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Termodinamik EKY 100, Installation And Usage Manual

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Termodinamik EKY 100 Installation And Usage Manual Download Page 26

MECHANICAL CONTROL PANEL:

23

FOR EKY MECHANICAL CONTROL PANEL:

ON/OFF switch: 

The switch which turns on and off the power supplied to the panel. 

FAN switch: 

The switch which turns on and off the power supplied to the FAN SPEED 

SETTING button.

FAN setting: 

The key which sets the fan air sent to the boiler for stronger burning. When 

turned clockwise, the fan speed and the amount of air increase

. 

TEMPERATURE setting: 

The thermostat setting key. When turned left and right, you can 

see the current thermostat value on the DIGITAL INDICATOR. The appliance shall display 
the boiler water temperature after a while when the button is steady.

 

DIGITAL INDICATOR: 

Shows the boiler water temperature and the thermostat degree set 

in figures. There are three small lights in the indicator: Fan, Circulation Pump and Fuel Out.

 

FAN:

 Shows that the fan is active and it operates.

CIRCULATION PUMP:

 Shows that the circulation pump is active and it operates.

FUEL OUT: 

When the temperature of the water in the boiler falls under 28°C, the appliance 

gives out NO FUEL warning. 

Reset:

 In case the setting thermostat does not work, when the temperature of the water in the 

boiler  reaches  95°C,  the  limit thermostat is  activated. This  thermostat is  called security 
thermostat as well. In case of the foregoing condition, remove the hexagon screw cap on the 
RESET button and press the red button in the middle. Only this way the boiler shall operate 
again. 

FAN ON

PUMP ON

NO FUEL

LIMIT THERMOSTAT

DIGITAL SCREEN

FAN ON-OFF

FAN SPEED BUTTON

TEMPERATURE SETTING BUTTON

H E A T I N G   S Y S T E M S

Summary of Contents for EKY 100

Page 1: ...EKY 125 1000 EKY SERIES SOLID FUEL HOT WATER BOILER WITH MANUAL LOADING INSTALLATION AND USAGE MANUAL Digital and mechanical control panel H E A T I N G S Y S T E M S ...

Page 2: ...fully before you start using the productandsaveittorefertointhefuture This manual will help you to operate your device safely and efficiently For thisreasonyoushouldpayattentiontothese Please read this instruction book carefully before you install and operate theproduct Followtheinstructionsandtherulesonsafeusage The instruction book may apply to other models as well the differences betweenthemode...

Page 3: ... 11 EKY 17 100 EKY 125 250 Installation Chart 12 EKY 125 1000 Installation Chart 14 EKY 125 1000 Expansion Connection Chart 15 Common Chimney 16 EKY Digital Control Panel 17 Error Codes and Solutions 20 EKY Digital Panel Electrical Connection Chart 22 EKY Mechanical Panel Electrical Connection Chart 125 250 24 EKY Mechanical Panel Electrical Connections Chart 250 1000 25 Use of the Boiler 26 Malfu...

Page 4: ...EKY 17 100 TECHNICAL SPECIFICATIONS 1 H E A T I N G S Y S T E M S D C G F E EKY 17 SIDE VIEW ...

Page 5: ...Boiler Input Output J Safety Input Output Fuel Loading Lid Dimensions mm L Boiler Filling Discharge EKY 17 EKY 17 20 183 255 300 420 450 470 560 190x390 820 1100 1225 130 49 Capacity Coal Kw Water Volume Operating Pressure Test Pressure We are reserved the right to make changes in dimensions and appearance ...

Page 6: ...EKY 125 250 TECHNICAL SPECIFICATIONS 3 H E A T I N G S Y S T E M S 338 mm 365 mm ...

Page 7: ... Pressure bar 930 950 1050 1000 1290 Weight kg Model EKY 125 EKY 150 EKY 175 EKY 200 EKY 250 790 790 790 790 942 A mm 1520 1680 1680 1840 1980 B mm 1735 1735 1650 1650 1760 C mm 1380 1220 1220 1060 1570 D mm 370 520 520 680 700 E mm 1520 1520 1605 1605 1630 K mm R1 1 2 R1 1 2 R 2 R 2 R 2 1 2 H Boiler Input Output R 3 4 R 3 4 R 3 4 R 3 4 R 3 4 L Boiler Filling Discharge ØM mm Flue Diameter 250 250 ...

Page 8: ...EKY 125 500 3 BAR TECHNICAL SPECIFICATIONS 5 H E A T I N G S Y S T E M S ...

Page 9: ...0 2875 1081 1378 1400 2272 2585 1081 1088 3457 1222 1960 A mm B mm C mm D mm G mm E mm F mm H mm 145 349 174 407 203 465 232 523 290 581 Model EKY 125 EKY 300 EKY 150 EKY 350 EKY 175 EKY 400 EKY 200 EKY 450 EKY 250 EKY 500 Capacity Coal Kw 2 1 2 2 1 2 2 1 2 2 1 2 3 3 3 4 4 4 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 2 2 2 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 3 4 5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 ...

Page 10: ...EKY 125 1000 5 BAR TECHNICAL SPECIFICATIONS CHART 7 H E A T I N G S Y S T E M S ...

Page 11: ...EKY 125 1000 5 BAR TECHNICAL SPECIFICATIONS CHART 8 We are reserved the right to make changes in dimensions and appearance H E A T I N G S Y S T E M S ...

Page 12: ...el out light on the panel indicator is on This is designed to prevent the fan from cooling more the shaft gasses in case the boiler fuel decreases When the shaft gas cools down condensationoccursintheshaft Suchcondensedwatercontainsacid 9 The boiler should be leveled and installed at least at a distance of 20 cm from ground in boiler roomsonadurablesurface Theboilerroomshould beregularlyventilated...

Page 13: ...ding without narrowing the diameter at the flue outlet and through pipes having minimum the same or larger diameter at the flue outlet and through pipes having minimum the same or larger diameteras theboilerflueoutlet For installation of the boiler warning points indicated in the user manual must be taken into consideration The supplier will not take any responsibility for wrong installationoftheb...

Page 14: ... L 750 L 857 L 1000 L 1125 L 1250 L 1375 L 1500 L 1625 L 1750 L 1875 L 2000 L 2250 L 2500 L 42 L 67 L 100 L 135 L 167 L 200 L 250 L 292 L 333 L 417 L 500 L 583 L 667 L 750 L 833 L 917 L 1000 L 1083 L 1167 L 1250 L 1333 L 1500 L 1667 L EXPANSION TANK VOLUMES SUITABLE FOR BOILER CAPACITIES The values given above are intended for nominal conditions The contractor company shall perform the precise eva...

Page 15: ... the Radiators B Output from the Radiators C Open Expansion Tank D Input to the Expansion Tank E Output from the Expansion Tank F Messenger Line G Radiators H Air Purge Valve I By Pass Line Valve J Main Valve Pump K Main Valve L Filling Valve C H A B E F I K J J L G G D PUMP ON OUTLET ...

Page 16: ... H E A T I N G S Y S T E M S A Input to the Radiators B Output from the Radiators C Open Expansion Tank D Input to the Expansion Tank E Output from the Expansion Tank F Messenger Line G Radiators H Air Purge Valve I By Pass Line Valve J Main Valve Pump K Main Valve L Filling Valve 13 ...

Page 17: ...RS B FROM RADIATORS C OPEN EXPANSION TANK D EXPANSION LINE E FROM EXPANSION TANK F MESSENGER LINE G RADIATORS H AIR PURGE VALVE I BY PASS LINE VALVE J MAIN PUMP VALVE K MAIN PUMP L FILLING VALVE M SECONDARY PUMP VALVE N SECONDARY PUMP O SAFETY VALVE Air Vent H E A T I N G S Y S T E M S ...

Page 18: ...iler has reached a specific pressure level This should be checked at times when water ispumpedtotheboilerfromthemainwatersupply EKY 17 1000 EXPANSION CONNECTION CHART POSTURE OF THE SHAFT ON THE ROOF 15 These are containers open to atmosphere and they should be installed a distance from the top of the pipe system for hot water systems or at a distance from the radiator level at the top For the man...

Page 19: ...lso allow using of other solid fuel boilers then it is possible to connect multiple boilers into a common fluesystem Insuch casestheconfigurationindicatedinthefigureshouldbeconsidered Another point to be observed is that the angle of the flue connection with horizontal axis of the second boiler to be connected should be less than the first one The second boiler s flue connection to main flue conne...

Page 20: ...raught see page16 The shaft should be periodically cleaned not allowing for the formation of tarry soot insidewhichmakesitimpossibletocleantheshaft Thefluepipe chimney mustn tbemountedwithlevelwhichpreventthedroughtofit Endof thechimneymustbe40cmhigherthantipoftheroof Chimney should be well insulated and heat losses should be reduced When the chimney cools down the draught also decreases and in th...

Page 21: ...OR It shows the fan speed levels The speed level increases from left to right in6ranges INDICATOR LED LIGHTS areshown withtheseledlights No fuelwarningisalsosignaledonthescreenof theappliance Used toturnon offtheappliance 5 FAN SET Fan is on Pump is on There is no fuel Fan Set Measured Boiler Temperature Boiler Temperature Set Room Thermostat is On Child safety Lock is On 1 2 3 4 5 18 H E A T I N ...

Page 22: ...TER key If you want to cancel the new valueandturnbacktothepreviousvalue press the buttonandcancelthenew value To enter the fan set values press the FAN SET button The fan speed set shall be active on the screen Set the desired value by using UP DOWN arrow keys Confirm the value you have entered with ENTER key If you want to cancel the new value and turn back to the previous value press the button...

Page 23: ...pressed as the thermostat blew LIMIT THERMOSTAT ERROR RESETTHELIMITTHERMOSTATerrorisdisplayedon thescreen The boiler needs to cool down for the solution of the limit thermostat problem When the temperature of the boiler decreases under 95C 10 degrees the limit thermostat recovers from the error yet its contactdo not changetheirpositions In order for the contactsto change their positions turn the l...

Page 24: ...listdisplayscreen RESETTHE ERROR LIST YES NO options shall be displayed on the screen Use theup anddown arrow keys toselect YES andpress ENTER The appliance always stores the period of operation of the PUMP and FAN engines on the boiler in its memory Additionally if the PUMP is on and the temperature is 45 degrees or more the HEATING time is continuously recorded in the memory Thus you can underst...

Page 25: ...PHASE BROWN 5 NEUTRAL BLUE 8 GROUND YELLOW GREEN FAN ENGINE 3 PHASE BROWN 4 NEUTRAL Blue 7 GROUND Yellow Green Heat sensor PTC 1K 1 Room thermostat contactinput NC Room thermostat Red Nr 6 Room thermostat Yellow Nr 9 GROUND Yellow Green MAIN FEED INPUT 220V Grounded cable NEUTRAL Blue PHASE Red Neutral Neutral Neutral Neutral Phase Limit Com Limit No PUMP FAN 95 DEGREE RESET THERMOSTAT ENGINE CABL...

Page 26: ...re and the thermostat degree set in figures There are three small lights in the indicator Fan Circulation Pump and Fuel Out FAN Shows thatthefanisactiveanditoperates CIRCULATION PUMP Shows thatthecirculationpumpisactiveanditoperates FUELOUT When the temperature of the water in the boiler falls under 28 C the appliance givesoutNO FUELwarning Reset In case the setting thermostat does not work when t...

Page 27: ... Fan Output grey grey FAN yellow green 3 x 1 mm PUMP CABLE yellow green blue brown LIMIT THERMOSTAT green blue green DIGITAL INDICATOR ROOM THERMOSTAT SENSOR ELECTRONIC CARD Fuse PUMP FAN Neutral Connector red blue blue brown 3 x 1 CABLE EKY ELECTRONIC PANEL ELECTRIC CHART H E A T I N G S Y S T E M S ...

Page 28: ...ue DIGITAL INDICATOR ROOM THERMOSTAT SENSOR EKY ELECTRONIC CARD 1 PUMP 2 FAN Neutral Connector Fuse 3x1 PUMP CABLE blue Black Blue Yellow green Yellow green Brown to nr 13 in yellow green panel to nr 11 in black panel to nr 12 in blue grey panel to nr 10 in brown panel 4x1 5 Cable H E A T I N G S Y S T E M S ...

Page 29: ...down the fan air ratefromthesettingbuttonon thepanelinordertopreventsoot 8 The circulation pumps should be checked whether they operate or not The circulation pump shall not automatically start working until the temperature reaches 37 C This parameter is set this way in order to prevent the water vapor from condensing and damaging theboilerby meansof heatingtheboileras soon as possible 9 The boile...

Page 30: ...any on the conditions of conversion and the procedure to be followed The lever located near the boiler which allows for the movement of the sieve allows for the ashes accumulated on the sieve to fall down Thus the contact of the air with fuel is minimizedandtheburningqualityincreases for EKY17 100 Prismaticboilers 27 Boilermustbeoperatedaccordingtotheoperationinstructions Inside of the boiler any ...

Page 31: ... and other acidic compounds ad these may cause corrosion and punctures in the boiler This may cause the formation of materials such as limestone and foaming whichshould beexperiencedattheminimum level It should be considered that waters with high level of hardness shall cause calcification The malfunctions and low performance due to calcification are not coveredinthewarranty The problems resulting...

Page 32: ...uld be added to the boiler after the ashes among the glows are let down with the help of fire rake This way the ashes preventingtheburningairshallberemovedfromthesieve For amoreefficientburning regularlycleantheash sieve Also Checkthewaterlevelintheboilerbeforeeachoperation The boiler should be operated as per the burning instructions and the flame in the burning chambershould becontrolledandfullb...

Page 33: ...ROOM HEATER INSTALLATION CHART RADIATOR INSTALLATION CHART FOR MULTIPLE STORY BUILDINGS 1 OPEN EXPANSION TANK 3 RADIATOR BOILER 2 3 BOILER 1 OPEN EXPANSION TANK RADIATOR 2 30 H E A T I N G S Y S T E M S ...

Page 34: ...he boiler water temperature might have reached the thermostat degree selected The boiler may have run out of fuel The limit thermostat might have increased Circulation pump is not working The system water temperature may be under 37 C The capacitor of the circulation pump may be broken Wait for the temperature to increase Contact the technical service Low calorie non quality fuel Improper fan sett...

Page 35: ......

Page 36: ...H E A T I N G S Y S T E M S ...

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