TEUPEN LEO 18 GT Operating And Maintenance Download Page 35 | Manualshive

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Version: Leo 18 GT_GB_02-2008

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5.1.2 Bogie maintenance instructions

Control the tightening screws

Control the pull-on torque of the screws after the first 100 running hours to avoid possible
malfunctions.
Reset the specified pull-on torque of the screws:

Screw size:

Screw quality:

Pull-on torque:

M12

10.9

109

Nm

M16

10.9

270

Nm

Tightening screws shall be retightened after 700 running hours or at least in every sixth
month to avoid any injuries or damages.

Control and replacement of the screws:

- screws shall be relieved
- pull-on torque shall be checked and reset
- loose screws shall be replaced

Screws shall be retightened after 700 running hours or at least in every
sixth month to avoid any injuries or damages.

M16

M12

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Summary of Contents for LEO 18 GT

Page 1: ... AND MAINTENANCE DIRECTIVES TEUPEN HUNGÁRIA GÉPGYÁRTÓ Kft Gépállomás u 9 8992 Bagod Hungary Tel 0036 06 92 560 160 Fax 0036 06 92 460 800 Internet http www teupenhungaria com E mail info teupenhungaria com Factory Number ...

Page 2: ...15 3 1 3 Safety devices page 16 4 HANDLING AND USAGE OF THE MACHINE page 17 4 1 Transporting the machine page 17 4 2 The requirements for the operator page 19 4 3 To be in operation page 20 4 4 Function descriptions of the machine page 20 4 4 1 Disassembling and assembling of the basket page 20 4 4 2 The installation of the power supply of the machine page 21 4 4 3 Traveling with the machine page ...

Page 3: ...lation you read thoroughly the operating and maintenance in structions which are on the next pages Operating guide contains important instructions in connection with the expertise and economic operating of the elevating machine Attention of the operator helps to avoid dangerous situations reduces the maintenance costs and loss time furthermore helps to increase the expected lifetime of the machine...

Page 4: ... Functional operation means all the instructions of the operating guide shall be kept and all maintenance instructions shall be kept as well To work on the electrical equipments or next to them can only be if those were switched off from the electrical circuit and no current state have checked by a measurer Symbols used in the Operational and Maintenance Manual Throughout the manual important para...

Page 5: ...e load in loading position approx 2 21 kN m2 Ground load caterpillar track in standard work position approx 5 52 N cm2 Power line inside the profile Drive Honda engine 13 PS Adjustable width of caterpillar track 780 980 mm Creeping angle forward approx 36 Creeping angle backward approx 28 Maximum ground dislevement 10 Height adjustment limit for the rubber track carriage approx 0 1 m Crawler belt ...

Page 6: ...Upper part of the frame 2 Bottom part of the frame 3 Rubber caterpillar track 4 Support 5 Lifting arm support 6 Bottom arm 7 Vertical arm 8 Telescope 9 Cage arm 10 Cage support 11 Working cage 12 Engine 13 Bottom lifting cylinder 14 Upper lifting cylinder 15 Parallel guide 16 Telescope cylinder 17 Bottom telescope 18 Bottom telescope cylinder 19 Vertical arm levelling cylinder ...

Page 7: ...ine which is reinforced by flange assures rotating movement of the lifting arm support The rotation can be worked out by a self closing worm gear drive On the lifting arm support locate the following things The self closing worm gear drive which is driven by hydraulically The electrical switchboard with a key switch Manual hydraulic pump Hydraulic control of the elevating machine Water gauge spiri...

Page 8: ...he manual directional control valve which are placed on the lifting arm support or optionally by the cord control system 3m The moving of the working basket can be done from the basket control panel which is before the working basket cage by the joysticks and the turning of the buttons 1 3 6 Rubber caterpillar track running gear This is a special bogie is able to assure the self powered of the mac...

Page 9: ...aintenance directives carefully before operating the machine and please take care of keeping the below mentioned safety instructions to avoid personal injuries and other damages Please take care of keeping the operating and manintenance directives for the explosive engine and the worm gear drive as well Modifications of the construction of the machine are not allowed It is strictly prohibited to c...

Page 10: ... cage during transport Max lateral force 400 N Getting in and out of the cage over the rail is prohibited Avoid sudden move High voltage Risk to life Over 12 5 m sec wind force grade 6 stop using the lifting machine immediately Take care of the traffic Working on a busy place protruding parts must be assured Not for lifting as crane or as side tractor ...

Page 11: ...perate machinery in dark Use safety belt Danger 230 V Do not clean with high pressure cleaner WARNING relays as well as diodes are different one another their wrong sostitution can seriously endanger the machine safety this intervention is allowed only by qualified personnel CA01917 Warning Engine shall be shut off before refuelling ...

Page 12: ...nal during operation red light lights up on the control panel of the basket the elevating machine can only be moved to the trans port direction and the machine is only allowed to use for lifting after eliminating the operating trouble WARNING It is strictly prohibited to loose the yellow marked screws otherwise warranty shall be lost Yellow marked screws can only be adjusted by the authorized tech...

Page 13: ...chine must be put without operating The safety equipments of the machine can not disconnected as well as the operating of those cannot bound These can only be assembled and adjusted in the workshop of manufacturer by the technician If the damaging of the machine or person accident happens because of the ignore switching off or careless maintenance the manufacturer does not undertake the responsibi...

Page 14: ... eliminated at once If the sealing is damaged the machine must not used The oil which was changed it can only stocked on the desired place It must not poured in anywhere The contaminated filter which was too changed is danger waste that is why it can only stocked on the desired place The changed old oil hose is also danger waste that is why it can only stocked on the desired place ...

Page 15: ...es First person Lifting the supports at the side of the loosened running gear and slip the running gear in Second person In case of proper setting the the running gear must be fastened again Lifting up the rubber tracks with supports Execute the proper setting at the opposite side as well WARNING Proper fastening shall be checked before operating again Liftting arms Safety catch shall be properly ...

Page 16: ...ety stabilizing Sensors controlling the angle of the bottom arm Sensors controlling the end position of the bottom telescope FI relay 30mA EMERGENCY STOP switch on the switchboard of the basket and the cord controlled remote control panel Two levelling switches assure to remain the basket to the level The one operating switch will allow the tilt of the basket to 3 after that the control will bring...

Page 17: ...on red light lights up on the control panel of the basket the elevating machine can only be moved to the trans port direction and the machine is only allowed to use for lifting after eliminating the operating trouble ATTENTION During operating the machine the key switch of the basket must be in switched on position and the emergency stop buttons must be in released position to ensure proper operat...

Page 18: ...is switched off and unplugged top cover of the switching board is locked machine is disconnected from the mains current all coverings are tightened During transporting time neither person and nor load can not be on the cage The lifting of the machine a Lifting beltings which ones are roven through the marked out surfaces can only lift the machine b Frame of the machine contains a specially designe...

Page 19: ...4 2 The requirements for the operator Elevating machine can only be operated by persons above their age of 18 who are trained for operating the machine Consigner shall clearly authorize and instruct the proper persons in written form for operating the machine Supervising If more persons can expect to work with the elevating machine in that case the consigner will have to tell off one inspector Han...

Page 20: ...c during the working time If above mentioned any factor is right the machine must not started At once the failure must be corrected 4 4 Function descriptions of the machine 4 4 1 Disassembling and assembling of the basket a The disassembling of the basket the locking screw must be screwed off 1 the locking pin must be turned and pulled out from the bores 2 the basket must be elevated a little bit ...

Page 21: ... of the Honda engine O I I Starting the Honda engine at the engine below a With the starting key switch which can be found on the Honda engine To start the cold engine push the choke button in the basket during starting with the start button 3 2 b Moreover you can start up the Honda engine with the pulling rope Starting of the Honda engine below 1 Starter rope 2 Fuel tank 3 Honda key switch 0 off ...

Page 22: ...e push the choke button 2 during starting with the start button 1 To restart the warm engine do not use the choke The emergency STOP switch stops immediately the explosive engine you can restart after the discoupling the STOP switch HONDA start 1 Start Stop Honda engine 2 Honda choke pushbutton green lamp 3 Emergency STOP 4 Key switch ...

Page 23: ...case of cold starting until the yellow lamp goes out c Ignition with the start turning switch 5 There is one red telltale on the control panel for the controlling of the oil pressure 1 and there is one for the controlling of the degree of the water temperature 2 The control stops the engine automtically if the degree of the water temperature marking lights II Starting the Kubota engine from the co...

Page 24: ... the machine the key switch of the basket must be in switched on position and the emergency stop buttons must be in released position to ensure proper operation of the voice and and light alarm signals Switching off the above mentioned switches is only allowed in emergency situation or during setting the basic position of the machine b If the supplying of the input energy happens from extension ca...

Page 25: ...trol with electric remote control cable option Connect the remote control plug to the socket which is placed on the lifting arm support Capacity during travelling uphill with remote control 5 bullet valve Connection of the cord controlled remote control system Set the selection switch of the control panel to the quick moving position Push the green push button Turn the bullet valve located on the ...

Page 26: ...e or crosswise traveling on the angle side of the elevating machine person can not stand On the danger slop in case of creeping up person can not stand behind the elevating machine α α αmax 10 17 Before beginning of the traveling you must ascertain that there is not person or any thing in the track of the elevating machine Before over passing through a doorway you must ascertain with measuring tha...

Page 27: ...tion angle is higher than 1 degree probably the machine tilts or the bottom arm is not able to return to its normal position and the stabilization is not possible any more furthermore the machine can be damaged due to butting on of the cage arm therefore the machine must not be operated if the inclination angle is higher than 1 degree The safety direction of the stabilizing Check the free movement...

Page 28: ...if you switch the quick travel in that case the superstructure can not operated The bottom arm and the bottom telescope are controlled by a joystick Change over is automatic and the active function of the automatic change over is signed by the two green leds 1a below the joystick Bottom telescope shall only be operated in the upper position of the bottom arm automatic change over is controlled by ...

Page 29: ... Speed of the movements is proportional to the amount of the joy stick movements 4 4 6 Emergency control The usage of the emergency control This control method must only be used if the person who is in the cage is not able to direct the machine I Upper arm upper telescope bottom telescope basket levelling rotating Proportional valves D should be pushed in totally then should be locked after turnin...

Page 30: ... turning right Bullet valve A located besides the hand pump should be opened vertical position Required direction of movement shall be controlled by the arms A hand pump Remove the plastic wheel after use Safe storage of the plastic wheel should be ensured at the hydraulic valves B C D proportional valve 4 1 3 2 1 1 6 4 2 2 5 3 4 3 The selecting of the valve ...

Page 31: ...er arm down 6a Turning left 4b Bottom telescope in 6b Turning right 9 Proportional valve 5b Bottom arm up 7b Vertical arm out up 8 Cross valve B 8 Cross valve A 4 4 7 Working on the slope After the adjusting of the water level on the slope the operator can work safely with the machine The lever is next to the hand control valves of the supports There is not installed extra leaning detector on the ...

Page 32: ...Hand wheel Hand pump The hydraulic pump must be operated about 20 minutes while oil can warm up in the hydraulic system after that the wheel of the hand pump must be screw in to the right 4 4 9 Working on electrical equipments and next to the electrical ones If the work must be done on electrical equipments and next to those then these equipments shall be disconnected from the mains current You mu...

Page 33: ...ng the necessary maintenance works Maintenance person furthermore must ensure that travelling and movements of the machine are not blocked or endangered by any objects Out of Order sign can only be removed by the authorised person Maintanence activities must be recorded in written form A T T E N T I O N The person from the operating company who is commissioned by the maintenance of the machine can...

Page 34: ...ll as diodes are different one another their wrong sostitution can seriously endanger the machine safety this intervention is allowed only by qualified personnel It is strictly prohibited to modify the manufacturer adjusted parameters of the electric parts 5 1 1 Lubrication and checking tasks a The elevating machine was constructed that the maintenance should be the more simple for the user The hy...

Page 35: ...rew size Screw quality Pull on torque M12 10 9 109 Nm M16 10 9 270 Nm Tightening screws shall be retightened after 700 running hours or at least in every sixth month to avoid any injuries or damages Control and replacement of the screws screws shall be relieved pull on torque shall be checked and reset loose screws shall be replaced Screws shall be retightened after 700 running hours or at least i...

Page 36: ...amages and gaskets of the hydraulic pipes must be checked at least on a monthly basis Hydraulic pipes shall be replaced in every sixth years All parts of the machine shall be inspected visually Loosen bolts and nuts shall be checked Wearing and tension of the rubber chain must be checked Wearing and tension of the rubber chain must be checked Function of the end switches of the bogie truck shall b...

Page 37: ...evices and cables X 8 The tightening checking of the hollow screws X 9 The cleaning of the hydraulic filter X 10 The checking of the hinge pin and bushing X 11 The checking of all bearing of the moving element X 12 The oil filter changing X 13 The filling up of the hydraulic system X 14 The checking of the welded seams injury and the corrosion X 15 The cleaning as well as the lubrication of the cl...

Page 38: ...5 The lubricant type which you can use the following table contains The quality of the lubricant The applied temperature IP ALVANIA 32 30º 130º IP FLUID 12 20º 60º MOBIL MOBILUX 2 35º 130º MOBIL MOBILTAC 81 30º 120º ESSO BEACON 2 30º 130º ESSO SURRET FLUID 30 20º 60º The hydraulic oils Hydraulic system of the elevating machine is filled up with environment friendly PLANTOHYD 32 S oil A weekly B on...

Page 39: ...uction manual Hydraulic system needs about 25 liter Hydraulic tank needs about 25 liter For the trouble free operating of the hydraulic system and for the optimum actual output assuring as well as for the long life operating the adequate quality hydraulic oil will only give warranty That is why we recommend the following type hydraulic oil which ones are suitable for the machine BP Energol HLP D 2...

Page 40: ...fter the first 150 hours of work and then once a year To facilitate the emptying of the gearbox the oil change should be carried out while the gearbox is warm Type of gearbox oil SAE 80W 90 API GL 5 OEST Recommended lubricants Viskosity SAE 80W 90 SAE 80W 90 API GL 5 OEST BP Enersyn HTX AGIP Blasia S Shell Tivela Oil ATTENTION The gear oil which is not suitable for the machine can cause the damage...

Page 41: ...e is bearing pressure on any soil plate Check the position of the soil plate The overloaded of the cage Check the load of the cage The basket does not move The safety pin position of the cage is not suitable Check the pin and the approaching sensor position The superstructure does not move and the sound of the electric engine is not common The section of the extension cable is not enough Check the...

Page 42: ...spectively the dealer will not undertake the warranty and pecuniary responsibility such damages which derivated from the negligence of the described maintenance of the elevating machine and for the consequences of the accidents 5 3 The maintenance of the explosive engine The explosive engine unit must be serviced regularly according to the maintenance directives which are given by its fabricator T...

Page 43: ...cator Teupen Hungaria GmbH H 8992 Bagod Gepallomas Str 9 Telephone 00 36 92 560 160 Fax 00 36 92 460 800 E Mail info teupenhungaria com Internet www teupenhungaria com Importeur B Teupen Maschinenbau GmbH Marie Curie Straße 13 D 48599 Gronau Germany Telephone 49 0 2562 8161 0 Fax 49 0 2562 8161 888 E Mail info teupen de Internet www teupen de Powered by TCPDF www tcpdf org ...

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