139
CYCLE-SENTRY Diagnosis
Condition
Possible Cause
Test Procedure
Run relay will not energize when
required
Open 7A circuit from selector switch
to run relay
Test 7A circuit
Defective selector switch
Test circuit from 7M or 7MA to 7A on
switch in the CYCLE position
Open 7M or 7MA circuits
Test 7M and 7MA circuits
Open diode from 77, R7C, 7C or 7X
to 7V at multi-temp relay board
Test diode D3, D7, D8, and D9
Defective start run relay
Test or replace start run relay
Defective CSM
Replace CSM
Defective speed relay (2K or R2K)
not supplying power to the 7X or 77
circuit when thermostat calls for
high speed
Check speed relay (2K or R2K) with
thermostat in high speed mode
Open or high resistance in the
chassis ground circuit to the option
board
Check the chassis ground circuit
from the option board to the battery
Defective run relay
Test or replace run relay
Unit will not automatically
preheat but preheats manually
Defective CSM
Test or replace CSM
Unit will not automatically
preheat, but run relay does
energize
Defective preheat relay
Test or replace preheat relay
Defective CSM
Test or replace CSM
Open H circuit from preheat relay to
glow plugs
Test H circuit
Open 2A circuit from alternator to
preheat relay
Test 2A circuit
Fuel solenoid energizes on
continuous operation but will not
energize on CYCLE-SENTRY
operation
Defective run relay
Test or replace run relay
Open 8D circuit from run relay to
fuel solenoid
Test 8D circuit
Unit will not automatically crank
but cranks manually
Defective CSM
Test or replace the CSM
Unit will not automatically crank
but preheats automatically
Defective start relay
Test or replace start relay
Defective CSM
Test or replace the CSM
Open 2A circuit to start relay
Test 2A circuit
Open 8S circuit from start relay to
starter
Test 8S circuit
Unit cranks prematurely before
proper preheat has occurred
Defective engine temperature
thermistor
Test engine temperature thermistor
Shorted BL1 and BL2 wires from
option board to engine temperature
thermistor
Check BL1 and BL2 wires
J1 in position B
Place J1 in position A
Defective CSM
Test or replace CSM
Summary of Contents for 920000
Page 4: ......
Page 10: ...Table of Contents 10...
Page 22: ...Specifications 22...
Page 41: ...Unit Description 41 Unit Photographs Figure 12 Front View Figure 13 Top View ARD026 AGA267...
Page 42: ...Unit Description 42 Figure 14 Engine Side Door Open ARD041...
Page 76: ...Electrical Maintenance 76...
Page 132: ...Hilliard Clutch Maintenance 132...
Page 134: ...Structural Maintenance 134...
Page 146: ...Refrigeration Diagnosis 146...
Page 148: ...Remote Evaporator Specifications 148...
Page 150: ...Remote Evaporator Maintenance Inspection Schedule 150...
Page 154: ...Remote Evaporator Unit Description 154...
Page 158: ...Remote Evaporator Structural Maintenance 158...
Page 160: ...Remote Evaporator System Diagnosis 160...
Page 164: ...Wiring and Schematic Diagrams Index 164...
Page 165: ...165 MD RD MT Model 30 w In Cab Schematic Diagram Page 1 of 2...
Page 166: ...166 MD RD MT Model 30 w In Cab Schematic Diagram Page 2 of 2...
Page 167: ...167 MD RD MT Model 30 w In Cab Wiring Diagram Page 1 of 3...
Page 168: ...168 MD RD MT Model 30 w In Cab Wiring Diagram Page 2 of 3...
Page 169: ...169 MD RD MT Model 30 w In Cab Wiring Diagram Page 3 of 3...
Page 170: ...170 MD RD MT Model 30 w In Cab CYCLE SENTRY Schematic Diagram Page 1 of 2...
Page 171: ...171 MD RD MT Model 30 w In Cab CYCLE SENTRY Schematic Diagram Page 2 of 2...
Page 172: ...172 MD RD MT Model 30 w In Cab CYCLE SENTRY Wiring Diagram Page 1 of 3...
Page 173: ...173 MD RD MT Model 30 w In Cab CYCLE SENTRY Wiring Diagram Page 2 of 3...
Page 174: ...174 MD RD MT Model 30 w In Cab CYCLE SENTRY Wiring Diagram Page 3 of 3...
Page 175: ...175 MD RD MT Model 30 CYCLE SENTRY Wiring Diagram Page 1 of 3...
Page 176: ...176 MD RD MT Model 30 CYCLE SENTRY Wiring Diagram Page 2 of 3...
Page 177: ...177 MD RD MT Model 30 CYCLE SENTRY Wiring Diagram Page 3 of 3...
Page 178: ...178 MD RD MT Model 50 w In Cab Schematic Diagram Page 1 of 2...
Page 179: ...179 MD RD MT Model 50 w In Cab Schematic Diagram Page 2 of 2...
Page 180: ...180 MD RD MT Model 50 w In Cab Wiring Diagram Page 1 of 3...
Page 181: ...181 MD RD MT Model 50 w In Cab Wiring Diagram Page 2 of 3...
Page 182: ...182 MD RD MT Model 50 w In Cab Wiring Diagram Page 3 of 3...
Page 183: ...183 MD RD MT Model 50 w In Cab CYCLE SENTRY Schematic Diagram Page 1 of 2...
Page 184: ...184 MD RD MT Model 50 w In Cab CYCLE SENTRY Schematic Diagram Page 2 of 2...
Page 185: ...185 MD RD MT Model 50 w In Cab CYCLE SENTRY Wiring Diagram Page 1 of 3...
Page 186: ...186 MD RD MT Model 50 w In Cab CYCLE SENTRY Wiring Diagram Page 2 of 3...
Page 187: ...187 MD RD MT Model 50 w In Cab CYCLE SENTRY Wiring Diagram Page 3 of 3...
Page 188: ...188 MD RD MT Model 50 CYCLE SENTRY Wiring Diagram Page 1 of 3...
Page 189: ...189 MD RD MT Model 50 CYCLE SENTRY Wiring Diagram Page 2 of 3...
Page 190: ...190 MD RD MT Model 50 CYCLE SENTRY Wiring Diagram Page 3 of 3...