor to factory defaults when confirmed by pressing ENT key NOTE Refer section 6 for factory calibration default settings Press ENT key to confirm your selection If nO dEF was selected the monitor reverts to Cnfg screen Press or key to access other setup screens or press and key simultaneously escape to return to measurement mode If FCt dEF or CAL dEF was selected the m...

Page 30: ...de rAng Press or key to select viewing electrode properties screen CdAt Press ENT key to view electrode properties CdAt 2 Cell constant The lower display shows CEL and the upper display shows the last configured cell constant Press ENT key 3 Calibration factor The lower display shows FCt and the upper display shows the calibration factor based on the last conductivity calibration NOTE The upper di...

Page 31: ... Jumper Selectable Compensation Automatic or Manual reference at 25oC Calibration Conductivity Number of calibration points 1 point Calibration window 40 of default reading Calibration standard solution window 10 to 100 of the selected measuring range Temperature Offset Adjustment 10 C 18 F Display LCD 7 segments display with symbols for status information Electrical Data and Connections Conductiv...

Page 32: ...ctivity Calibration factor Reset to 1 000 Cell constant 1 00 Cell type 2 cell Measuring range 0 to 2000 µS cm Line resistance 0 000 Ω Temperature Unit of measurement oC Temperature compensation ATC On Temperature coefficient 2 1 Both process calibration temp coefficients Temperature coefficient type Linear MTC ATC Off 25oC Both process calibration temperature ...

Page 33: ...Pt100 k 1 0 EC CONSEN88X Conductivity 2 Cell type probe 0 1 200μS Cell constant K 0 1 with integrated Pt 100 Material SS316 and 25ft cable open ended EC CS10 0 1S Conductivity 2 Cell type probe up to 200 mS Cell constant K 1 0 with integrated Pt 100 Material SS316 and 25ft cable open ended EC CS10 1 0S NOTE Please contact your authorised distributor or dealer for the prices of extension measuring ...

Page 34: ...w response a Dirty Oily probe a Clean probe Blinking ATC a No temperature probe connection during ATC mode a Ensure temperature sensing cable makes good contact Blinking electrode annunciator a Error in calibration b Conductivity value of the calibration standard is not within acceptable range a Ensure calibration standard solution is not contaminated Ensure electrode is clean b Ensure calibration...

Page 35: ... Unauthorized modification or misuse Operation outside of the environment specifications of the products 9 2 Return of Goods Before returning goods for any reason whatsoever the Customer Service Dept has to be informed in advance Items must be carefully packed to prevent damage during shipment and insured against possible damage or loss Eutech Instruments will not be responsible for any damage res...

Page 36: ...er Water 0 05 1 µS cm 1 18 MΩ cm Distilled Water 0 5 µS cm 2 MΩ cm De ionized Water 0 1 10 µS cm 0 1 10 MΩ cm De mineralized Water 1 80 µS cm 0 01 1 MΩ cm Mountain Water 10 µS cm 0 1 MΩ cm Drinking Water 0 5 1 mS cm 1 2 kΩ cm Waste water 0 9 9 mS cm 0 1 1 kΩ cm Potable Water Maximum 1 5 mS cm 0 7 kΩ cm Brackish Water 1 80 mS cm 0 01 1 kΩ cm Industrial Process Water 7 140 mS cm Rarely stated Ocean ...

Page 37: ... CnFg Configuration C tC Temperature coefficient for calibration liquid dEF Default values FCt Factory defaults HOLD Relay functions are hold K Cell constant L Ad Linear resistance Lin Linear MEAS Measurement mode Or Reading is over range P ºC Process temperature P tC Temperature coefficient for process liquid PUr Pure water rAng Range Set Setting SETUP Setup mode tC Temperature Coefficient tyP Ty...

Page 38: ...NOTES ...

Page 39: ......

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