TESTING 1.0204.LV Operating Instructions Manual Download Page 9

 
 
 
Laboratory mortar mixers 
Model 1.0204.LV

 

 

 

3.5  Dangers when handling the mortar mixer 

 
The mortar mixer is constructed in accordance with the latest technology and accepted 
technical rules. Nevertheless, danger to the user's life or that of third parties or damage 
to machine parts or other property may occur during its use. 
The mortar mixer must only be used 
 
 

 

for the intended purpose 

 

 

and in a technically faultless safe condition. 

 
Faults that could impair safety must be eliminated immediately. 
 
 

4. 

Basic information 

4.1  Intended use 

 
This description contains the required information for the intended use of the products 
they describe. It is intended for technically qualified personnel. The operator must define 
his 

staff’s area of responsibility precisely. 

Qualified personnel are persons who, based on their education, experience, and instruc-
tion  as  well  as  their  knowledge  of  relevant  standards,  provisions,  accident  prevention 
regulations and operating conditions have been authorized by those responsible for the 
safety of the machine to execute their respectively required activities and who can recog-
nize and prevent any possible dangers while doing so  
(definition for specialist personnel according to IEC 364). 
 
The requirements and limit values specified in these operating instructions and the safety 
instructions provided must be observed. Any other use is considered to be improper. If 
special  work  practices  or  conditions  are  required,  the  manufacturer's  consultation  and 
approval should be acquired. 
 
The manufacturer accepts no liability for damages caused as a result of a failure to ob-
serve these "safety and operating instructions". 
 
The mortar mixer is used exclusively for the mechanical mixing of mortars and cement 
paste for the production of test specimens according to different standards. 
 
Intended use includes the following applications: 
 
The requirements and limit values,  as well as the safety instructions provided in  these 
operating instructions, must be complied with in all cases. 
 

Note 

 

 

 

The mortar mixer is designed for operation in dry spaces. 

 

Summary of Contents for 1.0204.LV

Page 1: ...Laboratory mortar mixers Model 1 0204 LV 1 Operating instructions Laboratory mortar mixer Model 1 0204 LV...

Page 2: ...10 4 3 Information about the CE marking 11 4 4 Requirements imposed on the operator 11 4 5 General safety instructions 12 4 6 Protective clothing 14 4 7 Regular checks 14 5 Description of the mortar...

Page 3: ...ng and maintenance 26 13 1 Cleaning the mortar mixer 26 13 2 Maintenance of the mortar mixer 26 13 3 Checking and adjustment 26 13 4 Taking the mortar mixer out of operation 27 14 Disposal 27 14 Issue...

Page 4: ...Inserting and locking the mixing bowl 17 Figure 4 Inserting and tightening the stirrer 17 Figure 5 Removing contact protection 18 Figure 6 Height adjustment 19 Figure 7 Mixer with splash guard ring 2...

Page 5: ...dures that need to be performed with care to avoid damage to the device Danger This warning applies to all procedures that represent a risk for the operator if the process cannot be performed with car...

Page 6: ...delivery of spare parts or by sending a specialist technician or only by returning the device 1 2 Transport The mortar mixer is supplied in suitable cardboard packaging standing on a pallet The weigh...

Page 7: ...in the packaging After unpacking the device make sure that the mortar mixer has not been damaged in any obvious way during transport If in doubt do not plug in the device and contact your seller 1 4 T...

Page 8: ...en eliminated 3 2 Requirements for the operating personnel The mortar mixer may only be operated by suitably qualified specialist personnel who have been assigned and trained by the operator The minim...

Page 9: ...lations and operating conditions have been authorized by those responsible for the safety of the machine to execute their respectively required activities and who can recog nize and prevent any possib...

Page 10: ...d the attachments must be handed over with it The manufacturer assumes no liability for any damage caused resulting from an improper use of the device Subject to change without notice The manufacturer...

Page 11: ...4 Requirements imposed on the operator The person operating the equipment must ensure that they do not put themselves or anyone else at risk Only persons who have been instructed in the operation are...

Page 12: ...mme diately if it does not work properly and immediately notify the manufacturer or their authorized service personnel Do not place any wires or tools in the existing openings 4 5 General safety instr...

Page 13: ...tive equipment such as a dust mask or non slip safety shoes re duces the risk of injury Remove adjusting tools or wrenches before turning the mortar mixer on A tool or key that is in a rotating part o...

Page 14: ...mortar mixer must be checked for industrial safety at regular intervals There are national regulations for this which must be observed 5 Description of the mortar mixer 5 1 Mechanical structure The h...

Page 15: ...he safety module prevents the mortar mixer from being operated The motor cannot be powered up 3 Fixed protective cover The mixing bowl is covered in the mixing position by a fixed protective cover whi...

Page 16: ...lowered position Use your left hand to hold the mixer and firmly hold the cord ring of the mixer attachment with your right hand Turn the cord ring counterclockwise as far as it will go Now pull the s...

Page 17: ...the stirrer and clamp securely Insert stirrer laterally at an angle into the mixing bowl Turn the cord ring counterclockwise as far as it will go Position the stirrer under the holder so that the stu...

Page 18: ...ontact protection Reinsert the mixing bowl and stirrer The stirrer can now be turned by hand With the spacing template TESTING Art No 1 0203 07 the distance can be checked and adjusted as described in...

Page 19: ...h the spacing template By turning the adjusting screw in a clockwise direction the distance is reduced By turning the adjusting screw in a counterclockwise direction the distance is in creased Insert...

Page 20: ...ard ring for the mortar mixer The optional splash guard ring can be ordered using the catalog number 1 0204 TEN 07 Figure 7 Mixer with splash guard ring 8 1 Installing the splash guard ring To install...

Page 21: ...nation of the control unit If the mortar mixer is switched on and the mixing bowl is up the mortar mixer can be started at one of the two speeds Figure 10 Control panel The mortar mixer is stopped by...

Page 22: ...Now the cover can be removed Warning Attention the set speed should only be adjusted if a corresponding measuring device stroboscope is available to determine the rota tional speed Figure 11 Boards Th...

Page 23: ...ufacturer provides the statutory warranty Exceptions to this warranty are wear parts The manufacturer guarantees trouble free operation only if the guidelines in these oper ating instructions are obse...

Page 24: ...Laboratory mortar mixers Model 1 0204 LV 24 12 Connection plan Figure 12 Connection plan...

Page 25: ...Laboratory mortar mixers Model 1 0204 LV 25...

Page 26: ...s re sults in sustained damage to mechanical and or electrical or elec tronic components of the mortar mixer 13 2 Maintenance of the mortar mixer The mixer is virtually maintenance free The bevel gear...

Page 27: ...pull out the power plug Note In the event of a fault the mortar mixer must be disconnected from the power supply The IEC power connection has two safety fuses one for each speed These can be checked...

Page 28: ...ng instructions are intended only for the operator and his her personnel It contains specifications and instructions that may not be replicated distributed or communicated by other means Infringements...

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