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Energy Cross Trainer -
TGO862
The Maintainer should perform the following checks and actions to the equipment:
General Regular Visit:
•
Remove graffiti from paint and signage with non-abrasive cleaners (tested for suitability)
•
Inspect and report any damage to signage
•
Inspect and report any damage to components
•
Visually check for loose components or missing fixings. Specifically the 8 countersunk bolts that
hold the main rotational discs in place. These are accessible via the cover place, by removing the
two countersunk bolts
[see image label 1]
•
Check the foot plank axle is tightly secured in place. Any lateral movement should be reported to
TGO
[see image label 2]
•
Turn the crank in both directions, loaded and unloaded, note and report any problems, noise or
excessive stiffness
•
Touch up any paint damage
Quarterly (compulsory):
•
Perform all general regular visit maintenance listed above.
•
Operate the machine and identify if there are any issues such as noises or stiffness. Try and
diagnose where this is coming from and resolve via maintenance oil or adjustment if possible. If this
problem cannot be resolved, leave the product safe and seek advice from TGO office [email protected]
•
Check the 8 countersunk bolts that hold the main rotational discs in place are tight and secure.
These are accessible via the cover place, by removing the two countersunk bolts. If any of these are
loose remove them (one at a time) and replace with a new fixing ensuring Loctite 270 is applied and
it is firmly tightened. If it is difficult to fit the new fixing, then you will need to clean out the
threaded hole in the central axle
[see image label 1]
•
Check the foot plank axle is tightly secured in place. If there is any lateral movement then it must be
removed and the flange bolt replaced. Please ensure that Loctite 270 is applied and it is firmly
tightened
[see image label 2]
•
Check the bolts in handle bearing positions are tight and secure. If any of these are loose remove
them (one at a time) and replace with a new fixing ensuring Loctite 270 is applied and it is firmly
tightened. If it is difficult to fit the new fixing, then you will need to clean out the threaded hole
[see image label 4 & 5]
•
Ensure the drainage holes are free from debris footplates
[see image label 3]
•
Spray all moving parts (joints only) with a suitable maintenance oil (not penetrating oil)
[see image
label 1,2,4 & 5]
•
Remove cover if necessary to access bearings
•
Clean off any salt deposits
•
Log quarterly site maintenance visit
Bearing replacement
[see image label 1,2,4 & 5]
:
•
The correct specification of bearing and specific instructions can be supplied by TGO. Bearings
must only be changed with the correct tools. Oilite bearings are used and due to the very soft
material the bearings should be pressed in and not impacted, it may be necessary to ream replaced
Oilite bearings to obtain the correct fit. Replaced Oilite bearings will require additional lubrication
during a settling period
Handle replacement:
•
Soft handles are considered to be serviced parts. The maintainer should have a stock of handles.
The handle should be cleaned to remove surface contamination. A small amount of adhesive (TGO
can supply appropriate glue) should be applied to the inside of the handle and to the machine
handle, the handle can be rotated onto the arm to give the glue a good coverage in the process. The
handle will be at risk of removal until the glue cures.
Energy - General Regular Visit:
• Turn the pedals and the crank in both directions, note and report any problems, excessive noise or
stiffness from the gearing system and or motor.
• Check that USB ports are free from obstruction
• Check the LED console lights activate and move higher in with quicker pedal rotation.
Quarterly (compulsory):
• P
erform all general regular visit maintenance listed above.
• Check the tightness of the motor support fixings
• Check the small Spur gear is in line with the internal gear and it hasn’t shifted and scratched the main disk.
