TEREXLIFT Agrilift 625 Operator'S Handbook Manual Download Page 101

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FAULTS AND TROUBLESHOOTING

Document 57.0003.4200 - 03/2005

Handler with telescopic boom

Agrilift 625 - Telelift 2506

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FAULTS AND TROUBLESHOOTING .............................................................. E-2

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Fault - Cause - Solution ................................................................................. E-2

Section

FAULTS AND

TROUBLESHOOTING

TABLE OF CONTENTS

Courtesy of Crane.Market

Summary of Contents for Agrilift 625

Page 1: ...m AGRILIFT 625 TELELIFT 2506 OPERATOR HANDBOOK Cod 57 0003 4200 Rev 4A 05 2007 CAUTION THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE MACHINE English Edition From s n 17106 to s n 18956 Courtesy of Crane Market ...

Page 2: ...Courtesy of Crane Market ...

Page 3: ...ny time and without undertaking to give prior notice therefore also this publication may be subject to modifications Some photos or drawings have been used to illustrate a specific function as a result they may not refer to the machine treated in this manual Copyright 2007 TEREXLIFT srl All rights reserved Produced by DEALER S OR ASSISTANCE CENTRE STAMP ZONA INDUSTRIALE I 06019 UMBERTIDE PG ITALIA...

Page 4: ...version A 7 C 17 Added pages TCE version 10 2004 D 22 D 23 G 1 G 4 G 5 G 6 G 7 G 8 Revised pages wiring diagram G 9 G 10 G 11 G 12 G 13 G 14 G 15 G 16 Added pages wiring diagram 10 2004 C 1 C 7 C 8 C 18 Revised pages disabling the overload warning system 4 03 2005 A 10 A 16 A 17 A 18 A 19 A 20 C 1 C 33 D 8 F 3 F 4 F 5 F 6 F 7 F 8 F 9 Revised pages towing hitch C 34 Added pages towing hitch 4A 05 2...

Page 5: ...ne parking machine storing Section D is addressed to the maintenance responsible and the servicemen The section describes the maintenance schedule and the relevant intervals Section E deals with the failure diagnostics Section F makes a list of the main interchangeable attachments that can be coupled to the machine dimensions weight application field and limits of use Section G contains tables and...

Page 6: ... of the hazard situation DANGER Draws the attention to situations that involve your own as well as the others safety and that can result in serious or lethal injury ELECTRICAL DANGER Draws the attention to situations that involve your own as well as the others safety and that can result in serious injury or lethal injury CAUTION Draws the attention either to situations that involve your own as wel...

Page 7: ...boom Agrilift 625 Telelift 2506 GENERAL INDEX GENERAL INFORMATION Sect A SAFETY Sect B OPERATING INSTRUCTIONS Sect C MAINTENANCE Sect D TROUBLESHOOTING Sect E OPTIONAL ATTACHMENTS Sect F TABLES AND DOCUMENTS ENCLOSED Sect G GENERAL INDEX Courtesy of Crane Market ...

Page 8: ...Document 57 0003 4200 03 2005 Page 4 Handler with telescopic boom Agrilift 625 Telelift 2506 Intentionally blank page Courtesy of Crane Market ...

Page 9: ... Identification plates of the main parts A 11 A 3 ALLOWED USE A 12 A 3 1 Allowed use A 12 A 3 2 Improper use A 12 A 3 3 Residual hazards A 12 A 3 4 Applicable standards A 13 A 3 5 Safety devices A 14 A 4 GENERAL DESCRIPTION A 16 A 4 1 List of the main components A 16 A 4 2 Description of the main components A 17 A 4 3 Optional accessories A 17 A 5 TECHNICAL DATA AND PERFORMANCE A 18 A 5 1 Main dim...

Page 10: ...ITION Conventionally the machine should be considered positioned as shown in the figure This convention is necessary to make any reference of this handbook to different machine parts front rear etc clear and unmistakable Any exception to this rule will always be specified RIGHT SIDE LEFT SIDE LOWER PART UPPER PART FRONT PART REAR PART Courtesy of Crane Market ...

Page 11: ...o in direzione Blocco sblocco attrezzi premere il pulsante ed azionare la leva in direzione per bloccare gli attrezzi in direzione per sbloccarli ATTENZIONE E vietato utilizzare la macchina e gli accessori senza prima aver letto e compreso le norme di utilizzo e di sicurezza contenute nel manuale di istruzioni Il mancato rispetto delle norme di utilizzo e di sicurezza puo causare pericolo grave al...

Page 12: ...ckground Use limits close to electric lines Meaning it defines the minimum distance to be kept when the machine is used close to aerial electric lines Location in the cab on the windscreen to the right of the driving place Description label on yellow background Do not open while engine is running Meaning do not open the engine bonnet when engine is running since this may result in serious injury d...

Page 13: ...cted by the operator when using the machine Location in the cab inside the quick guide fixed to the upright with a magnet In the TCE version the label is applied on the cab glass to the right of the driving seat IMPORTANT The load charts shown in these pages are supplied as mere example For the payload limits see the loadchartsreferringtothespecificmachinemodel 1 4 3 2 3340 1 0 0 1 2 3 4 5 6 5750 ...

Page 14: ...ns Meaning Warnstheoperatoroftheriskofburnswhenunscrewing theplugofthecompensationtankoftheheatexchanger Location on the heat exchanger Description labelwithwhitebackground Keep out of the working range of the machine Meaning when the machine is running entering the working range of the machine is prohibited Location one on the right side in the casing of the engine compartment one on the left sid...

Page 15: ...TY FOR DAMAGE OR INJURYCAUSEDBYMISUSEOFTHISEQUIPMENT BEFOREOPERATINGTHEMACHINEENSUREYOU HAVE READ AND UNDERSTOOD THE SAFETY GUIDELINES GIVEN IN THE MACHINE S MANUAL THE INSTRUCTIONS ARE DELIVERED WITH THE MACHINE ADDITIONAL COPIES MAY BE OBTAINED FROM YOUR DEALER OR DIRECTLY FROM TEREXLIFT WARNING DO NOT RAISE BOOM ON UNSTABLE OR SLOPING GROUND NEVER EXCEED MAXIMUM PERMITTED LOADS SEE LOAD CHARTS ...

Page 16: ...e common life But we consider useful to explain them once again Symbol Description IMPORTANT Spend the necessary time to become familiar with these symbols and to learn their meaning Hazard warning lights Windscreen wiper Windscreen washer Cab ventilation fan Fuel gauge Hydraulic oil temperature Position lights High beam Turn signals Parking brake Battery charge Attachment pushbutton Symbol Descri...

Page 17: ...4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 Front optional work light Road jobsite selector switch Lifting point Fuel plug Engine oil filler Engine oil dipstick Symbol Description Symbol Description Courtesy of Crane Market ...

Page 18: ... machines destined for foreign markets The identification plate Fig A9 contains the main identification data of the machine like model serial number and year of manufacture ROPS FOPS cab type approval plate Placed on the driving seat base in a well visible position when opening the cab door Fig A8 200 kg kg kg kg TEREXLIFT srl ZONA INDUSTRIALE 06019 UMBERTIDE PG ITALY Tel 075 941 811 Fax 075 941 5...

Page 19: ... NR DIESEL MOTOR NO DE SERIE MOTOR TERMICO Fig A 8 Fig A 9 Fig A10 da kg a kg kg OMOLOGAZIONE NUMERO DI IDENTIFICAZIONE DATI OMOLOGAZIONE STRADALE MASSA TOTALE AMMISSIBILE MASSA RIMORCHIABILE AMMISSIBILE MASSA NON FRENATA MASSA CON FRENATURA INDIPENDENTE MASSA CON FRENATURA AD INERZIA MASSA CON FRENATURA ASSISTITA COEFFICIENTE DI ASSORBIMENTO CORRETTO DEL MOTORE CARICO MAX ASSE ANTERIORE da kg a k...

Page 20: ...ructions of this manual and that in general may result in risks for both operators and bystanders DANGER We list below some of the most frequent and hazardous situations of improper use Carrying passengers on the machine Not strictly complying with the operation and maintenance instructions of this handbook Working beyond the handler working limits Working on unstable edges of ditches Driving cros...

Page 21: ...ks Fork arms Technical characteristics and testing ISO DIS 3287 Poweredindustrialtrucks Pictorialsigns Control symbols ISO 3449 1992 Earth movingmachinery Falling object protective structures Laboratory tests and performance requirements EN 13510 2002 Earth moving machinery Roll over protective structures Laboratory tests and performance requirements ISO 3776 1989 Tractors for agriculture Seat bel...

Page 22: ...re starting work again find and rectify the causes which compelled to an emergency stop then reset the button to neutral position pressing it down while turning clockwise Safety pushbutton on joystick dead man button Not present in the TCE version This button must be pressed and held down while executing a function with the control lever If the button is released the movement in progress will be b...

Page 23: ... Agrilift 625 Telelift 2506 Block valves fitted to all cylinders A Block valve on attachment coupling cylinder B Block valve on lifting cylinder C Block valve on balance cylinder D Block valve on boom extension cylinder E Block valve on attachment pitching cylinder Courtesy of Crane Market ...

Page 24: ...ing frame 3 2nd boom section 4 1st boom section 5 Engine hood 6 Driving cab according to ROPS FOPS provisions 7 Left rear view mirror 8 Beacon 9 Front axle 10 Chassis 11 Left front wheel mud guard 12 Left front wheel reduction gear 13 Access door 14 Left rear wheel reduction gear 15 Front towing hitch Agrilift 625 16 Rear towing hitch Agrilift 625 쐅 쐈 쐉 씈 씉 AGRILIFT 625 씊 씋 Courtesy of Crane Marke...

Page 25: ...ws the stability variation When the 6 th red LED comes on the machine movements are blocked except for the boom retraction under safe conditions Boom hydraulic circuit It consists of a gear pump connected to the thermal engine which through a special valve dispenses oil to the hydraulic drive and a distributor for the following functions boom lifting lowering telescopic boom extension retraction a...

Page 26: ...m 1800 D Cab width mm 860 E Track mm 1500 F Wheel base mm 2280 G Length to the front tyres mm 3310 H Length to the attachment holding plate mm 3720 I Ground clearance mm 360 Internal steering radius mm 1730 External steering radius mm 3400 A 5 2 RESTRICTIONS OF USE Angle of approach 90 Departure angle 70 Ambient temperature C 20 40 A 5 3 WEIGHT Weight in working order kg 4470 A 5 4 SPEED Travel sp...

Page 27: ...res Diesel 4 cylinders in line 4 strokes direct injection Bore x Stroke mm 94 x 112 Total displacement cc 3108 Power at 2600 rpm ISO 3046 IFN kW 46 5 A 5 8 ELECTRICAL SYSTEM Voltage V 12 Battery Ah 100 A 5 9 MACHINE SOUND LEVELS Guaranteed sound power level in accordance with the Directive 2000 14 CE dB Lwa 103 Measured sound pressure level in accordance with the Directive 98 37 CE dB Lpa A 5 10 V...

Page 28: ...er this time the machine must compulsorily be inspected and tested by the Manufacturer before being used again A 7 ITEMS SUPPLIED Following items are supplied together with the machine Description 625 2506 Spanner CH 19 for fork positioning Allen wrench CH 6 for fork positioning 12 V lamps spare A 7 1 LITERATURE SUPPLIED The machines comes with the following literature Machine operator s handbook ...

Page 29: ...TES OF THE PERSONNEL IN CHARGE B 2 B 2 1 Requisites of the machine operators B 2 B 2 2 Requisites of the servicemen B 3 B 2 3 Working clothes B 3 B 2 4 Personal protective equipment B 3 B 3 SAFETY PRECAUTIONS B 4 B 3 1 Job site B 4 B 3 2 Getting ready to work B 5 B 3 3 During work or maintenance B 5 B 4 SAFETY DEVICES B 7 B 5 LOAD LIMITING SYSTEM B 7 Courtesy of Crane Market ...

Page 30: ...er to ask For this purpose contactTEREXLIFT theassistanceservice is at your disposal Addresses phone and fax numbers are given in the cover and in the title page of this manual B 2 REQUISITES OF THE PERSONNEL IN CHARGE B 2 1 REQUISITES OF THE MACHINE OPERATORS The operators who use the machine regularly or occasionally i e for transport reasons shall have the following prerequisites health before ...

Page 31: ...nd warning plates They shall be skilled and trained about the machine functioning IMPORTANT From a technical point of view the ordinary maintenance of the machine is not a complex intervention and can be carried out by the machine operator too provided he has a basic knowledge of mechanics B 2 3 WORKING CLOTHES During work but especially when maintaining or repairing the machine operators must wea...

Page 32: ...could hinder the machine movements and represent a danger for personnel CAUTION Make sure the machine wheels and stabilisers rests on a firm ground to prevent hazardous unstable conditions If the ground is not firm enough position some supporting planks under the stabilisers or the wheels These plates must grant a specific pressure of 1 2 to 1 5 kg cm2 500x500mm plates are sufficient DANGER Do not...

Page 33: ...s pay the greatest attention Do not walk or stop under raised loads or machine parts supported by hydraulic cylinders or ropes only Keep the machine handholds and access steps always clean from oil grease or dirt to prevent falls or slips When entering leaving the cab or other raised parts always face the machine never turn the back When carrying out operations at hazardous heights over 1 5 meters...

Page 34: ... Absolutely avoid to use tools in bad conditions or in an improper way i e pliers instead of adjustable wrenches etc Before carrying out operations on hydraulic lines under pressure or disconnecting hydraulic components ensure the relevant line has been previously depressurised and does not contain any hot fluid DANGER Any intervention on the hydraulic circuit must be carried out by authorised per...

Page 35: ...ven by the foreman Never distract the operator during working phases or crucial manoeuvres Do not call an operator suddenly if unnecessary Do not frighten an operator or throw objects by no means After work never leave the machine under potentially dangerous conditions B 4 SAFETY DEVICES DANGER Several safety devices have been fitted to the machine They must never be tampered with or removed see c...

Page 36: ...Page B 8 SAFETY Document 57 0003 4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 Intentionally blank page Courtesy of Crane Market ...

Page 37: ...ng the boom C 19 C 3 4 4 Pitching the attachment holding frame forward back C 20 C 3 4 5 Extending retracting the boom C 21 C 3 4 6 Quick coupling the attachments C 22 Section C OPERATING INSTRUCTIONS TABLE OF CONTENTS C 4 SETUP C 23 C 4 1 Before starting the engine C 23 C 4 1 1 Checks at the machine start up C 23 C 4 2 Starting the engine C 23 C 4 3 Jump starting the engine C 24 C 4 4 Low tempera...

Page 38: ...safety and the machine integrity It is necessary to learn how to use and foresee the machine reactions Learn how to operate the machine controls in a safe and open place without obstacles and anybody standing around Do not ram the controls Operate them slowly to understand their effect on the machine C 1 BEFORE ENTERING THE MACHINE Checks and cleaning Clean glasses lights and rear view mirrors Che...

Page 39: ... outside Insert the key and release lock 1 Press the pushbutton and open the door Door closing from inside Pull the door with force it locks automatically Door opening from inside Lift lever 2 and release the lock to open the door completely Rotate handle 3 to open the upper section of the door and lock it against the special catch To unlock the door latched in open position Press button 4 to unlo...

Page 40: ...n emergency the operator can use he front or the rear window as safety exit ways The rear window has handles for partially opening the glass Such handles are locked in position by some wing nuts 5 which if driven out allow opening the glass completely The front window has two handles 6 which if turned enable the operator to pass through Courtesy of Crane Market ...

Page 41: ... Rotate clockwise anticlockwise to increase reduce the seat springing To reverse this control pull out and rotate the lever knob by 180 Height adjustment Turn knob 3 clockwise to lift the seat turn it counter clockwise to lower the seat In some seats height can be adjusted to three different positions Lift the seat until you hear the click signalling that the seat is locked in position To lower th...

Page 42: ...ndscreen and allows checking the area behind the machine on the left hand side To adjust its position manually rotate the joint it is fitted with C 2 4 ADJUSTING THE STEERING COLUMN Both steering column and dashboard can be set to a different angle For this purpose Loosen lever 1 and adjust as required then re tighten lever 1 DANGER Before driving the machine ensure the steering wheel is perfectly...

Page 43: ...hts switch 11 Steering selection switch 12 Road light switch 13 Gas pedal 14 Overload warning system display 15 Fresh air flap 16 Emergency stop button 17 Pushbutton enabling the attachment coupling release 18 Control lever 19 Negative brake on off switch 20 Road Jobsite switch 21 Cab heater cock 22 Optional attachment switch with built in green lamp if any 23 Air conditioning fan switch 24 Storag...

Page 44: ...4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 40 80 120 C 0 1 2 3 4 5 6 7 80 120 C 40 F R N 10 8 6 0 4 2 2 4 6 8 10 C A 10 1 2 17 11 12 13 6 15 16 19 20 21 18 23 22 24 25 26 27 7 9 8 3 4 5 14 1 28 29 30 Courtesy of Crane Market ...

Page 45: ...rting Board controls and instruments are on The warning light 28 signalling the glow plugs preheating comes on Wait until the light goes off before starting the engine Engine starting when released key springs back to pos automatically C 3 2 2 Forward reverse gear selector switch Three position switch with lock in neutral position N Neutral position no gear engaged F Shift lever to pos F to select...

Page 46: ...urn signals function Set lever to pos to indicate a turn leftwards or to pos to indicate a turn rightwards 12 Road lights switch Three position switch placed on the dashboard on the right hand side over the ignition switch Pushbutton in pos 1 Lever in position or Lights OFF Pushbutton in pos 2 the warning light 61 comes on Lever in position or Position lights ON Pushbutton in pos 3 Lever in positi...

Page 47: ...d pressing the pushbutton switch 19 unlocks the parking brake To stop the handler without shutting down the engine press the pushbutton switch 19 to engage the parking brake and push it once again to disengage the brake Every pressure of the pushbutton switches the warning light on and off When the red warning light is on the parking brake is engaged CAUTION Never use the parking brake to slow dow...

Page 48: ... the selection of the steering mode 1 Crab steering 0 Two wheel steering 2 Four wheel steering C 3 2 8 Road Jobsite switch 20 Selection button Button with two stable positions 1 Press to select the road setting The high speed can be engaged the boom control is disabled and only the two wheel steering is enabled The built in button light switches on 2 Press the button again to select the work setti...

Page 49: ...iliary lines 10 Hazard warning lights switch Fitted with on off position it switches on the turn signals simultaneously 12 Road lights switch This switch is located above the ignition switch and is used in conjunction with lever 5 see C 3 2 3 23 Air conditioning fan switch Three position switch 0 OFF 1 Low speed 2 High speed 21 Cab heater control cock To the right of the driving seat Rotate clockw...

Page 50: ...w charge by the alternator 65 Indicator light low engine oil pressure It lights when the engine oil pressure is too low 66 Indicator light parking brake engaged When ON this light indicates that the parking brake is engaged 67 Indicator light negative brake accumulator This light indicates that the accumulator of the negative brake is getting discharged 68 Indicator light turn signals Green indica...

Page 51: ...ion until the movement is completed If the button is not pressed down the lever though operated does not perform any function IMPORTANT In the TCE version the intentional control pushbutton is not installed For the functions of the control lever in the TCE version please refer to par C 3 4 1 1 IMPORTANT Seize the control lever correctly and move it gently The motion speed of the actuators depends ...

Page 52: ...ry out the following motions Boom lowering lifting shift the control lever to or Attachment back forward tilting shift the control lever to or Boom extraction retraction press button and shift the control lever to or Attachment coupling release press button together with the dashboard enabling button 17 and shift the lever to or DANGER When pressing the intentional control button and the lever is ...

Page 53: ... or to position to retract it Attachment forward back tilting Press button and shift the lever to position to tilt the frame forward or to position to tilt it back Attachment coupling release Press button together with the dashboard ena bling button 17 and shift the lever to position to unlock the attachment or to position to lock the attachment DANGER Before operating the boom make sure that no p...

Page 54: ... Before restarting the machine it is necessary to reset the pushbutton by rotating clockwise CAUTION Before restarting the machine find and rectify the faults that caused the emergency 21 C 3 4 2 1 Disabling the load limiting system The key switch 30 lets you disable the load limiter DANGER WORKING WITH THE LOAD LIMITER CUT OUT CAN RESULT IN A MACHINE OVERTURNING AND IN SERIOUS INJURY USE THIS OPT...

Page 55: ...perating the boom make sure that nobody is within the working range of the machine To lift or lower the boom Set the control lever to central position and press button Smoothly shift the lever to position to lift the boom or to position to lower it IMPORTANT For the functions of the control lever in the TCE version please refer to par C 3 4 1 1 Courtesy of Crane Market ...

Page 56: ...Before operating the boom make sure that nobody is within the working range of the machine Set the control lever to central position and press button Smoothly shift the lever to position to tilt the frame forward or to position to tilt it back IMPORTANT For the functions of the control lever in the TCE version please refer to par C 3 4 1 1 Courtesy of Crane Market ...

Page 57: ...the boom make sure that nobody is within the working range of the machine To extend or retract the telescopic elements of the boom Set the control lever to central position and press button Press button and shift the lever to position to extend the boom or to position to retract it IMPORTANT For the functions of the control lever in the TCE version please refer to par C 3 4 1 1 Courtesy of Crane M...

Page 58: ...ithin the working range of the machine To lock the attachments Shift the control lever to central position and press button Press button together with the dashboard enabling button 17 and shift the lever to position to unlock the attachment or to position to lock the attachment IMPORTANT For the functions of the control lever in the TCE version please refer to par C 3 4 1 1 0 1 2 3 4 F R N 17 Cour...

Page 59: ...lt it enters the safety mode automatically blocking any dangerous manoeuvres and an error message starts flashing on the display For any further information refer to chap C 5 2 Also check the efficiency of the safety devices as described in chap D 3 15 namely overload warning system joystickpushbutton notpresentintheTCEversion seat micro switch only in the TCE version parking brake proximity switc...

Page 60: ...l and engage the parking brake Ensure the machine battery A is connected to the frame earth the terminals are well tightened and the electrolyte level is regular Connect the two batteries as shown in the figure Connect first the positive terminals of the two batteries then the negative terminal of the booster supply B to the machine frame earth If the booster supply is installed on a second vehicl...

Page 61: ...ore putting a gear this allows for a gradual warm up of the engine oil and a better lubrication Incaseofenginejump starting removethebooster ables see chapter C 4 3 C 4 5 DISCONNECTING THE BATTERY Duringmaintenanceorrepairworks andwhilewelding turn off the battery main switch located behind the rear right wheel compartment C 4 6 STARTING THE MACHINE When the engine reaches the running temperature ...

Page 62: ...hold to the handholds to prevent falls or slips DANGER Always engage the parking brake after stopping themachinetopreventpossibleaccidentalmotions of the vehicle C 5 USING THE HANDLER This chapter describes some techniques and provides instructions for a safe use of the machine fitted with standard forks Before using different attachments thoroughly read the chapter Optional attachments CAUTION Be...

Page 63: ... conditions To operate under safe conditions always refer to these charts CAUTION The load charts illustrated in this manual are given only as a mere example To define the payload limits refer to the load charts applied within the cab of your machine CAUTION The load charts applied on the cab windscreen refer to a stationary machine standing on a solid and level ground Raise the load some centimet...

Page 64: ...uns a self test before displaying digit 0 to warn that the system is activated During operation the led bar 3 lights up gradually depending on the variation of stability Green LED s during normal operation when the percentage of overturning moment is between 0 and 89 these LED s are ON The machine is stable Yellow LED s they light up when the machine tends to overturn and the percentage of overtur...

Page 65: ... abrupt operation of the levers during the load handling If during work several indicators light up operate the levers more smoothly C 5 2 3 Alarm codes and resetting The limiter has diagnostic facilities to aid in the identification of failures of the transducers breakages of the cables or defects of the electronic system When a failure is signalled the limiter enters the safety mode blocking any...

Page 66: ...re of gravity of the load must always be halfway between the forks Ensure you exactly know the weight of the load before handling it When extending the boom do not exceed the payload limit Refer to the payload limits given in the load chart applied on the cab windscreen or in the quick user s guide Space the forks as wide as possible to suit the load being handled In the case of floating forks Loo...

Page 67: ...rload warning system LEDs are in limits Transfer phase Do not start or brake abruptly Drive to the unloading point cautiously and keep the load 20 30 cm from the ground Suit the machine speed to the ground conditions to avoid dangerous jumps side skids of the vehicle and possible load falls When driving on slopes or ramps hold the load uphill DANGER Do not drive on slopes sideways this wrong manoe...

Page 68: ...ng pipes of the attachments to couplings A Rest the attachment flat on the ground Pitch the attachment holding frame forward and lower the boom to release the attachment upper lock Move back with the machine or with the boom and drive to the new attachment to be coupled Hold the frame pitched forward and hook the upper lock of the new attachment Retract and raise the attachment some centimetres It...

Page 69: ...s B This hitch can tow 2 or 4 axle trailers with a maximum weight of 4000 kg Additionally it can be used for towing two wheel carts with a maximum weight of 1500 kg CAUTION Do not tow too heavy trailers or loads The load on the drawbar must never be higher than 500 kg Avoid abrupt starts due to the high risks of rearing For your safety do not tow trailers without an independent braking system Befo...

Page 70: ...engine and use the hydraulic drive and the braking system Raise the front wheels of the machine and remove the Cardan shaft of the transmission ATTENTION In the Agrilift 625 version there is a front towing hitch to be used to two the disabled machine C 6 1 1 Unlocking the negative brake To unlock the negative brake of a faulty machine proceed as follows Loosen the two opposite screws located on th...

Page 71: ...icated in the Registration Card Lock the boom sections the lifting cylinder and the attachment rotation cylinder see photo Cover the teeth of the conventional forks with the special guard or withdraw the floating forks Retract boom and attachment to transfer position Make sure that lights horn and turn signals are in working order Start the machine the beacon will switch on automatically Select th...

Page 72: ...C 6 4 TRANSPORTING THE MACHINE ON OTHER VEHICLES To transport the machine on another vehicle follow the steps below Put chocks at the machine wheels Ensure ramps are correctly positioned Retract the boom to transfer position Carefully drive the machine onto the transporting vehicle Put the parking brake and rest the attachment flat on the vehicle platform Ensure the overall dimensions do not excee...

Page 73: ...lls and protection casings Carefully dry all machine parts by blowing some compressed air Lubricate the machine thoroughly Do a walk around inspection and replace any worn or damaged part Re paint any worn or damaged part Remove the battery smear its terminals with vaseline and store it in a dry place Battery can be used for other purposes Otherwise periodically check its charge level Refuel the t...

Page 74: ...INE DISPOSAL PROTECT THE ENVIRONMENT At the end of the machine life call in a specialised firm to dispose of it in compliance with the local or national regulations C 6 7 1 BATTERY DISPOSAL PROTECT THE ENVIRONMENT Used lead acid batteries cannot be disposed of as normal industrial solid wastes Because of the presence of harmful substances they must be collected eliminatedand orrecycledinaccordance...

Page 75: ...nisters on the intake line D 13 D 3 10 1 Transmission oil filter D 13 D 3 10 2 Auxiliary circuits oil filter D 14 D 3 11 Oil level in the differential gears and the rducer D 15 D 3 11 1 Front and rear differential gears D 15 D 3 11 2 Reducer D 15 D 3 12 Oil level in the front rear wheel reduction gears D 16 D 3 13 Shafting alignment D 17 D 3 14 Adjusting the sliding pads of the boom sections D 18 ...

Page 76: ...fer to the specific Operator handbook supplied with the machine D 1 LUBRICANTS HEALTH AND SAFETY PRECAUTIONS Health A prolonged skin contact with oil can cause irritation Use rubber gloves and protective goggles After handling oil carefully wash your hands with soap and water Storage Always keep lubricants in a closed place out of the children s reach Never store lubricants on the open air and wit...

Page 77: ...ficiency of the fork balancing system 12 Makesurethesafetydevicesinstalledareinefficient working order see procedure in chap D 3 15 Every 50 working hours or weekly Jobs to be done in addition to those above 1 Check the tension of the alternator belt 2 Check the tyre inflation 3 Check the tightening of the wheel nuts 4 Check the tightening of the Cardan shaft screws Every 250 working hours or mont...

Page 78: ...hefrontandreardifferentialunits and in the power divider 2 Change the oil in the four wheel reduction gears 3 Change the hydraulic oil D 2 1 OIL CHANGE SCHEDULE Job operating service Oil type hours interval Oil level check 10 daily SHELL RIMULA 15W 40 First change 50 Subsequent changes 250 monthly Oil level check 250 monthly FUCHS TITAN GEAR LS 85 W 90 First change API GL 5 LS GL 5 Subsequent chan...

Page 79: ...dual binding of the handwheel CAUTION Before any operation on hydraulic lines or components make sure there is no residual pressure Forthispurpose stoptheengine engage the parking brake and operate the control levers of the distributors in both working directions alternately to depressurise the hydraulic circuit ATTENTION High pressure lines must be replaced by qualified personnel only Any foreign...

Page 80: ...on cup Battery To get access to the engine compartment Shut the engine down and put the parking brake Unlock the bonnet lock Lift the bonnet using the special handle until it latches in the gas spring To close the bonnet press on the green locking device on the gas spring and lower the bonnet DANGER Takeallprecautionswhenapproaching the engine compartment Some parts of the engine may be very hot A...

Page 81: ...aser from the telescopes before smearing them with new grease Regularly grease the machine to grant it efficient conditions and a long life By means of a pump inject grease into the special greasers As the fresh grease comes out stop the operation The greasing points are shown in the following figures thesymbol representsthepointstobegreased by a pump the symbol represents the points to be greased...

Page 82: ...replaced check the nut torque of the wheels every 2 hours until they stay correct ATTENTION Always use tyres having the dimensions indicated in the vehicle registration card For the tyre inflation or substitution please refer to the table below SERVICE INTERVAL Running in _________ Within the first 10 hours Ordinary __________________ Every 250 hours AGRILIFT 625 TELELIFT 2506 Dimensions 12 16 5 L...

Page 83: ... brake circuit To bleed the circuit of the service brake Make sure that the oil is level within the feeding tank Step on the brake pedal repeatedly Slowly unscrew valve and re close it as soon as oil mixed with air bubbles comes out Repeat the operation until bubble free oil comes out Bleed from both sides of the machine To bleed the circuit of the negative parking brake Press the parking brake bu...

Page 84: ... bowl Clean the cartridge by beating it some times on the ground paying attention not to damage the filtering element Do not dry clean the filtering element Check for cracks in the filtering element by introducing a lamp inside Smear the seal with grease then refit the element Tighten wingnut C close cover B and tighten with wingnut A ATTENTION As soon as the warning lamp on the cab dashboard swit...

Page 85: ...Cleaning and changing the cartridge Shut the engine down and engage the parking brake Pull out the filter A located to the left of the driving place Clean the filter bowl Do not dry clean the filtering cartridge ATTENTION Do not at any times dry clean the filters Use some water and or solvent D 3 8 ENGINE COOLING CIRCUIT The cooling radiator is lubricated with the engine oil and does not need any ...

Page 86: ... the hydraulic circuit 3 Place a container of suitable size under the drain plug placed in the lower part of the reservoir and collect any oil leaks 4 Remove the drain plug and allow oil to flow out into the container 5 Remove the inspection cover of tank 6 Carefully wash the tank with Diesel oil and blow a jet of compressed air 7 Refit the drain plug and the inspection cover 8 Add new oil by maki...

Page 87: ...draulic oil filter element on the suction line proceed as follows 1 Stop the machine on a level ground and engage the parking brake 2 Place a container of suitable size under the filter to collect any oil leaks then close cock 3 Remove the filtering element using a wrench 4 Change the filtering element then before fitting a new one thoroughly clean and grease both seat and gasket 5 Hand tighten an...

Page 88: ...ows 1 Stop the machine on a level ground and engage the parking brake 2 Remove the inspection hatch and unscrew the oil filter fitted inside the tank 3 Check the tank is clean then fit a new filtering element and refit the inspection hatch 4 Check the oil level within the tank Add new oil if necessary SERVICE INTERVAL Running in ____________________________ None Ordinary __________________ Every 5...

Page 89: ...ug Add new oil through plug until it is level with the hole Refit and tighten level filler plug D 3 11 2 Reducer To check the oil level in the reducer Stop the machine on a level ground and engage the parking brake Loosen level plug and check if oil is level with the hole If necessary add new oil through the hole of the level plug until it comes out Refit and tighten plug For the oil change Place ...

Page 90: ... oil change Stop the machine and ensure the plug is oriented along the vertical axis Placeacontainerofsuitablesizeunderthereduction gear plug Unscrewplug anddrainanyoilfromthereduction gear Rotate the wheel by 90 until the plug finds again on the horizontal axis Add new oil through hole Refit and tighten plug SERVICE INTERVAL Running in _________ Within the first 10 hours Ordinary ________________...

Page 91: ...w 1 Move to a solid and level ground 2 Setthesteeringselectionswitch11to four wheel steer pos 2 3 Rotate the steering up to its stop either to the right or to the left 4 Set the steering selection switch to two wheel steer pos 0 5 Rotate the steering up to its stop turn in the same direction as above 6 Reset the steering selection switch to four wheel steer pos 2 7 Rotate the steering to the side ...

Page 92: ... shims If the residual thickness of the pad is insufficient or near the maximum wearing limit renew the pad Tighten the screws fixing the pads at the recommended torque see below Use a dynamometric wrench Tightening torques of the pad screws in relation to the screw diameter Screws M10 Nm 30 Screws M14 Nm 50 Tighteningtorqueshigherthanthoserecommended can cause the break of the pad or of the locki...

Page 93: ... pressure of the pushbutton shall cause the movement to stop and the engine to shut down Should that not be the case contact TEREXLIFT Technical Service Checking the joystick pushbutton not present in the TCE version at every use To check if the pushbutton on the control lever is in efficient working order it will be enough to attempt to operate the lever without pressing this button In this condi...

Page 94: ...e centimetres Loosen the oil hoses to the cylinder of which you are checking the valve with caution During the check the oil will flow out of the hoses and the load shall remain blocked in position Should that not be the case the valve must be replaced Contact TEREXLIFT Technical Service DANGER Wear safety glasses Wear safety gloves Wear safety shoes Wear suitable working clothes Use guards agains...

Page 95: ...store it in a dry place when the machine is not used for a long time DANGER Battery electrolyte contains sulphuric acid It can burn you if it touches your skin and eyes Always wear goggles and protective gloves and handle the battery with caution to prevent spillage Keepmetalobjects watchstraps rings necklaces clear of the battery leads since they can short the terminals and burn you Before discon...

Page 96: ...ning lamp 10 F10 Horn 15 F11 Windscreen washer kit 10 F12 Optional F13 Optional F14 Optional F15 Preheating control unit power supply 5 F16 Power supply hydraulic stop fuel gauge hourmeter warning lamps indicator engine oil cooling temperature indicator engine oil temperature indicator K04 relay pickup air filter warning light preheating warning light road safety switch 5 F17 Power supply hazard w...

Page 97: ...ey can damage the electric system seriously If the fuse blows after a short time look for the fault source by checking the electric system Always keep some spare fuses for an emergency Never try to repair or short blown fuses Make sure the contacts of fuses and fuse sockets ensure a good electric connection and are not oxidised Engine compartment fuses and relays F31 Ref Circuit Amp F30 Preheating...

Page 98: ... lights OPTIONAL 12 V H3 55 W Dashboard indicators and cab lighting 12 V W 2x4 6d 1 2 W Interior lamp 12 V SV 8 5 8 5 W License plate lights 12 V BA 15s 5 W Back up lamps 12 V BA 15s 21W CAUTION When switched on lamps get hot Before touching a lamp with your fingers let it cool down IMPORTANT Never touch the bulb of halogen lamps mount type H3 with your fingers this may damage the lamp use of a cl...

Page 99: ...NS D 5 2 1 Engine oil Use the oil recommended by the Diesel engine Manufacturer see the relevant handbook delivered with the machine At the delivery the machine is refilled with SHELL RIMULA 15W 40 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with following lubricants Use Product Definition Power divider Differential gears Reduction gears FUCHS TITAN GEAR LS 85 W 90 ...

Page 100: ...esel fuel or oil diesel fuel or oil diesel fuel mixtures The composition of the latter can vary in relation to the ambient temperature up to max 80 oil D 5 2 4 Grease For the machine greasing use ATTENTION Avoid mixing greases of different type or features and do not use greases of lower quality When greasing by pump When greasing by brush For the telescopic boom sliding blocks L i t h i u m b a s...

Page 101: ...NG Document 57 0003 4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 E 1 FAULTS AND TROUBLESHOOTING E 2 E 1 1 Fault Cause Solution E 2 Section E FAULTS AND TROUBLESHOOTING TABLE OF CONTENTS Courtesy of Crane Market ...

Page 102: ...ING THE JOBSITE FUNCTION The 50A fuse F31 supplying power to the dashboard is blown engine compartment Battery disconnected Battery down Battery cut out switch OFF Parking brake not engaged Battery down Battery cut out switch OFF Fuse F15 blown No fuel Diesel fuel filter clogged Diesel fuel hose empty fuel used up Solenoid valve engine stop Speed selector switch in neutral Parking brake engaged Fu...

Page 103: ... the machine is used for short periods since the hydraulic oil cannot warm up over 40 50 C Fuse blown Fuse blown ROAD JOBSITE switch set to ROAD Emergency button ON Outriggers limit switches inefficient Low stability Check that the connectors are correctly plugged in the actuator Check that the connectors are correctly plugged in the actuator Replace fuses F2 and or F24 Reset the button Check and ...

Page 104: ...ll is fixed correctly Check the connecting cable or the connectors is are not shorted If the error message is still shown address to the TEREXLIFT service centre and let the load cell be checked Check the wiring between control panel and load cell Check that the load cell is fixed correctly Check the connecting cable or the connectors is are not shorted If the error message is still shown address ...

Page 105: ...s to the TEREXLIFT service centre An input is not read Check the wiring the power cord and the connector of the DLE unit If the error message is still shown address to the TEREXLIFT service centre Stop and restart the machine If the error message is still shown address to the TEREXLIFT service centre ATTENTION In case of faults not listed in this chapter address to the TEREXLIFT Technical Assistan...

Page 106: ...Page E 6 FAULTS AND TROUBLESHOOTING Document 57 0003 4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 NOTES Courtesy of Crane Market ...

Page 107: ...om Agrilift 625 Telelift 2506 F 1 1 Shovel F 3 F 1 2 Cereal shovel F 4 F 1 3 Fixed hook on plate F 5 F 1 4 Mixing bucket F 6 F 1 5 Extension jib F 7 F 1 6 Forks with hydraulic side shift F 8 F 1 7 Fork with jaw F 9 Section F OPTIONAL ATTACHMENTS TABLE OF CONTENTS Courtesy of Crane Market ...

Page 108: ...nd especially the extension jib can change the centre of gravity of the machine Before handling a load check its weight and compare it with the values on the load charts The weight of the used attachment must always be deducted from the rated payload Procedure to connect hydraulic lines Couplethenewattachmentandlockithydraulically Disconnect the quick couplings of the attachment locking cylinder a...

Page 109: ...n section B SAFETY Operation ATTENTION When using a shovel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate Maintenance Visually check the shovel for damage before using it Technical data Capacity litres 500 A Width mm 1850 B Length mm 760 H Height mm 70...

Page 110: ...in section B SAFETY Operation ATTENTION When using a shovel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate Maintenance Visually check the shovel for damage before using it Technical data Capacity litres 800 A Width mm 1850 B Length mm 800 H Height mm 1...

Page 111: ... means of the locking cylinder All loads must be bridled with special textile slings or chains in compliance with all pertinent regulations To handle the load raise and rotate the telescopic boom of the handler Maintenance Visually check the hook for damage before using it Check the safety catch is in good working order IMPORTANT Make sure this attachment can be used in the destination country of ...

Page 112: ...chment holding plate To start the mixing auger operate the attachment locking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance CAUTION Before any maintenance rest the bucket on the ground stop the machine remove the starter key and lock the cab door to prevent anybody from gaining access to the control panel Visually check the bucket fo...

Page 113: ...fitted attachment for maintenance interventions at high working heights Safety Strictly obey the general safety precautions given in section B SAFETY Never lift wrongly slung loads Avoid abrupt acceleration or deceleration Avoid load oscillations and especially do not move the load from the vertical pull line Do not pull crosswise and do not tow Operation To change the working height operate the r...

Page 114: ...ty of shifting the load to the side by 100 mm Safety Strictly obey the general safety precautions given in section B SAFETY Do not load loose materials Do not move superposed pallets Operation To adjust the tilting operate the rotation lever of the attachment holding plate To side shift operate the attachment locking lever after connecting the feeding lines of the new attachment to the quick coupl...

Page 115: ...nure shrubs and other loose agricultural products Safety Strictly obey the general safety precautions given in section B SAFETY Operation To adjust the fork tilting operate the rotation lever of the holding plate For loading operations act on the locking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance Visually check for damage before u...

Page 116: ...Page F 10 OPTIONAL ATTACHMENTS Document 57 0003 4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 Intentionally blank page Courtesy of Crane Market ...

Page 117: ... G 2 2 Load Chart with forks G 4 G 3 1 Wiring diagram Fuses and relays G 5 G 3 2 1 Wiring diagram valid up to serial no 17083 G 7 G 3 2 2 Wiring diagram valid from serial no 17084 G 17 G 3 3 General wiring diagram description G 27 G 4 1 Hydraulic scheme G 29 G 5 Routine check schedule Safety devices G 30 Section G TABLES AND DOCUMENTS ENCLOSED TABLE OF CONTENTS Courtesy of Crane Market ...

Page 118: ... 228 M 14 x 1 5 28000 56000 78800 94500 71 7 143 202 242 M 16 x 2 35200 70300 98900 119000 102 205 288 346 M 16 x 1 5 37400 74800 105000 126000 107 214 302 362 M 18 x 2 5 43000 86000 121000 145000 142 283 398 478 M 18 x 1 5 48400 96800 136000 163000 154 308 434 520 M 20 x 2 5 54900 110000 154000 185000 200 400 562 674 M 20 x 1 5 60900 122000 171000 206000 216 431 607 728 M 22 x 2 5 67900 136000 19...

Page 119: ...pic boom Agrilift 625 Telelift 2506 G 2 1 LOAD CHART WITH FORKS 1 4 3 2 3340 1 0 0 1 2 3 4 5 6 5750 2 5 0 0 K g 1500 Kg 1250 Kg 2000 Kg 800 Kg 1000 Kg 500 450 AGRILIFT 625 From serial no xxxxx To serial no 15335 TELELIFT 2506 From serial no xxxxx To serial no 15272 Courtesy of Crane Market ...

Page 120: ...c boom Agrilift 625 Telelift 2506 G 2 2 LOAD CHART WITH FORKS AGRILIFT 625 From serial no 15336 To serial no xxxxx TELELIFT 2506 From serial no 15273 To serial no xxxxx 1 4 3 2 3340 1 0 0 1 2 3 4 5 6 5750 2 5 0 0 K g 500 450 2 0 0 0 K g 1500 Kg 1250 Kg 800 Kg 1000 Kg Courtesy of Crane Market ...

Page 121: ...r K04 relay pickup air filter warning light preheating warning light road safety switch 5 F17 Power supply hazard warning light and turn signals switch 15 15 F18 Power supply light switch windscreen washer switch windscreen washer motor 15 F19 Heating system fan power supply 15 F20 Road safety switch power supply 7 5 F21 Power supply beacon 10 F22 Engine stop mushroom head button power supply 10 F...

Page 122: ...Page G 6 TABLES AND DOCUMENTS ENCLOSED Document 57 0003 4200 03 2005 Handler with telescopic boom Agrilift 625 Telelift 2506 Intentionally blank page Courtesy of Crane Market ...

Page 123: ...BUø4 BKø1 RDø6 BUø1 5 30 86 87 85 BNø6 BNø6 50A WHø6 50A RDø6 RDø50 85 50 T BUø1 BKø1 30 86 87 WH RDø1 WHø6 WHø6 VT WHø1 L WHø6 4 X8 BNø4 WH RDø1 5A X2 4 RD BKø1 VT WHø1 X9 9 4 X7 X10 11 5A RD BKø1 BNø2 5 4 X2 12 X6 X7 12 4 OGø1 3 F N R F N PK BKø1 5 1 R BN BKø1 5 11 X5 BNø2 5 F23 PKø1 5 7 5A 4 X2 9 X5 X4 4 12V BATTERY CONTROL UNIT PREHEATING RELAY STARTING GLOW PLUGS F15 F16 15 30 2 G10 2 G10 2 A...

Page 124: ...SPEED HYDRAULIC STOP 31 3 A10 3 G10 3 G10 30 15 9 C7 87A 87 85 OG GNø1 5 86 PKø1 5 30 K02 GN RDø1 OGø1 1 G1 1 G1 30 15 31 1 A1 1 F7 OG GNø1 5 1 E5 PKø1 5 GN RDø1 BKø1 K03 30 TQ RDø1 86 RDø1 85 87 87A 5 X8 BKø1 12v 1 OGø1 2 Y02 RD BKø1 RDø1 SS01 1 E2 RD BKø1 RDø1 4 F5 P BKø1 GY WHø1 TQ RDø1 GY WHø1 8 1 2 3 6 5 4 7 BN GNø1 BN GNø1 BUø1 SW02 X4 5 6 D7 GY WHø1 15 X8 Y03 2 BUø1 1 12v BKø1 4 X2 F25 BN G...

Page 125: ...05 A04 5 C5 4F5 TQ BKø1 TQø1 6 F5 WH TQø1 WH TQø1 X5 A03 BU RDø1 WH BKø1 X5 4 BKø1 5 BN WHø1 2 X5 31 49A 49 C2 C3 C G 4 X2 X5 3 BNø1 BNø2 5 15 A F17 SW05 9 C4 RDø1 BKø1 WH BKø1 8 1 5 0 7 6 4 BU RDø1 BN WHø1 2 3 1 BNø1 1 INTERMITTENCE 1 A1 31 15 30 2 G1 2 G1 LIGHT INDICATOR 15 30 4 G10 4 G10 4 A10 31 SWITCH Sheet 3 9 From serial no xxxxx To serial no 17083 Courtesy of Crane Market ...

Page 126: ... YE BKø1 YE BKø1 TQø1 TQø1 X7 2 2 X6 TQø1 BKø1 BKø1 BKø1 BKø1 BKø1 RDø1 RDø1 H04 H05 H06 H07 H08 TQø1 4 X9 RDø1 GYø1 GYø1 5 7 5A F6 F7 7 5A GYø1 5 GY BKø1 5 C8 8 X10 GYø1 5 YEø1 YEø1 X9 1 F4 5A YEø1 YEø1 5 YEø1 5 YE BKø1 5A F5 6 G1 5 E1 7 F9 X10 1 YEø1 5 6 D8 X10 5 YE BKø1 YE BKø1 6 X10 6 C7 GNø1 GNø1 5 10A F8 F9 10A GNø1 5 GN BKø1 9 X10 GNø1 5 5 B8 3 G1 3 D1 TQ BKø1 6 C8 YEø1 YE BKø1 RIGHT LEFT H...

Page 127: ... RDø1 4 GN BKø1 5 R L R L L 0 6 31b 11 TQ WHø1 5 1 2 53C 0 53b H 30 GNø1 5 56 1 2 3 5 56b GYø1 5 3 56a 53 SW06 GYø1 5 GNø1 3 YEø1 5 6 0 7 1 GN BKø1 5 4 2 RDø1 5 5 8 BNø1 5 BKø1 1 SW07 X10 7 GN BKø1 5 F18 15A BNø2 5 4 X2 M GY RDø1 5 M03 X8 11 VTø1 15A F10 VTø1 6 X4 VTø1 VTø1 BKø1 HA02 X5 7 F11 10A BN RDø1 M BKø1 M04 BKø1 X4 2 BU BKø1 5 BUø1 5 1 X4 3 X4 TQ WHø1 5 WH BKø1 YE BKø1 6 F1 BN RDø1 WIND SC...

Page 128: ... 4 X10 S YEø1 S RD GNø1 RD BKø1 BKø1 BKø1 BKø1 WH BUø1 YE BKø1 4 B1 X7 15 11 X6 RD GNø1 T GY GNø1 X6 7 9 X7 NEGATIVE BRAKE PRESSURE P01 SS04 SS05 X6 SS06 SS07 P02 P03 YE BKø1 BKø1 BKø1 RD BKø1 GY GNø1 X7 1 WH GNø1 WH GNø1 13 X8 SS03 4 D1 1 F2 7 X7 YEø1 BU RDø1 RD BKø1 GY RDø1 GY YEø1 X6 9 GY YEø1 SS08 1 PKø1 PKø1 X7 10 GY WHø1 2 C7 GNø1 GNø1 X5 8 GNø1 4 C8 YE BKø1 YE BKø1 4 B2 3 X13 1 X14 WH BUø1 ...

Page 129: ...5 WH BKø1 5 OG GNø1 BKø1 8 1 2 3 6 5 4 7 YE BKø1 OG GNø1 BN BKø1 OGø1 5 OGø1 5 PKø2 5 7 1 3 4 6 8 2 5 SW09 SW10 YE BKø1 4 C1 BU RDø1 5 WH BKø1 5 BKø1 5 M M06 BNø2 5 15A F19 X2 4 BN BKø1 X5 10 YE RDø1 PK YEø1 BN BKø1 C A F E BKø1 BU RDø1 B X7 3 4 X6 12v 2 YE RDø1 1 BKø1 X6 6 6 X7 SW08 Y08 12v 2 PK YEø1 1 BKø1 A07 A06 BN BKø1 OG BUø1 5 F20 7 5A BNø2 5 OG BUø1 5 4 X2 PK YEø1 YE RDø1 Y09 AIR VENTILATO...

Page 130: ...YEø1 X16 1 3 X15 X8 2 2 X16 WH YEø1 9 G10 9 G10 9 A10 Y11 12v 2 1 BKø1 WH YEø1 WH OGø1 BKø1 1 2 12v X15 2 3 X8 Y10 WH OGø1 BU YEø1 X8 9 4 X15 12v 2 1 BKø1 BU YEø1 Y12 M HA03 BKø1 VT WHø1 5 X3 VT WHø1 5 BNø2 5 10A F21 X2 4 BKø1 YE GNø1 5 X3 4 X10 3 YE GNø1 5 YE GNø1 5 3 1 4 6 5 2 7 1 8 0 SW12 H09 YE BKø1 5 YE GNø1 5 BKø1 2 X10 YE GNø1 5 ROAD SAFETY SWITCH SOLENOID VALVE RELEASE ATTACHEMNT PRESENT M...

Page 131: ...VT BNø1 RDø4 X10 10 3 G4 RDø1 H02 RDø1 BKø1 6 X3 3 X2 RDø2 5 PK BKø1 F3 15A 15A RDø4 RDø1 5 F1 F2 RDø2 5 7 5A 87A 87 85 RD BKø1 86 PK BKø1 30 K04 BKø1 VT BNø1 15 30 31 OG RDø1 OG RDø1 X11 1 2 BN YEø1 PK BUø1 VT BNø1 BN YEø1 OG RDø1 OG RDø1 2 1 4 3 2 1 5 6 7 8 9 10 11 X12 X17 12 ANTIRIBALTAMENTO DISLPAY COBO PER 8 A1 31 15 30 8 G10 8 G10 SS09 BN PKø1 BN BUø1 BN PKø1 7 X8 X8 1 BN BUø1 SOLENOID VALVE...

Page 132: ... 1 X11 BUø1 SHLD 31 30 15 VT BNø1 BKø1 K04 30 PK BKø1 86 RD BKø1 85 87 87A 7 5A RDø2 5 F2 F1 RDø1 5 RDø4 15A 15A F3 PK BKø1 RDø2 5 X2 3 X3 6 BKø1 RDø1 H02 RDø1 3 G4 10 X10 RDø4 GNø1 7 E6 VT BNø1 RD BKø1 2 C7 TQ GNø1 BKø1 1 2 12v Y06 Y05 12v 2 TQ GNø1 1 BKø1 X2 4 10 X8 RD GNø1 5A BNø2 5 F24 TQ GNø1 BKø1 30 RD GNø1 5 86 BN YEø1 85 87 87A K06 BNø1 SOLENOID VALVE ANTI OVERTURN ANTI OVERTURN SOLENOID V...

Page 133: ...OR AIR FILTER CLOGGING SENSOR PREHEATING CONTROL UNIT GLOW PLUGS RELAY STARTING PREHEATING CONTROL UNIT MAXIFUSE SYSTEM PROTECTION FUSE 12V BATTERY DISCONNECTION BATTERY STARTER MOTOR ALTERNATOR ENGINE STOP SOLENOID VALVE CHANGE OVER SWITCH PARKING BRAKE LINE PRESSURE SWITCH WARNING LIGHT AIR FILTER PREHEATING GLOW PLUGS Sheet 1 9 From serial no 17084 To serial no xxxxx Courtesy of Crane Market ...

Page 134: ...Handler with telescopic boom Agrilift 625 Telelift 2506 FAST SPEED SOLENOID VALVE REVERSE SPEED SOLENOID VALVE REAR LIGHT FORWARD SPEED SOLENOID VALVE HYDRAULIC STOP PARKING BRAKE SWITCH FUEL GAUGE Sheet 2 9 From serial no 17084 To serial no xxxxx Courtesy of Crane Market ...

Page 135: ... DIODE EMERGENCY INDICATOR WH BKø1 5 C5 4 G8 5 B5 A05 A04 5 C5 4F5 TQ BKø1 TQø1 6 F5 WH TQø1 WH TQø1 X5 A03 BU RDø1 WH BKø1 X5 4 BKø1 5 BN WHø1 2 X5 31 49A 49 C2 C3 C G 4 X2 X5 3 BNø1 BNø2 5 15 A F17 SW05 9 C4 RDø1 BKø1 WH BKø1 8 1 5 0 7 6 4 BU RDø1 BN WHø1 2 3 1 BNø1 1 INTERMITTENCE 1 A1 31 15 30 2 G1 2 G1 LIGHT INDICATOR 15 30 4 G10 4 G10 4 A10 31 SWITCH Courtesy of Crane Market ...

Page 136: ...6 TQ BKø1 TQ BKø1 YE BKø1 3 X9 YEø1 YEø1 2 X9 YEø1 YE BKø1 YE BKø1 TQø1 TQø1 X7 2 2 X6 TQø1 BKø1 BKø1 BKø1 BKø1 BKø1 RDø1 RDø1 H04 H05 H06 H07 H08 TQø1 4 X9 RDø1 GYø1 GYø1 5 7 5A F6 F7 7 5A GYø1 5 GY BKø1 5 C8 8 X10 GYø1 5 YEø1 YEø1 X9 1 F4 5A YEø1 YEø1 5 YEø1 5 YE BKø1 5A F5 6 G1 5 E1 7 F9 X10 1 YEø1 5 6 D8 X10 5 YE BKø1 YE BKø1 6 X10 6 C7 GNø1 GNø1 5 10A F8 F9 10A GNø1 5 GN BKø1 9 X10 GNø1 5 5 B...

Page 137: ...BKø1 2 12 7 BU BKø1 5 BUø1 5 8 VTø1 1 GY RDø1 5 BN RDø1 4 GN BKø1 5 R L R L L 0 6 31b 11 TQ WHø1 5 1 2 53C 0 53b H 30 GNø1 5 56 1 2 3 5 56b GYø1 5 3 56a 53 SW06 GYø1 5 GNø1 3 YEø1 5 6 0 7 1 GN BKø1 5 4 2 RDø1 5 5 8 BNø1 5 BKø1 1 SW07 X10 7 GN BKø1 5 F18 15A BNø2 5 4 X2 M GY RDø1 5 M03 X8 11 VTø1 15A F10 VTø1 6 X4 VTø1 VTø1 BKø1 HA02 X5 7 F11 10A BN RDø1 M BKø1 M04 BKø1 X4 2 BU BKø1 5 BUø1 5 1 X4 3...

Page 138: ...Nø1 BU RDø1 BU RDø1 GY RDø1 1 F8 8 X6 X7 8 GY RDø1 4 X10 S YEø1 S RD GNø1 RD BKø1 BKø1 BKø1 BKø1 WH BUø1 YE BKø1 4 B1 X7 15 11 X6 RD GNø1 T GY GNø1 X6 7 9 X7 NEGATIVE BRAKE PRESSURE P01 SS04 SS05 X6 SS06 SS07 P02 P03 YE BKø1 BKø1 BKø1 RD BKø1 GY GNø1 X7 1 WH GNø1 WH GNø1 13 X8 SS03 4 D1 1 F2 7 X7 YEø1 BU RDø1 RD BKø1 GY RDø1 GY YEø1 X6 9 GY YEø1 SS08 1 PKø1 PKø1 X7 10 GY WHø1 2 C7 GNø1 GNø1 X5 8 G...

Page 139: ...R VENTILATOR 15 30 8 G10 8 G10 8 A10 BKø1 BU RDø1 5 WH BKø1 5 OG GNø1 BKø1 8 1 2 3 6 5 4 7 YE BKø1 OG GNø1 BN BKø1 OGø1 5 OGø1 5 PKø2 5 7 1 3 4 6 8 2 5 SW09 SW10 YE BKø1 4 C1 BU RDø1 5 WH BKø1 5 BKø1 5 M M06 BNø2 5 15A F19 X2 4 BN BKø1 X5 10 YE RDø1 PK YEø1 BN BKø1 C A F E BKø1 BU RDø1 B X7 3 4 X6 12v 2 YE RDø1 1 BKø1 X6 6 6 X7 SW08 Y08 12v 2 PK YEø1 1 BKø1 A07 A06 BN BKø1 OG BUø1 5 F20 7 5A BNø2 ...

Page 140: ...7 2 RD BKø1 5 8 BKø1 WH YEø1 SW11 6 E8 WH YEø1 WH YEø1 X16 1 3 X15 X8 2 2 X16 WH YEø1 9 G10 9 G10 9 A10 Y11 12v 2 1 BKø1 WH YEø1 WH OGø1 BKø1 1 2 12v X15 2 3 X8 Y10 WH OGø1 BU YEø1 X8 9 4 X15 12v 2 1 BKø1 BU YEø1 Y12 M HA03 BKø1 VT WHø1 5 X3 VT WHø1 5 BNø2 5 10A F21 X2 4 BKø1 YE GNø1 5 X3 4 X10 3 YE GNø1 5 YE GNø1 5 3 1 4 6 5 2 7 1 8 0 SW12 H09 YE BKø1 5 YE GNø1 5 BKø1 2 X10 YE GNø1 5 ROAD SAFETY ...

Page 141: ... X12 11 17 10 9 16 19 1 2 7 18 BUø1 GYø1 BN YEø1 2 1 X11 BUø1 SHLD 31 30 15 VT BNø1 BKø1 K04 30 PK BKø1 86 RD BKø1 85 87 87A 7 5A RDø2 5 F2 F1 RDø1 5 RDø4 15A 15A F3 PK BKø1 RDø2 5 X2 3 X3 6 BKø1 RDø1 H02 RDø1 3 G4 10 X10 RDø4 GNø1 7 E6 VT BNø1 RD BKø1 2 C7 TQ GNø1 BKø1 1 2 12v Y06 Y05 12v 2 TQ GNø1 1 BKø1 X2 4 10 X8 RD GNø1 5A BNø2 5 F24 TQ GNø1 BKø1 30 RD GNø1 5 86 BN YEø1 85 87 87A K06 BNø1 SOL...

Page 142: ...Page G 26 TABLES AND DOCUMENTS ENCLOSED Document 57 0003 4200 05 2007 Handler with telescopic boom Agrilift 625 Telelift 2506 Intentionally blank page Courtesy of Crane Market ...

Page 143: ...SIGNALS SWITCH 15 3 F18 POWER SUPPLY LIGHT SWITCH WINDSCREEN WASHER SWITCH WINDSCREEN WASHER MOTOR 5 F19 HEATING SYSTEM FAN POWER SUPPLY 7 F20 ROAD SAFETY SWITCH POWER SUPPLY 7 Ref Description Sheet Ref Description Sheet M01 STARTER MOTOR 1 M02 ALTERNATOR 1 M03 WINDSCREEN WIPER WASHER MOTOR 5 M04 WINDSCREEN WIPER WASHER MOTOR 5 M05 COMPRESSED AIR COMPRESSOR 1 M06 FAN MOTOR 7 P01 WARNING LIGHTS FUE...

Page 144: ...mps lights warning lights HA Clacson or back up horn K Relays M Motor or pump P Indicators R Resistance RP Potentiometers SW Switches selectors SS Sensors micro switches pressure switches transducers Y Solenoid valves X Connectors A Other components X13 3 WAY CONNECTOR STEERING COLUMN X14 2 WAY CONNECTOR STEERING COLUMN X15 4 WAY CONNECTOR JOYSTICK X16 2 WAY CONNECTOR STEERING COLUMN X17 2 WAY CON...

Page 145: ...ing emergency brake selector valve 4 ways 2 positions Parking emergency brake control valve orifice dia 0 5 mm cracking pressure 0 5 bar Forks levelling slave cylinder Forks tilt cylinder Boom telescoping cylinder Boom lift cylinder Double overcenter safety valve piloting ratio 4 2 1 cracking pressure 350 bar Double overcenter safety valve piloting ratio 4 2 1 cracking pressure 350 bar Single over...

Page 146: ...alve 1 Block valve on lifting cylinder Block valve 2 Block valve on fork balance cylinder Block valve 3 Block valve on telescope extension cylinder Block valve 4 Block valve on attachment moving cylinder Block valve 5 Block valve on attachment locking cylinder Block valve 6 Block valve 7 Block valve 8 Block valve 9 Micro 1 Presence micro switch in driving seat only in the TCE version Micro 2 Micro...

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Summary of Contents for Agrilift 625

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TEREXLIFT Agrilift 625, Operator'S Handbook Manual, Page: 101 / 146

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Summary of Contents for Agrilift 625

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