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HOYER DINO C

DIN806BG

7-1

Tetra Pak

Hoyer

Contents

7 - CLEANING AND MAINTENANCE

7.1 Cleaning and washing ................................................................................................. 7-2
7.1.1 Recommended products ................................................................................... 7-2
7.2 Routine maintenance ................................................................................................... 7-2
7.2.1 Beginning of the season ..................................................................................... 7-2
7.2.2 Every day ......................................................................................................... 7-3
7.2.3 Every week ...................................................................................................... 7-3
7.2.4 End of season ................................................................................................... 7-3
7.3 Tightening the roller conveyor chain ............................................................................. 7-3

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Summary of Contents for Hoyer Dino C

Page 1: ...epriorwrittenpermissionofTETRAPAKHOYER Tetra Pak Hoyer Tetra Pak Hoyer ApS Tetra Pak Hoyer Inc Tetra Pak Hoyer S p A Soeren Nymarks Vej 13 7711 95th Street Via Monferrato 52 DK 8270 Hoejbjerg P O Box...

Page 2: ...tion of the machine 2 General information 3 Description of the machine and technical data 4 Installation 5 Adjustment and format change procedures 6 Operating procedures 7 Cleaning and maintenance 9 C...

Page 3: ...HOYER DINO C DIN806BA 1 1 Tetra Pak Hoyer Contents 1 IDENTIFICATION OF THE MACHINE 1 1 Introduction 1 2 1 2 Identificationplate 1 2 1 3 Service Centres 1 3 RETURN TO PM...

Page 4: ...tenanceoperations requiredtokeepyourmachineinperfectcondition Themanualcontainstables drawingsanddiagrams whichwillallowyoutofamiliariseyourselfwithall partsofthemachine Pleaseletusnowifanyinformation...

Page 5: ...eet P O Box 0902 Pleasant Prairie WI 53158 0902 USA Phone 1 414 947 9100 Fax 1 414 947 9190 SOUTH AMERICA Tetra Pak Hoyer Industria e Com rcio Ltda Rua Napoleao de Barros 1038 Cep04024 003 Sao Paulo S...

Page 6: ...IN806BB 2 1 Tetra Pak Hoyer Contents 2 GENERAL INFORMATION 2 1 Declarationofconformity 2 2 2 2 Preliminarycomments 2 2 2 3 Generalsafetyrules 2 2 2 4 Specialwarnings 2 3 2 5 Ambientoperatinglimits 2 3...

Page 7: ...ty rules THESE SAFETY RULES HAVE BEEN DRAWN UP IN YOUR INTEREST Strict observance will reduce the risk of injury to yourself or to others DO NOT attempt to move install or operate themachinebeforeread...

Page 8: ...tyofmachinesusedinconjunctionwith this machine if not supplied directly by Tetra PakHoyer istheresponsibilityofthecustomer The pressure speed temperature and voltage limits and all other instructions...

Page 9: ...O C DIN806BC 3 1 Tetra Pak Hoyer Contents 3 DESCRIPTION OF THE MACHINE AND TECHNICAL DATA 3 1 Descriptionofthemachine 3 2 3 2 Operation 3 2 3 3 Technicaldata 3 4 3 4 Programmingandcontrolpanel 3 5 RET...

Page 10: ...3 1 Operator interface panel Pos 8 Fig 3 1 Fig 3 1 The pick up unit which is constructed with a rotatingarm Pos 9 Fig 3 1 holdingthegrippers picksuphardenedproductsfromtheworktableat the tunnel exit T...

Page 11: ...lectionofdropsof chocolatewhichfallofproductsduringthefirst20 seconds of drying The raising and lowering motion is created by a pneumatic cylinder connected to the pick up machineprogramme whichraises...

Page 12: ...Pressure of air supply min 6 Bar Consumption 1300 Nl min Diameterofairhose 3 4 gas Dimensions A length 1800 mm B width 2640 mm C height 2160 mm Number of operators 1 EquivalentWeightedNoiseLevelAatad...

Page 13: ...Chaindrive F2 Jog continuouschaincontrol F3 Selectionofautomatic manualcycle F4 Start stopofautomaticcycle F5 Editrecipe F6 Activaterecipe F7 Save recipe F8 Send recipe to PLC F9 F10 F11 Reset F12 Co...

Page 14: ...Hoyer 4 1 Unpacking and checking the contents 4 2 4 2 Positioning and installation 4 2 4 3 Electrical connection 4 3 4 4 Pneumatic connection 4 3 4 5 Checking direction of rotation 4 4 4 6 Positioning...

Page 15: ...and that no parts have come loose in transit f Visually inspect all electrical components looking for signs of damage g Ifapart componentismissing stopunpacking the machine and notify Tetra Pak Hoyer...

Page 16: ...ge For information on connections refer to the annexedwiringdiagram WARNING The differential protection switch must be class A suitable for protection of the inverter s electronicpowercircuits Check t...

Page 17: ...rection invert the two phases in the terminal board This operation must be carried out by trained technicianswhoarefamiliarwithsafetylegislation 4 4 Pneumatic connection Connectthemachinetothecompress...

Page 18: ...on on top of the pick up machine Connect the coating tank Pos 1 Fig 4 4 to the control panel of the pick up machine Pos 4 6 Positioning accessories 1 2 2 3 Fig 4 4 2 Fig 4 4 usingthemultipleconnection...

Page 19: ...Hoyer 5 1 Productchange 5 2 5 1 1 Coated products 5 2 5 1 2 Products on sticks 5 3 5 1 3 Ball cones and wafer cups 5 4 5 1 4 Productswithoutsticks 5 4 5 2 Adjustmentfromthecontrolpanel 5 5 5 ADJUSTME...

Page 20: ...Pos 2 Fig 5 1 release tools Pos 3 Fig 5 1 Position the coating tank assembled on wheels Pos 1 Fig 5 2 in the correct position underneaththepick upmachine Connect the coating tank Pos 1 Fig 5 2 to the...

Page 21: ...3 Fig 5 3 Replace the rollers Pos 2 Fig 5 3 Connectthepneumaticcylindersforrotationto 5 1 2 Productsonsticks 3 1 2 thepneumaticpanelusingthehosesconnected withthepick upmachine Checkthattherotationcy...

Page 22: ...5 4 Replace the pick up gripper holder support Pos 1 Fig 5 5 Positionthesmoothbeltforproductswithout sticks Pos 2 Fig 5 5 inthecorrectposition on top of the pick up machine Connect the smooth belt Po...

Page 23: ...F16 F6 F17 F7 F18 F8 F19 F9 F20 F10 F21 F11 F22 A1 A2 The various functions of the production line are controlled by a PLC Pos 1 Fig 5 14 For references refer to CHAPTER 3 DESCRIPTION OF THE MACHINE...

Page 24: ...O C DIN806BF 6 1 Tetra Pak Hoyer Contents 6 OPERATING PROCEDURES 6 1 Preliminarychecks 6 2 6 2 Productioncycle 6 3 6 2 1 Beginningofproduction 6 3 6 2 2 Emergencystop 6 4 6 2 3 Endofproduction 6 4 RET...

Page 25: ...MAINTENANCE c Check that the power supply cable has been connected to the power supply correctly d Checkthatthecompressedairsupplyiscorrect and that the pressure reducer in the pneumatic panel is set...

Page 26: ...ump d Press F1 Fig 6 2 to start up the chain and then press F3 Fig 6 2 MAN AUTO Press F4 Fig 6 2 to start automatic production Themachinewillautomaticallybegintheproduction cycle PressF17 Fig 6 2 tost...

Page 27: ...6 3 anticlockwise and release it and press reset F11 Fig 6 2 ontheinterfacepanel Tostopthemachinewhenoperatingautomatically proceedasfollows Press the end of production button F4 Fig 6 2 All memorise...

Page 28: ...EANING AND MAINTENANCE 7 1 Cleaningandwashing 7 2 7 1 1 Recommendedproducts 7 2 7 2 Routinemaintenance 7 2 7 2 1 Beginningoftheseason 7 2 7 2 2 Everyday 7 3 7 2 3 Everyweek 7 3 7 2 4 End of season 7 3...

Page 29: ...ted in water Use in concentrations from 1 to 1 2 The recommended minimum contact time is 15 20 minutes g Rinse with water IWarning Do not use high pressure water jets 7 2 Routine maintenance 7 2 1 Beg...

Page 30: ...DWASHING points a b c d and e 7 2 2 Every day Lubricateseals materialrequired Vaselineoil Wash the pick up machine and the chocolate tank thoroughly at the end of production refer topoint7 1 CLEANINGA...

Page 31: ...bypass 9 12 9 8 10 Translation 9 14 18 9 11 Stickroller 9 20 9 12 Stick release 9 22 9 13 Stick pick up 9 24 9 14 Candy bar pick up 9 26 9 15 Cone release 9 28 9 16 Cone pick up 9 30 9 17 Wafer cup r...

Page 32: ...204 Frontsupport 2 6 12060205 Connectioncross piece 2 7 12060624 Adjustable ring nut 4 8 12000002 Foot 4 9 12060240 Spacershaft 6 10 12060242 Intermitt support 1 11 12060685 Chain guide spacer 12 12 1...

Page 33: ...DIN806BI 9 3 Tetra Pak Hoyer Fig 9 2 Structure 3 11 11 11 11 13 11 11 11 11 13 1 10 8 7 5 5 8 7 9 9 9 4 6 4 7 8 7 8 11 11 11 11 12 12 2 1 6 14 15 10 15 RETURN TO PM LAY OUT LIST...

Page 34: ...4 Motor 1 2 1700263 Reducer 1 3 336014190 Intermitter 1 4 120060242 Support 1 5 12060687 Connection 1 6 12060679 Connection 1 7 17000070 Support 2 8 120040051 Shoulder washer 1 9 12060209 Motor wheel...

Page 35: ...DIN806BI 9 5 Tetra Pak Hoyer Fig 9 3 Motor drive 6 7 12 8 11 11 9 9 7 8 10 2 1 5 4 4 3 RETURN TO PM LAY OUT LIST...

Page 36: ...2040058 Tightenerbase 2 2 12040057 Spring cap 2 3 12040056 Tightenerspring 2 4 12040059 Tightenerpiston 2 5 12040042 Support 2 6 12040053 Tightener body 2 7 12060210 Driven shaft 1 8 12040051 Shoulder...

Page 37: ...DIN806BI 9 7 Tetra Pak Hoyer Fig 9 4 Tightening pulley 9 9 7 1 6 4 3 2 5 1 6 4 3 2 5 10 10 8 8 RETURN TO PM LAY OUT LIST...

Page 38: ...15 Articulatedjointforcylinder 1 5 336005051 Bushing 2 6 17000064 Articulatedjoint 1 7 12060212 Lever 2 8 17000062 Articulatedjoint 2 9 17000063 Articulatedjoint 2 10 12060217 Hexagonal bar 2 11 12060...

Page 39: ...DIN806BI 9 9 Tetra Pak Hoyer Fig 9 5 Extraction 6 7 8 11 12 10 13 14 14 13 14 14 8 7 9 11 10 5 2 3 3 5 1 4 9 9 2 15 RETURN TO PM LAY OUT LIST...

Page 40: ...Tetra Pak Hoyer Opening of load grippers Fig 9 6 POS CODE DESCRIPTION QTY 1 17000008 Cylinder 2 2 12061144 Gripperopeningterminal 2 3 12061043 Cylinderblock 2 4 12061104 Expulsion rod 1 RETURN TO PM...

Page 41: ...DIN806BI 9 11 Tetra Pak Hoyer Fig 9 6 Opening of load grippers 4 1 1 2 2 3 3 RETURN TO PM LAY OUT LIST...

Page 42: ...Tetra Pak Hoyer Opening of release grippers Fig 9 7 POS CODE DESCRIPTION QTY 1 17000008 Cylinder 4 2 12061142 Extractionterminal 4 3 12061043 Cylinderblock 4 4 12061104 Expulsion rod 1 RETURN TO PM T...

Page 43: ...DIN806BI 9 13 Tetra Pak Hoyer Fig 9 7 Opening of release grippers 4 1 1 2 2 3 3 2 2 3 3 1 1 4 RETURN TO PM LAY OUT LIST...

Page 44: ...2 12060502 Guiding shaft 2 3 12060503 Drive block 4 4 12061146 Guiding shaft support 2 5 12060612 Pulleysupport 1 6 12060853 Serratedpulley 1 7 17000051 Reducer 1 8 17060007 Servomotor 1 9 Seeger ring...

Page 45: ...DIN806BI 9 15 Tetra Pak Hoyer Fig 9 8 Translation 4 4 1 5 6 2 2 9 3 9 3 11 4 4 10 11 10 9 10 10 9 9 3 9 3 11 10 11 10 9 10 10 9 7 8 12 RETURN TO PM LAY OUT LIST...

Page 46: ...a Pak Hoyer Translation Fig 9 9 POS CODE DESCRIPTION QTY 1 12060246 Translationsupport 1 2 326019162 Seeger 162 6 3 Bearing 4 4 12060248 Bearing support bushing 2 5 12060852 Serratedpulley 1 RETURN TO...

Page 47: ...DIN806BI 9 17 Tetra Pak Hoyer Fig 9 9 Translation 2 2 2 2 3 4 2 2 2 2 3 4 3 5 3 1 RETURN TO PM LAY OUT LIST...

Page 48: ...17060006 Servomotor 1 2 17060050 Reducer 1 3 17060361 Serratedpulley 1 4 17060359 Belt 1 5 17060243 Servomotorsupport 1 6 17060296 Fifth wheel 1 7 17060293 Base 1 8 17060297 Pin 1 9 17060304 Ballbeari...

Page 49: ...DIN806BI 9 19 Tetra Pak Hoyer Fig 9 10 Translation 4 3 2 1 5 11 9 10 9 8 7 6 RETURN TO PM LAY OUT LIST...

Page 50: ...DIN806BI 9 20 Tetra Pak Hoyer Stick roller Fig 9 11 POS CODE DESCRIPTION QTY 1 12060164 Rollerforsticks 1 2 12060166 Spring 9 3 12060165 Stick roller pin 9 RETURN TO PM TABLE LAY OUT...

Page 51: ...DIN806BI 9 21 Tetra Pak Hoyer Fig 9 11 Stick roller 3 2 3 2 3 2 3 2 1 3 2 2 RETURN TO PM LAY OUT LIST...

Page 52: ...ION QTY 1 12060239 Double finger 1 2 12060238 Singlefinger 1 3 Plug 4 4 E16826805 Serrated ring nut 2 5 C16826508 Piston 1 6 O ring 1 7 Seal 1 8 E16826507 Seal 1 9 Seal 1 10 E16826168 Seal 1 11 326019...

Page 53: ...DIN806BI 9 23 Tetra Pak Hoyer Fig 9 12 Stick release 12 3 4 4 5 6 7 8 9 10 11 3 3 3 2 1 RETURN TO PM LAY OUT LIST...

Page 54: ...ick up Fig 9 13 1 12060245 Supportforrotation 1 2 12060249 Pin on motor side 1 3 12060252 Pulley pin 1 4 12060247 Grippersupport 1 5 12060501 Pin for articulated joint of cylinder 2 6 17000008 Cylinde...

Page 55: ...DIN806BI 9 25 Tetra Pak Hoyer Fig 9 13 Stick pick up 4 3 2 7 6 7 6 5 5 1 RETURN TO PM LAY OUT LIST...

Page 56: ...per 2 2 E16827582 Finger on candy bar gripper 2 3 E16826803 4 4 E16827804 4 5 A16827426 1 6 E16826805 2 7 E16826806 2 8 C16826508 1 9 O ring 1 10 Seal 1 11 E16826507 Seal 1 12 Seal 1 13 E16826168 Seal...

Page 57: ...DIN806BI 9 27 Tetra Pak Hoyer Fig 9 14 Candy bar pick up 15 RETURN TO PM LAY OUT LIST...

Page 58: ...nder 9 2 541120391 Plate 9 3 541120390 Retainer 18 4 12060803 Gripper body 9 5 541400253 Fulcrumaxis 18 6 12060824 Controlpiston 9 7 541411254 Lever 18 8 12061001 Leftfinger 9 9 12061001 Rightfinger 9...

Page 59: ...DIN806BI 9 29 Tetra Pak Hoyer Fig 9 15 Cone release 1 2 3 4 5 5 6 7 9 7 8 3 10 11 12 12 12 12 12 12 12 12 12 RETURN TO PM LAY OUT LIST...

Page 60: ...DE DESCRIPTION QTY 1 12060801 Gripper holding plate 1 2 17000007 Cylinder 9 3 541120113 Gripper body 9 4 541120117 Fixed pin 18 5 12060824 Controlpiston 9 6 12060823 Spacer 9 7 12060841 Spacer 9 8 120...

Page 61: ...DIN806BI 9 31 Tetra Pak Hoyer Fig 9 16 Cone pick up 2 3 4 4 5 6 7 8 8 9 9 1 RETURN TO PM LAY OUT LIST...

Page 62: ...17000007 Cylinder 9 2 541120391 Plate 9 3 541120390 Retainer 18 4 12060803 Gripper body 9 5 541120253 Fulcrumaxis 18 6 12060824 Controlpiston 9 7 541120254 Lever 18 8 12061029 Leftfinger 9 9 12061028...

Page 63: ...DIN806BI 9 33 Tetra Pak Hoyer Fig 9 17 Wafer cup release 1 2 3 4 5 5 6 7 9 7 8 3 10 11 RETURN TO PM LAY OUT LIST...

Page 64: ...9 18 POS CODE DESCRIPTION QTY 1 12060023 Gripper holding plate 1 2 17000007 Cylinder 9 3 541120113 Gripper body 9 4 541120117 Fixed pin 18 5 12060824 Controlpiston 9 6 12060024 Spacer 9 7 551120011 J...

Page 65: ...DIN806BI 9 35 Tetra Pak Hoyer Fig 9 18 Wafer cup pick up 2 3 4 4 5 6 7 7 8 8 1 RETURN TO PM LAY OUT LIST...

Page 66: ...9 19 POS CODE DESCRIPTION QTY 1 12061004 Gripper holding plate 1 2 541400253 Fulcrumaxis 18 3 12060803 Gripper body 9 4 12061002 Controlpiston 9 5 541400257 Stop plate 9 6 17000007 Cylinder 9 7 541400...

Page 67: ...DIN806BI 9 37 Tetra Pak Hoyer Fig 9 19 Bricket pick up 6 8 6 7 6 8 3 2 5 4 9 1 RETURN TO PM LAY OUT LIST...

Page 68: ...frame 1 2 12061122 Lowervat 1 3 12061121 Supportforlowertank 2 4 12061126 Supportingframe 2 5 12061116 Leftleg 2 6 12061115 Rightleg 2 7 17000419 Wheel 4 8 12061070 Framespacer 2 9 12061119 Rearpanel...

Page 69: ...DIN806BI 9 39 Tetra Pak Hoyer Fig 9 20 Juice coating device 12 4 11 5 9 7 1 8 8 6 7 5 7 7 6 10 3 2 3 RETURN TO PM LAY OUT LIST...

Page 70: ...IN806BI 9 40 Tetra Pak Hoyer Juice coating device Fig 9 21 POS CODE DESCRIPTION QTY 1 12061125 Nitrogentankatentrance 1 2 12061123 Juicetank 1 3 12061124 Nitrogentankatexit 1 RETURN TO PM TABLE LAY OU...

Page 71: ...DIN806BI 9 41 Tetra Pak Hoyer Fig 9 21 Juice coating device 3 2 1 9 20 9 22 9 23 9 24 RETURN TO PM LAY OUT LIST...

Page 72: ...nkguide 2 5 12061069 Leverforraisingtanks 1 6 17000018 Support 2 7 12061114 Stationarytankguidewithcylindersupport 1 8 12061113 Stationarytankguide 1 9 12061111 Cylindersupport 1 10 Bushingdiam 16 18x...

Page 73: ...DIN806BI 9 43 Tetra Pak Hoyer Fig 9 22 Juice coating device 8 2 5 6 2 1 3 4 15 16 6 4 3 12 13 14 12 11 7 10 9 10 9 20 RETURN TO PM LAY OUT LIST...

Page 74: ...2 5 12061069 Leverforraisingtanks 1 6 17000018 Support 2 7 12061114 Stationarytankguidewithcylindersupport 1 8 12061113 Stationarytankguide 1 9 12061111 Cylindersupport 1 10 Bushingdiam 16 18x15 2 11...

Page 75: ...DIN806BI 9 45 Tetra Pak Hoyer Fig 9 23 Juice coating device 8 2 5 6 2 1 3 4 15 16 6 4 3 12 13 14 12 11 7 10 9 10 9 20 RETURN TO PM LAY OUT LIST...

Page 76: ...guide 2 5 12061069 Leverforraisingtanks 1 6 17000018 Support 2 7 12061114 Stationarytankguidewithcylindersupport 1 8 12061113 Stationarytankguide 1 9 12061111 Cylindersupport 1 10 Bushingdiam 16 18x15...

Page 77: ...DIN806BI 9 47 Tetra Pak Hoyer Fig 9 24 Juice coating device 2 5 6 2 1 3 4 15 16 6 4 3 9 14 9 20 7 11 12 10 12 10 RETURN TO PM LAY OUT LIST...

Page 78: ...TY 1 12060670 Maintank 1 2 12060815 Grillecover 1 3 12060808 Raisingrod 1 4 17000261 Support 2 5 12060812 Connectingrod 1 6 12060816 Pin 1 7 17000272 Articulatedjoint 1 8 17000271 Cylinder 1 9 1700026...

Page 79: ...DIN806BI 9 49 Tetra Pak Hoyer Fig 9 25 Chocolate tank 2 4 1 3 4 6 8 9 10 5 7 11 11 11 RETURN TO PM LAY OUT LIST...

Page 80: ...12060805 Bushing 2 3 12060806 Guide 2 4 12060804 Bushing 2 5 12060811 Coverguide 1 6 12060809 Archimedeanscrewcover 1 7 12060810 Archimedeanscrew 1 8 12060802 Archimedeanscrewdriveshaft 1 9 Key 1 10 3...

Page 81: ...DIN806BI 9 51 Tetra Pak Hoyer Fig 9 26 Chocolate tank 3 4 3 2 4 2 6 7 8 9 10 12 11 5 13 1 RETURN TO PM LAY OUT LIST...

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