
15
B.
COMBUSTION AIR -
See Figures 5 and 6
1. The boiler may be operated with inside or outside
air.
2. Refer to combustion air piping drawings in this
section of this manual for proper outside air
installation details.
3. Combustion air conduit can be galvanized smoke
pipe, PVC, CPVC, or flexible aluminum conduit.
4. The maximum air inlet length is fifty (50) equivalent
feet. Air inlet length is equal to the total length of
straight pipe plus the equivalent length of fittings.
Consult conduit manufacturer for equivalent length
of fittings and pipe.
5. Consult intake pipe manufacturer's instructions
for proper method of sealing vent pipe sections
and fittings. Do not use other adhesives or sealants
except as expressly permitted by the vent pipe
manufacturer's instructions.
WARNING
Do not reduce size of air intake pipe.
Read, understand and follow combustion air
instruction restrictions contained in the Pre-
Installation instructions of this manual.
6. Air intake termination must be located at least
twelve (12) inches above grade plus the expected
snow accumulation.
7. Boiler may be installed with vertical venting and
sidewall combustion air inlet or visa versa.
8. The air intake pipe must be adequately supported
with straps or supports no less than five (5) feet
apart. The completed air intake pipe system must be
rigid and able to withstand impacts without collapse.
CAUTION
Dirty, contaminated or dusty air used for
combustion will decrease the useful life of
the boiler air filter. Use outside air if inside
air quality is questionable. Use outside air if
the boiler is installed in manufacturing plants,
laundries, dry cleaners or other locations with
heavy particulates in the air.
WARNING
Do not locate air intake where petroleum
distillates, CFCs, detergents, volatile vapors
or any other chemicals are present. Severe
boiler corrosion and failure will result.
Thermal Solutions does not warrant failures
caused by contaminated air.
Do not locate air intake termination where
natural convection or wind conditions may
cause the boiler exhaust gases to be drawn
into the air intake.
Summary of Contents for EVCA SERIES
Page 14: ...14 Figure 4 Typical Vertical Pressurized Venting ...
Page 16: ...16 Figure 6 Vertical Air Intake Piping Figure 5 Horizontal Air Intake Piping ...
Page 19: ...19 Figure 8 Schematic Boiler Piping ...
Page 25: ...25 Figure 9a 208 230 480V 1PH 3PH 60HZ Supply Power Wiring Schematic ...
Page 26: ...26 Figure 9b 120V 1PH 60HZ Supply Power Wiring Schematic ...
Page 27: ...27 Figure 9c Control Wiring Schematic EVCA 750 2000 ...
Page 29: ...29 Figure 9e Control Wiring Schematic EVCA 3000 ...
Page 32: ...32 Figure 10 Modular System Horizontal Air Intake Piping ...
Page 33: ...33 Figure 11 Modular System Vertical Air Intake Piping ...
Page 34: ...34 Figure 12 Modular System Typical One Pipe Water Piping ...
Page 35: ...35 Figure 13 Modular System Typical Primary Secondary Water Piping ...
Page 36: ...36 Figure 14 Modular System Typical Primary Secondary without System Pump ...
Page 37: ...37 Figure 15 Modular System Typical Reverse Return Water Piping ...
Page 38: ...38 Figure 16 Modular System Reverse Return with System Pump Only ...
Page 39: ...39 Figure 17 Modular System Typical Primary Secondary with Reverse Return ...
Page 55: ...55 Figure 18 Cleaning Secondary Heat Exchanger 1 2 ...
Page 56: ...56 This page intentionally left blank ...
Page 58: ...58 Figure 19 Boiler Combustion Chamber ...
Page 60: ...60 Figure 20 Burner Assembly FRONT VIEW TOP VIEW ...
Page 62: ...62 Figure 21a UL FM CSD 1 Main Gas Train Assembly EVCA 750 2000 ...
Page 64: ...64 Figure 21b UL FM CSD 1 Main Gas Train Assembly EVCA 3000 ...
Page 66: ...66 Figure 22a DB B Gas Train 750 Figure 22b DB B Gas Train 1000 2000 ...
Page 68: ...68 Figure 22c DB B w POC Gas Train 750 Figure 22d DB B w POC Gas Train 1000 2000 ...
Page 70: ...70 Figure 22e DB B Gas Train EVCA 3000 Figure 22f DB B w POC Gas Train EVCA 3000 ...
Page 72: ...72 Figure 23 Jacket ...
Page 74: ...74 Figure 24 EVCA 750 1000 and 1500 Secondary Heat Exchanger and Housing ...
Page 78: ...78 Figure 25b EVCA 3000 Secondary Heat Exchanger and Housing ...
Page 80: ...80 Figure 26 Control Panel Assembly ...
Page 82: ...82 Figure 27 Bishop Pilot Assembly ...
Page 97: ...97 NOTES ...
Page 98: ...98 NOTES ...
Page 99: ...99 NOTES ...