Terex Genie Z-45 XC, Service And Repair Manual

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November 2020 Service and Repair Manual
Secondary Boom Components
Part No. 1268197GT Z
®
-45 XC
™ • Z
®
-45 HF 45
45 Using an approved hand-operated pump,
drain the fuel tank into a container of suitable
capacity. Refer to Specifications,
Machine
Specifications .
Explosion and fire hazard.
Engine fuels are combustible.
Perform this procedure in an
open, well-ventilated area away
from heaters, sparks, flames and
lighted tobacco. Always have an
approved fire extinguisher within
easy reach.
Explosion and fire hazard. When
transferring fuel, connect a
grounding wire between the
machine and pump or container.
Note: Be sure to only use a hand-operated pump
suitable for use with gasoline and diesel fuel.
46 Tag, disconnect and plug the fuel hoses from
the fuel tank. Clean up any fuel that may have
spilled.
47 Remove the fuel tank mounting fasteners.
Carefully remove the fuel tank from the
machine.
Component damage hazard.
The fuel tank is plastic and may
become damaged if allowed to
fall.
Note: Clean the fuel tank and inspect for cracks
and other damage before installing it onto the
machine.
48 Remove the retaining fastener from the
ground control box and function manifold pivot
plate.
49 Lower the ground control box and function
manifold pivot plate to access the number
3 arm pivot pin.
50 Attach the lifting strap from the overhead
crane to the center point of the number 3 arm
for support. Do not lift it.
51 Remove the mounting fasteners from the
cover located in the boom storage area to
access the number 3 and number 4 arm pivot
pin retaining fasteners at the turntable riser.
52 Remove the pin retaining fasteners from the
number 3 arm at the turntable riser. Do not
remove the pin.
53 Use a slide hammer to remove the number
3 arm pivot pin from the turntable pivot
through the access hole behind the ground
control box.
54 Remove the number 3 arm from the machine.
Crushing hazard. The number
3 arm could become unbalanced
and fall when removed from the
machine if not properly
supported by the overhead
crane.
55 Remove the upper and lower hose and cable
covers from the number 3 arm.
56 Remove the secondary boom drive speed
limit switch mounting fasteners from the
number 4 arm at the mid-pivot end. Do not
disconnect the wiring.
57 Remove the pin retaining fasteners from the
number 4 arm at the turntable riser. Do not
remove the pin.
58 Attach a lifting strap from the overhead crane
to the center point of the number 4 arm. Do
not lift it.
59 Use a slide hammer to remove the number
4 arm from the turntable riser through the
ground controls side bulkhead.
60 Remove the number 4 arm from the machine.
Crushing hazard. The number
4 arm could become unbalanced
and fall when removed from the
machine if not properly
supported by the overhead
crane.