40
7.
Electrical
a. Each boiler must be provided with a dedicated
fused disconnect.
b. Install wiring and ground boiler in accordance
with requirements of authority having
jurisdiction. In absence of such requirements,
reference the National Electrical Code, ANSI/
NFPA 70 and/or CSA C22.1 Electrical Code.
c. Refer to Figure 1 for electrical data for each size
boiler.
d. Refer to the Electrical Section for further
warnings, cautions, notices and instructions.
NOTICE
Do not install boiler and circulator pump on the
same fused disconnect.
8.
Condensate Piping
a. Each boiler requires separate condensate drains.
In addition, most venting configurations require
separate condensate drains in the vent system.
H.
CONDENSATE DRAINS
1. Each boiler has two condensate drains - one from
the primary heat exchanger, and one from the
secondary heat exchanger. In addition, most vent
configurations require a drain tee located in the vent
piping. Pipe each condensate drain separately to a
floor drain or condensate pump/sump. See Table 7
for maximum condensate flow rates.
2. Use continuous Teflon, high temperature resistant
silicone tubing, or other tubing material compatible
with flue gas condensate for condensate piping.
TABLE 7: MAXIMUM CONDENSATE
FLOW
Boiler
Model
Maximum
Condensate Flow (gal/hr)
EVCA-750
3.4
EVCA-1000
4.5
EVCA-1500
6.8
EVCA-2000
9.1
EVCA-3000
18.6
CAUTION
Failure to properly pipe condensate system will
greatly reduce boiler life. Do not install plugs,
caps or valves on condensate piping.
Do not manifold boiler condensate drains or vent
drains together.
Do not crimp condensate lines or reduce drain
line inner diameter size.
Each condensate drain must contain a siphon/
pigtail or trap to prevent flue gas flow through
the condensate piping. The height of the top of
the siphon/pigtail loop or trap shall not exceed
the height of the condensate drain outlet.
3. A common condensate pump/sump may be used.
Run separate piping from each condensate drain
to the sump. A common drain may be used to
discharge condensate from the sump. Consult
pump/sump manufacturer for compatibility of
pump/sump materials of construction. If a common
sump is used, individual drain lines should be
connected such that one drain cannot back feed into
another drain.
4. Consult local authorities regarding disposal of flue
gas condensate into public waste water system.
Some jurisdictions require that the condensate
be buffered before discharge. This buffering is
commonly achieved by draining the condensate
through a limestone bed. The condensate will be
slightly acidic and range between 3 - 5 on the pH
scale. Consult Thermal Solutions or a chemical
treatment company for buffering systems.
CAUTION
Do not use material that is not approved for use
with flue gas condensate for condensate piping.
Summary of Contents for EVCA SERIES
Page 14: ...14 Figure 4 Typical Vertical Pressurized Venting ...
Page 16: ...16 Figure 6 Vertical Air Intake Piping Figure 5 Horizontal Air Intake Piping ...
Page 19: ...19 Figure 8 Schematic Boiler Piping ...
Page 25: ...25 Figure 9a 208 230 480V 1PH 3PH 60HZ Supply Power Wiring Schematic ...
Page 26: ...26 Figure 9b 120V 1PH 60HZ Supply Power Wiring Schematic ...
Page 27: ...27 Figure 9c Control Wiring Schematic EVCA 750 2000 ...
Page 29: ...29 Figure 9e Control Wiring Schematic EVCA 3000 ...
Page 32: ...32 Figure 10 Modular System Horizontal Air Intake Piping ...
Page 33: ...33 Figure 11 Modular System Vertical Air Intake Piping ...
Page 34: ...34 Figure 12 Modular System Typical One Pipe Water Piping ...
Page 35: ...35 Figure 13 Modular System Typical Primary Secondary Water Piping ...
Page 36: ...36 Figure 14 Modular System Typical Primary Secondary without System Pump ...
Page 37: ...37 Figure 15 Modular System Typical Reverse Return Water Piping ...
Page 38: ...38 Figure 16 Modular System Reverse Return with System Pump Only ...
Page 39: ...39 Figure 17 Modular System Typical Primary Secondary with Reverse Return ...
Page 55: ...55 Figure 18 Cleaning Secondary Heat Exchanger 1 2 ...
Page 56: ...56 This page intentionally left blank ...
Page 58: ...58 Figure 19 Boiler Combustion Chamber ...
Page 60: ...60 Figure 20 Burner Assembly FRONT VIEW TOP VIEW ...
Page 62: ...62 Figure 21a UL FM CSD 1 Main Gas Train Assembly EVCA 750 2000 ...
Page 64: ...64 Figure 21b UL FM CSD 1 Main Gas Train Assembly EVCA 3000 ...
Page 66: ...66 Figure 22a DB B Gas Train 750 Figure 22b DB B Gas Train 1000 2000 ...
Page 68: ...68 Figure 22c DB B w POC Gas Train 750 Figure 22d DB B w POC Gas Train 1000 2000 ...
Page 70: ...70 Figure 22e DB B Gas Train EVCA 3000 Figure 22f DB B w POC Gas Train EVCA 3000 ...
Page 72: ...72 Figure 23 Jacket ...
Page 74: ...74 Figure 24 EVCA 750 1000 and 1500 Secondary Heat Exchanger and Housing ...
Page 78: ...78 Figure 25b EVCA 3000 Secondary Heat Exchanger and Housing ...
Page 80: ...80 Figure 26 Control Panel Assembly ...
Page 82: ...82 Figure 27 Bishop Pilot Assembly ...
Page 97: ...97 NOTES ...
Page 98: ...98 NOTES ...
Page 99: ...99 NOTES ...