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AD1100TE-STD.EN-00 - Subject to change without notice 

 

TFT DryAir 

Product description 

The dehumidifier is designed to meet the requirements of the degree of protection IP54 of IEC. 

Structure 

The  structure  is  made  with  pre-painted  double-shell  galvanized/AISI  304  steel  panels  (sandwich 
type).The top panel can be removed for maintenance purpose.  The connection to the dehumidifier can 
be made with standard gimped channels. 

Rotor 

The  ceramic  matrix  is  combined  with  synthesized  silica  gel  to  form  the  most  advanced  dehumidifier 
rotor.  The  ceramic  matrix  gives  structural  support  for  the  thin  layer  of  advanced  silica  gel.  The 
synthesized advanced silica gel is self-bonding to the ceramic matrix and to itself through the matrix, 
filing in all the voids in the matrix and totally encapsulating the ceramic. Only the desiccant in contact 
with air-stream. The advanced form of silica gel has an extremely high “affinity” for water vapor. It has 
an  active  surface  with  numerous  macro-pores  of  uniform  size  and  shape.  The  many  internal  micro-
pores  quickly  adsorb  humidity  and  are  readily  de-sorbed  for  convenient  and  continuous 
dehumidification.  The  synergistic  form  of  the  desiccant  and  ceramic  matrix  allows  for  distinct 
advantages  over  both  granular  adsorbents  are  impregnated  desiccants.  With  the  advanced  silica  gel 
rotor are no granules and no dusting. It stops adsorbing moisture hen moisture is in equilibrium with 
the  moisture  in  the  passing  or  surrounding  air-stream.  There  are  never  any  deliquescent  problems 
associated with this system.  
Furthermore, it can be coupled with a pre-cooling coil. 

 

Drive system 

A belt drive system controls the movement of the rotor. The strap exerts its traction on the outer edge 
of the rotor and is driven by a pulley on the motor reducer. A special device maintains the correct belt 
tension to prevent slippage of the belt. The correct direction of rotation and the transmission can be 
verified by opening the front panel.

  

Bearings 

The rotor is provided with ball bearings. The rotor shaft is stainless steel. 

Filters 

The dehumidifier has two filters (G3) separate: one on the input process air and the other one on the 
input reactivation air. In option filters with different efficiency can be installed. 

Fans for the process  and re generation air 

The fans are directly coupled to a single-phase motor and/or three phase class IP55, ISO F, Class B. They 
are  accessible  for  maintenance  by  removing  the  panel  inspected.  The  fans  can  be  controlling  with  a 
frequency converter for controlling the speed of rotation. The fan control process by default is set at a 
fixed speed, but it can be configured with variable speed and controller by an external signal, or by a 
pressure sensor. 

 

Summary of Contents for AD1100TE

Page 1: ...2017 TFT DryAir Dehumidifier AD1100TE Technical manual Unit 400Vac 3Ph 50Hz...

Page 2: ...nnel 11 General instructions 11 Specification for the expulsion channel of moist air 12 Specifications for the input channel of reactivation air 12 Specifications for the channels of process air and d...

Page 3: ...0 Spare Parts List 21 Component data 22 Electrical connections Preliminary Information Security 23 Electrical data 23 HOW TO CONNECT THE POWER SUPPLY 24 Electrical wiring 25 Description of adjustment...

Page 4: ...off input power before opening any panel of the dehumidifier Allow the unit to cool down before maintenance work at least 15 minutes after turning off After power failure or mains disconnection an au...

Page 5: ...onnel will invalidate the warranty as will the use of non approved spare parts In order for the warranty to be valid the customer must scrupulously documented any repair and maintenance Rivolgersi sem...

Page 6: ...tions that could generate a fulguration risk MOVING PARTS This symbol identifies hazards associated with moving parts HOT SURFACES This symbol identifies the presence of exposed hot surfaces that will...

Page 7: ...midifier works in a continuous process with two air streams process air and reactivation air As shown in the figure a honeycomb rotor dehumidifier consists of a honeycomb adsorbent rotor which is rota...

Page 8: ...adsorbents are impregnated desiccants With the advanced silica gel rotor are no granules and no dusting It stops adsorbing moisture hen moisture is in equilibrium with the moisture in the passing or s...

Page 9: ...ical panel The electrical panel is located inside the unit Switches and indicators of operation are located outside the dehumidifier Possibility of operation The mode selector on the outside of the de...

Page 10: ...ocal regulations Do not get close and do not insert any objects into moving parts WORKERS HEALTH AND SAFETY The operator s workplace must be kept clean tidy and free from objects that might hinder mov...

Page 11: ...he process air duct must be isolated in order to avoid the formation of condensation on the outside if the temperature inside the duct falls below the dew point of the ambient air If there is a risk o...

Page 12: ...duct Horizontal Vertical Expulsion Expulsion 1 Slop down 2 Vertical expulsion of moist air 3 Wire mesh 4 Condensate drainage Specifications for the input channel of reactivation air This channel must...

Page 13: ...aminants such as exhaust gas vapor or harmful emissions To prevent the ingress of moist air in the air intake of process or reactivation the intake of the outside air must be positioned at least 2 met...

Page 14: ...the dehumidifier to the electricity grid through the general switch and switch the main switch ON and check for the voltage at the terminal L N or L1 L2 L3 of the dehumidifier 8 Start the dehumidifier...

Page 15: ...s may differ from one installation to another Improper maintenance can result in decreased performance Filters The dehumidifier is equipped with two separate filters one for the process air and one fo...

Page 16: ...nstallation start up performed by TFT is required to validate the full warranty Inspection During installation or when you need to work on the unit you must strictly follow the rules reported on this...

Page 17: ...never use steam or other cleaning agents that could damage it Take away and leave to the site manager any keys providing access to the control panel Unpacking The packaging may be dangerous for operat...

Page 18: ...ateral panels and the cover In the case of handling by forklift truck put a spacer between the security structure of the unit and the forks of the lift to avoid damaging to the panels In the case of h...

Page 19: ...s too high the rotor is stationary malfunction of reactivation coil check fans and motors check the flow rates and the dampers check the engine and the belt check the reactivation coil The dehumidifie...

Page 20: ...Volt Ph Hz 400 3 50 Auxiliary power 24 V Connection Outlet Process Air 200 mm Connection Inlet Process Air 250 mm Connection Outlet Wet Air 160 mm Connection Inlet Reactivation Air 160 mm Weight 150...

Page 21: ...ecommended Comment Motordrive Motor a gear 230V 1Ph 50Hz 3g min grease for low temperature 1 1 belt rotor V Sezione trapezoidale 1 tensioning device 1 Process fan DKHR250FSB0714FFIE 1 Reactivation fan...

Page 22: ...BM Rotek Model SGM65 30 Speed g min 2590 2500 3 0 3 6 Power kW 0 37 0 155 11 VA Voltage V 400 230 230 Frequency Hz 50 60 50 60 50 60 Ampere A 0 65 0 68 0 015 Power factor Cos n a n a n a Protection cl...

Page 23: ...hed to the unit The power cables must be protected upstream against the effects of short circuit and overload by an appropriate device complies with regulations and laws The section of the cables must...

Page 24: ...FT DryAir HOW TO CONNECT THE POWER SUPPLY To supply electrical power to units AD remove the top panel use the special cable in the rear or side panel and connect the power cord to the terminal block i...

Page 25: ...Pagina 25 di 35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir Electrical wiring See attached diagrams...

Page 26: ...function flashing it indicates absolute humidity or value DewPoint calculated fixed it indicates absolute humidity or DewPoint value read by the probe Indication cooling air pre and or post treatment...

Page 27: ...l Only vis Y_3P Indication value position of 3 point burner valve Only vis InrH Indication value relative humidity absolute humidity or DewPoint C g Kg Only vis HAbS Indication value of absolute humid...

Page 28: ...Setting the set point of pre treatment temperature Function disabled with parameter CF03 0 C 10 0 St06 Differential set point of pre treatment temperature the differential works all on one side above...

Page 29: ...eps 3 Electrical third step 3 steps 4 Electrical PWM control 5 Steam PWM control with converter 6 Throttle adjustment with 3 points 7 Gas adjustable on off on off burner reg High heat low heat 8 Steam...

Page 30: ...heating On Output reactivation of output pre cool it Pre heating OFF On OFF CF15 Operating settings General alarm unit OFF The unit continues to operate while keeping the process air control also in...

Page 31: ...You have enabled the after treatment without enabling the corresponding probe CF04 0 and CF05 0 No action Automatic A02 Alarm configuration You have enabled the display of the value of moisture withou...

Page 32: ...35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir RESET alarms press the ESC key for about 3 seconds on the terminal display LED or put the AUTO 0 MAN 0 and bring it back to its previ...

Page 33: ...positioned in the fully closed is 0 while the fan continues to operate If the parameter FA01 OFF with the open contact of the first step step1 it will also stop the ventilation the fan of reactivation...

Page 34: ...Pagina 34 di 35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir Notes...

Page 35: ...t to change without notice TFT DryAir By TECNOFRIGO TUSCANY srl Via J F Kennedy 25 27 29 56020 Capanne Z Ind Fontanelle Pisa Tel 39 0571467351 Fax 39 0571469217 e mail info tecnofrigo it info tftdryai...

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