Maintenance
Guidelines
Revision Status: UK 02.9
Page 1: ...Maintenance Guidelines Revision Status UK 02 9 ...
Page 2: ...1 22 Recumbent Bike TGO891 24 Hand Bike TGO907 26 Spinning Bike TGO970 28 Lat Pull Down Shoulder Press TGO825 30 Chest Press Seated Row TGO835 32 Cardio Fitness Module UKTGOGC11 34 Cardio Energy Module UKTGOGC11 35 Energy Product Maintenance Energy Cross Trainer TGO862 36 Energy Cross Trainer LGH TGO862 38 Energy Recumbent Bike TGO892 40 Energy Recumbent Bike LGH TGO892 42 Energy Product Maintenan...
Page 3: ...the correct paint Check for any damage establish whether or not it is vandalism and report this to the TGO with an accompanying digital photo TGO may recommend that the facility is closed until the faultor damage is rectified Ensure the equipment and outdoor gym site is left safe www tgogc com info tgogc com 2 Site owners responsibilities every three months not optional Perform daily weekly monthl...
Page 4: ...uct specific spares lists at the back of this document for details www tgogc com info tgogc com 7 Frequency The frequency of maintenance required will vary according to the quality of inspections and popularity of site or item of equipment The minimum level of maintenance is high quality maintenance every quarter a light daily weekly monthly check is still recommend Recording A record of maintenan...
Page 5: ...d for a minimum of 5 years by the site owner Notes Please use this area where required to record any details you may need when performing any maintenance www tgogc com info tgogc com Company Name Date Signature Year XX DD MM YY Independent annual inspection Year XX Independent annual inspection Year XX Independent annual inspection Year XX Independent annual inspection Year XX Independent annual i...
Page 6: ...rial ingress Misalignment Over forced Check for material ingress and remove Inspect moving components Apply force in correct direction dismantle equipment 6 No power No USB power No LED strip light No USB power LED strip light Inspect and replace USB board Inspect and replace LED strip Inspect mechanical gearing and LGH Replace faulty part s 11 www tgogc com info tgogc com Main Axle Stub Axle Foot...
Page 7: ...spoke pins at the bottom Ensure both are present and correct If any are missing close the piece down and order some more See image label 2 Quarterly compulsory Perform all general regular visit maintenance listed above Spray all moving parts joints only with a 3in1 maintenance oil not penetrating oil See image label 3 Clean off any salt deposits Log quarterly site maintenance visit Bearing replace...
Page 8: ...egular visit maintenance listed above If the backrest needs replacement replace Clean off any salt deposits Log quarterly site maintenance visit www tgogc com info tgogc com 15 Triple Step Up TGO905 The Maintainer should perform the following checks and actions to the equipment General Regular Visit Operate the machine and identify if there are any issues and ensure item is working properly Remove...
Page 9: ...ssary Spray all moving parts joints only with a suitable maintenance oil not penetrating oil Clean the tracks with a light oil based cleaner to prevent fouling Oil the track with a 3in1 maintenance oil Grease the diagonal surfaces of the brake stops Remove traveller if necessary to access polyurethane wheels and other parts Clean off any salt deposits Log quarterly site maintenance visit Traveller...
Page 10: ...site maintenance visit Bearing replacement see image label 1 The correct specification of bearing and specific instructions can be supplied by TGO Bearings must only be changed with the correct tools Oilite bearings are used and due to the very soft material the bearings should be pressed in and not impacted it may be necessary to ream replaced Oilite bearings to obtain the correct fit Replaced Oi...
Page 11: ...isit maintenance listed above Operate the machine and identify if there are any issues such as noises or stiffness Try and diagnose where this is coming from and resolve via maintenance oil or adjustment if possible If this problem cannot be resolved leave the product safe and seek advice from TGO office info tgogc com Spray top bottom bearings with a suitable maintenance oil not penetrating oil C...
Page 12: ...l need to clean out the threaded hole in the central axle see image label 1 Check the foot plank axle is tightly secured in place If there is any lateral movement then it must be removed and the flange bolt replaced Please ensure that Loctite 270 is applied and it is firmly tightened see image label 2 Check the countersunk bolts in handle bearing positions are tight and secure If any of these are ...
Page 13: ...lve via maintenance oil or adjustment if possible If this problem cannot be resolved leave the product safe and seek advice from TGO office info tgogc com Check the pedal axle is tightly secured in place If there is any lateral movement then it must be removed and the flange bolt replaced Please ensure that Loctite 270 is applied and it is firmly tightened see image label 2 Spray all moving parts ...
Page 14: ...hine and identify if there are any issues noises stiffness Try and diagnose where this is coming from and resolve via maintenance oil or adjustment if possible If this problem cannot be resolved leave the product safe and seek advice from TGO office info tgogc com Check the pedal axle is tightly secured in place If there is any lateral movement then it must be removed and the flange bolt replaced ...
Page 15: ...ment if possible If this problem cannot be resolved leave the product safe and seek advice from TGO office info tgogc com Check the pedal axle is tightly secured in place If there is any lateral movement then it must be removed and the flange bolt replaced Please ensure that Loctite 270 is applied and it is firmly tightened see image label 2 Spray all moving parts joints only with a suitable maint...
Page 16: ...check the fixings in the main bearing locations see image label 2 Spray all moving parts joints only with a suitable maintenance oil not penetrating oil see image label 1 2 Clean off any salt deposits Log quarterly site maintenance visit Bearing replacement see image label 1 2 The correct specification of bearing and specific instructions can be supplied by TGO Bearings must only be changed with t...
Page 17: ...plied Ensure the new fixing is tightened firmly in place see image label 1 Spray all moving parts joints only with a suitable maintenance oil not penetrating oil Clean off any salt deposits Log quarterly site maintenance visit Bearing replacement see image label 1 The correct specification of bearing and specific instructions can be supplied by TGO Bearings must only be changed with the correct to...
Page 18: ...er heat one bolt or area for an extended period of time always allow for a pause to ensure the paint does not become effected Once the Loctite has been loosen the M10 Pin Torx Screws can be removed normally When assembling the Cardio Energy Module use the Loctite listed in the TGO Light Maintenance Kit on the four 4 M10 Pin Torx Screws per side 2 5 TGO861 Cross Trainer TGO891 Recumbent Bike TGO907...
Page 19: ...bel 2 Check the bolts in handle bearing positions are tight and secure If any of these are loose remove them one at a time and replace with a new fixing ensuring Loctite 270 is applied and it is firmly tightened If it is difficult to fit the new fixing then you will need to clean out the threaded hole see image label 4 5 Ensure the drainage holes are free from debris footplates see image label 3 S...
Page 20: ... what manages the electricity produced from the equipment This should rarely need visiting but in the event it does TGOGC have provided some basic instructions below on how to access it The USB is what TGOGC call a consumable item and therefore not warranted by TGO However it is a low cost product and is simple to replace 1 3 4 Remove the four 4 Lower M8 Pin Torx Screws and the two 2 top M8 Pin To...
Page 21: ...lange bolt replaced Please ensure that Loctite 270 is applied and it is firmly tightened see image label 2 Spray all moving parts joints only with a suitable maintenance oil not penetrating oil Remove cover if necessary to adjust or reset the brakes brake adjustment should be made by the correct tool and adjusting the tension screw to each spring plate to achieve a balanced pressure and appropriat...
Page 22: ...ced from the equipment This should rarely need visiting but in the event it does TGOGC have provided some basic instructions below on how to access it The USB is what TGOGC call a consumable item and therefore not warranted by TGO However it is a low cost product and is simple to replace 1 3 4 Remove the four 4 M8 Pin Torx Screws from the side of the pedal support to release the rear clad Place th...
Page 23: ...fice info tgogc com Check the pedal axle is tightly secured in place If there is any lateral movement then it must be removed and the flange bolt replaced Please ensure that Loctite 270 is applied and it is firmly tightened see image label 2 Spray all moving parts joints only with a suitable maintenance oil not penetrating oil Remove cover if necessary to adjust or reset the brakes brake adjustmen...
Page 24: ...isiting but in the event it does TGOGC have provided some basic instructions below on how to access it The USB is what TGOGC call a consumable item and therefore not warranted by TGO However it is a low cost product and is simple to replace 1 1b 3 4 Remove the rear clad by unfastening the six 6 M8 Pin Torx Screws from the side of the hand bike Unscrew the two 2 top M6 Pin Torx fixings and the two ...
Page 25: ...270 is applied and it is firmly tightened see image label 2 Spray all moving parts joints only with a suitable maintenance oil not penetrating oil Remove cover if necessary to adjust or reset the brakes brake adjustment should be made by the correct tool and adjusting the tension screw to each spring plate to achieve a balanced pressure and appropriate resistance for the intended users If squeakin...
Page 26: ...ced from the equipment This should rarely need visiting but in the event it does TGOGC have provided some basic instructions below on how to access it The USB is what TGOGC call a consumable item and therefore not warranted by TGO However it is a low cost product and is simple to replace 1 3 4 Unfasten the four 4 M8 Pin Torx Screws from the side of the Spinning Bike to remove and access the front ...
Page 27: ... are loose remove them one at a time and replace with a new fixing Check the EDU Performance Bar see image label 3 and kWh Display see image label 2 are both operational Both should light up if a piece of energy equipment is being operated Where installed check to see if the Equipment lighting or PATH lighting is operational The Ambient Light Sensor will need covering during daylight hours see ima...
Page 28: ...ED lighting system plus a PIR controlled path lighting system In addition each EDU can optionally have invertors fitted to supply mains AC electrical energy back into the main grid www tgogc com info tgogc com 1 3 4 Operate the equipment as intended to generate electricity from the electric generator The electricity goes into the LGH once a minimum of 24 volts has been generated An Internal green ...
Page 29: ...aintenance then please get in touch with the team on 44 0 1795 373301 or email us at info tgogc com The great outdoor gym company ltd Brogdale Farm Brogdale Road Faversham Kent ME13 8XZ UK Telephone 44 0 1795 373301 E mail info tgogc com Website www tgogc com ...
