Terex Genie GTH4016 SR Operator'S Manual Download Page 16

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May 2015

14 GTH-4016 R - 4018 R - 5021 R

Part No. 57.0009.0607

Second Edition - First Printing

General Safety

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GTH 5021 R Stage 3B

Summary of Contents for Genie GTH4016 SR

Page 1: ...ond Edition First Printing Part No 57 0009 0607 Serial number range GTH 5021 R From serial n GTH5021R14B 101 Stage 3A Stage 3B GTH 4018 R From serial n GTH4018R15M 101 GTH 4016 R From serial n GTH4016R15M 101 Stage 3A Stage 3B Stage 3A Stage 3B ...

Page 2: ...lobal GmbH Bleicheplatz 2 8200 Schaffhausen Switzerland Technical Assistance Service Telephone 39 075 9418129 39 075 9418175 e mail UMB Service terex com Contents Introduction 1 Symbol and Hazard Pictorials Definitions 5 General Safety 7 Work Area Safety 15 Safety Precautions 23 Legend 26 Controls 28 Inspections 36 Operating Instructions 54 Parking and Storage 74 Transport and Lifting Instructions...

Page 3: ...io Mp3 Option part number 58 2513 1093 PLS visit our webpage at www genielift com en service support manuals Product Identification The machine serial number is located on the serial label Intended Use A slewing variable reach rough terrain forklift truck is defined as a wheeled type truck with a slewing upper structure which can rotate more than 5 left right a pivoting boom which may be equipped ...

Page 4: ...at you receive important safety maintenance and operating information that applies to your machine Please register your machine by visiting us on the web at www genielift co uk Introduction Bulletin Distribution and Compliance Safety of product users is of paramount importance to Genie Various bulletins are used by Genie to communicate important safety and product information to dealers and machin...

Page 5: ...nderstand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Youread understandandobeythemanufacturer s instructions and the safety rules the safety and operator s manuals and the decals applied on the machine You read understand and obey the ...

Page 6: ...eath or serious injury CAUTION Indicates a hazardous situation which ifnotavoided couldresult in minor or moderate injury NOTICE Indicates a property damage message Introduction Standards The following standards and or regulations apply to this machine only for STAGE 3B machine Directive 2006 42 EC Machinery Directive 2008 104 EC Electromagnetic compatibility 2000 14 CE Environment Acoustic Emissi...

Page 7: ...oved work platform Crush hazard Keep away from moving parts Burn hazard Do not loosen cap until cool Keep away from moving parts No smoking No open flame Tip over hazard Keep away from slewing upper structure Symbol and Hazard Pictorials Definitions Explosion hazard Do not use starting aids No people under load Apply maintenance collar Crush hazard Crush hazard Explosion burn hazard Fall hazard Do...

Page 8: ...H 4016 R 4018 R 5021 R Part No 57 0009 0607 Second Edition First Printing Symbol and Hazard Pictorials Definitions No people under load Only trained maintenance personell should access compartments Boom Resequencing ...

Page 9: ...9 4618 0920 215646 237726 09 4618 0923 09 4618 0923 09 4618 0986 09 4618 0986 09 4618 0923 237726 09 4618 0986 09 4618 1120 09 4618 1674 09 4618 0924 09 4618 0920 09 4618 0923 215646 09 4618 0923 09 4618 1713 09 4618 1458 09 4618 0922 09 4618 1120 09 4618 1120 09 4618 1674 09 4618 1674 09 4618 1946 09 4618 1946 09 4618 1946 P max 7 9 kg cm 2 09 4618 1946 09 4618 1673 09 4618 1673 215646 237720 ...

Page 10: ... 09 4618 1458 09 4618 1458 215648 A 215648 09 4618 1375 09 4618 1375 09 4618 1120 09 4618 1120 09 4618 1386 OK 09 4618 1386 09 4618 1673 09 4618 1458 09 4618 1946 09 4618 1673 215646 215645 09 4618 1673 09 4618 1946 215646 237720 09 4618 1120 09 4618 1423 09 4618 1423 09 4618 1679 09 4618 1386 only for GTH4016 R 215648 09 4618 1375 215646 237720 237721 09 4618 1673 09 4618 1946 09 4618 1946 P max ...

Page 11: ... 0920 215646 237726 09 4618 0923 09 4618 0923 09 4618 0986 09 4618 0986 237726 09 4618 0986 09 4618 1120 09 4618 0924 09 4618 0920 215646 09 4618 0923 09 4618 1713 09 4618 1458 09 4618 0922 09 4618 1674 09 4618 1946 09 4618 1673 09 4618 1673 09 4618 1946 09 4618 1673 09 4618 1673 09 4618 1120 09 4618 1120 09 4618 1674 09 4618 1674 09 4618 1713 09 4618 1713 09 4618 1946 P max 7 9 kg cm 2 09 4618 19...

Page 12: ...45 237721 237720 215646 09 4618 1458 09 4618 1458 215648 A 215648 09 4618 1375 09 4618 1375 09 4618 1120 09 4618 1120 09 4618 1386 OK 09 4618 1386 09 4618 1458 09 4618 1946 09 4618 1673 215646 215645 09 4618 1673 09 4618 1946 215646 237720 09 4618 1120 09 4618 1423 09 4618 1423 09 4618 1679 09 4618 1386 only for GTH4016 R 215648 09 4618 1375 215646 237720 237721 09 4618 1673 09 4618 1673 ...

Page 13: ... 09 4618 1675 P max 11 kg cm 2 09 4618 1675 09 4618 1673 09 4618 1673 09 4618 0922 09 4618 0923 09 4618 0923 09 4618 1120 09 4618 1674 09 4618 0920 237726 09 4618 1675 09 4618 1673 09 4618 0922 09 4618 0924 09 4618 0924 09 4618 1458 09 4618 1458 09 4618 0924 09 4618 1458 09 4618 0923 09 4618 1675 09 4618 1673 09 4618 0986 09 4618 0986 09 4618 0986 09 4618 1713 09 4618 1713 09 4618 1713 GTH 5021 R ...

Page 14: ... 09 4618 1423 0 09 4618 1679 09 4618 1375 215648 A 09 4618 0923 09 4618 1679 09 4618 1423 215645 09 4618 1375 215648 237721 237720 215646 09 4618 1673 09 4618 1675 09 4618 1673 09 4618 1675 09 4618 1375 215648 237720 215646 215645 215646 09 4618 1120 09 4618 1423 09 4618 1679 237721 GTH 5021 R Stage 3A ...

Page 15: ...18 1675 P max 11 kg cm 2 09 4618 1675 09 4618 1673 09 4618 1673 09 4618 0922 09 4618 0923 09 4618 0923 09 4618 1120 09 4618 1674 09 4618 0920 237726 09 4618 1675 09 4618 1673 09 4618 0922 09 4618 0923 09 4618 0924 09 4618 0924 09 4618 1458 09 4618 1458 09 4618 0924 09 4618 1458 09 4618 0923 09 4618 1675 09 4618 1673 09 4618 0986 09 4618 0986 09 4618 0986 09 4618 1713 09 4618 1713 09 4618 1713 GTH ...

Page 16: ... Safety 09 4618 1423 0 09 4618 1679 09 4618 1375 215648 A 09 4618 1679 09 4618 1423 215645 09 4618 1375 215648 237721 237720 215646 09 4618 1673 09 4618 1675 09 4618 1673 09 4618 1675 09 4618 1375 215648 237720 215646 215645 215646 09 4618 1120 09 4618 1423 09 4618 1679 237721 GTH 5021 R Stage 3B ...

Page 17: ...achine level indicator should be at zero degrees Do not level the machine using the frame levelling control unless the boom angle indicator is at zero degrees or less Do not work with the load limiting system cut out Do not use the levelling control to position an elevated load Do not raise a load and then drive to position it When driving keep the boom at or below horizontal and keep the load clo...

Page 18: ...ed under the outriggers of the machine Type of ground soil characteristics Allowable superficial pressure KPa2 loose non compact soil generally speaking not solid special precautions needed loamy peaty pasty soil rippable soft ground non cohesive well com pact soil sand gravel 200 rippable soil solid 100 semi solid 200 hard 400 Rocks concrete heavy traffic paved roads above 1000 Table 1 Make sure ...

Page 19: ... driving uphill 20 max lateral inclination 5 On steep terrain drive only up and down a hill and always keep the machine in gear Do not turn across the slope when the machine is traveling up or down a slope Limit travel path and speed according to the condition of the ground surface traction slope location of personnel and any other factors which may create a hazard Never drive the machine unless t...

Page 20: ... up to anyone If a radio and or mp3 player is equipped keep the volume low enough to hear surrounding environment i e traffic alarms people etc Donotadjustthecontrolswhiledrivingormanoeuvring a load Be aware of boom position and tail swing in proximity with people and objects when slewing the turret Do not drive when the slewing upper structure is rotated without first verifying travel machine dir...

Page 21: ...t with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine a...

Page 22: ...n while people are in the path of movement Do not operate the outrigger transmission chassis levelling or steering controls when the slewing upper structure is rotated over 90 from center without first verifying the direction of movement according to the operating instructions All movements are reversed when the slewing upper structure is rotated beyond 90 from center Burn Hazards Allow hot surfac...

Page 23: ...r 1000kV see below For power lines over 1000kV the minimum clearance distance must be established by the utility owner or operator or by a registered professional engineer who is a qualified person with respect to electrical power transmission and distribution Do not use the machine as a ground for welding Always contact the electrical power line owner The electrical power shall be disconnected or...

Page 24: ...emit explosive gas Work Area Safety Electrocution Hazard Avoid contact with electrical terminal Using the Charger if equipped be sure the device works at 12 Volt and doesn t exceed 15 Ampere During maintenance or repair works and while welding disconnect the battery by turning the cut out switch see Inspection for Decals section Employer s Responsibilities Employers are responsible for providing a...

Page 25: ...ation and hazard warning plates They shall be skilled and trained about the machine use The operator shall have a licence or a driving licence when provided for by the laws enforced in the country where the machine is operated Please ask the competent bodies In Italy the operator must be at least 18 year old Requirements for Service Personnel Personnel in charge of the machine maintenance shall be...

Page 26: ...y other comfortable garments Operators should not wear clothes with large sleeves or objects that can get stuck in moving parts of the machine Protective helmet Protective gloves Working shoes Use only approved safety workwear in good condition Personal protective equipment Under special working conditions the following personal protective equipment should be used Breathing set or dust mask Ear pr...

Page 27: ...is not intended for warning of the risk of overturning in the case of a sudden overload travelling with the load in the elevated position travelling on rough terrain or on grounds with obstacles and holes travelling across a slope or turning on a slope driving in bends too fast or too sharp Adjustments affecting the setting of the Load Limiting System shall be performed only by authorised personne...

Page 28: ...ht functions joystick 4 Rear fish eye mirror 5 Boom angle indicator 6 Maintenance collar on opposite side of machine 7 Fuel filler 8 Hydraulic oil level gauge 9 Engine on opposite side of machine 10 Forks 11 Seat belt 12 Outriggers pads if equipped 13 Front rear level indicator 14 Right rear view mirror 15 Left rear view mirror 16 Outriggers 17 Main valve housing 18 Slewing upper structure locking...

Page 29: ...ystick 4 Rear fish eye mirror 5 Boom angle indicator 6 Maintenance collar on opposite side of machine 7 Fuel filler 8 Hydraulic oil level gauge 9 Engine on opposite side of machine 10 Forks 11 Seat belt 12 Outriggers pads if equipped 13 Front rear level indicator 14 Right rear view mirror 15 Left rear view mirror 16 Outriggers 17 Main valve housing 18 Slewing upper structure locking pin GTH 5021 R...

Page 30: ...May 2015 28 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Controls P ENTER FORCHE STAB FRONTALE PESO SOLL 50 3t CARICO MAX 10 2t RAGGIO 12 3m 55 ESC ...

Page 31: ...Ignition switch 17 DPF switch EU model 18 Slewing upper structure rotation speed potentiometer 19 Job site road platform selector 20 A C switch if equipped 21 Cab heater fan switch 22 Auxiliary hydraulic circuit switch if equipped 23 Mixing bucket switch if equipped 24 Work lights switch if equipped 25 Hazard warning lights switch 26 Emergency pump switch if equipped 27 Gear selection switch 28 Ch...

Page 32: ...m override key switch See LoadLimitingSystemcontrolpanel section 7 Load Limiting System control panel See LoadLimitingSystemcontrolpanel section 8 Emergency stop push button See Control Indicators and Interlocks section 9 Instrument panel 10 Parking brake switch Push the bottom of the rocker switch to turn the parking brake on Push the top of the switch to turn the parking brake off 11 Right funct...

Page 33: ...ker switch to toggle between gears two available 28 Chassis levelling switch if equipped Push and hold the switch until the complete execution of the function selected push the left side to raise the right hand side of the machine push the right side to lower the right hand side of the machine 29 Outriggers switches Push the top of the switches to extend and lower the outriggers Push the bottom of...

Page 34: ...r light 6 Engine air filter restricted indicator light 7 2nd gear engaged indicator light 8 1st gear engaged indicator light 9 Engine coolant temperature gauge with high coolant temperature indicator light 10 Position light indicator light 11 Hour meter 12 High hydraulic oil temperature indicator light 13 Turn signal indicator light 14 Fuel level gauge with low fuel indicator light 15 Brake pressu...

Page 35: ...lter is clogged proceed with cleaning or changing the air filter cartridge 9 Enginecoolanttemperaturegaugewithhighcoolant temperature indicator light When gauge reaches red the engine coolant is too hot which can lead to engine damage Discontinue use and service the engine 12 High hydraulic oil temperature indicator light This indicates the temperature of the hydraulic oil in the tank which can le...

Page 36: ...xhaust system temperature indicator light 10 Engine air filter restricted indicator light 11 DPF Alert indicator light 12 Engine Critical Fault indicator light 13 2nd gear engaged indicator light 14 1st gear engaged indicator light 15 Engine coolant temperature gauge with high coolant temperature indicator light 16 Position light indicator light 17 Hour meter 18 Tachometer 19 High hydraulic oil te...

Page 37: ...indicates that a regeneration is underway and that emission system temperatures are elevated 10 Engine air filter restricted indicator light When this lamp comes on the engine air filter is clogged proceed with cleaning or changing the air filter cartridge 11 DPF Alert indicator light Thislightflashestowarnwithaproblemoftheengine To identify the problem see the two sections Engine Lamp Logic 12 En...

Page 38: ...ft The inspection is designed to discover if anything is apparentlywrongwithamachinebeforetheoperator performs the function tests Thepre operationinspectionalsoservestodetermine ifroutinemaintenanceproceduresarerequired Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorize...

Page 39: ...llowingcomponentsorareasfordamage improperlyinstalledormissingpartsandunauthorized modifications q Electrical components wiring and electrical cables q Hydraulic hoses fittings cylinders and manifolds q Fuel and hydraulic tanks q Drive motors and drive hubs q Boom wear pads q Tires and wheels q Mirrors q Engine and related components q Limit switches q Lights alarms and beacons q Pins nuts bolts a...

Page 40: ...he workplace 5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service Theoperatormustfollowthestep by stepinstructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to t...

Page 41: ... 9 Using the roller switch momentarily extend and retract the boom Result All functions should operate smoothly 10 Using the right roller switch momentarily rotate the slewing upper structure to the right and to the left Result All functions should operate smoothly Test the Dual Functions Joysticks if equipped 11 Using the right functions joystick momentarily raise and lower the boom tilt the fork...

Page 42: ...direction as the steering wheel Test the Transmission and Brakes 23 Be sure the boom is fully lowered and retracted 24 Step on the brake pedal Push the top of the parking brake switch to turn it off 25 Movethetransmissioncontrollevertotheforward direction Push down lightly on the accelerator pedal to increase the RPM s and slowly let up on the brake pedal As soon as the machine starts to move push...

Page 43: ...oothly and in the expected direction Test the Outriggers Cutout 37 Raisetheboomover2meters Attempttodeploy or retract outriggers Result The outriggers should not work Inspections Test the Road Transfer Mode 38 Set the steering mode selector to road transfer mode 39 Attempt to operate the boom rotate the slewing upper structure and extend lower the outriggers functions Result None of these function...

Page 44: ...of the machine will indicate the Emergency Pump is working properly Test the Seat Switch 53 Do not sit on the drive seat 54 Place transmission into either 1st or 2nd gear 55 Release parking and service brakes 56 Push down lightly on the accelerator pedal Result the machine should not move Test the Outriggers Sensors 57 Lower or raise all the outriggers Result the load limiting display will accordi...

Page 45: ...ion helps the operator determineiftheworkplaceissuitableforsafemachine operation Itshouldbeperformedbytheoperatorprior to moving the machine to the workplace Itistheoperator sresponsibilitytoreadandremember theworkplacehazards thenwatchforandavoidthem while moving setting up and operating the machine Workplace Inspection Checklist Be aware of and avoid the following hazardous situations q drop off...

Page 46: ... Label Emergency Exit 1 09 4618 1419 Label Naturelle Hydraulic Oil 1 09 4618 1423 Danger Explosion Burn Hazard 1 09 4618 1456 Label Left Control Lever 1 09 4618 1457 Label Right Control Lever with Left Control Lever 1 Part No Decal Description Qty 09 4618 1458 Warning Tip Over Respect Capacity 2 09 4618 1945 Cosmetic Genie GTH 4016 R 2 09 4618 0243 Cosmetic Genie 1 09 4618 1693 Cosmetic Genie 1 09...

Page 47: ...Jib 2M 2000kg Front on outriggers 1 09 4618 1932 Label Load Chart Jib 2M 2000Kg 360 on outriggers 1 09 4618 1933 Label Load Chart Jib 2M 2000Kg Front on Wheels 1 09 4618 1934 Label Load Chart Jib 2M 2000Kg 360 on Wheels 1 09 4618 1935 Label Load Chart Jib 4M 900Kg Front on outriggers 1 09 4618 1936 Label Load Chart Jib 4M 900Kg 360 on outriggers 1 09 4618 1937 Label Load Chart Jib 4M 900Kg Front o...

Page 48: ...art No Decal Description Qty 09 4618 1458 Warning Tip Over Respect Capacity 2 09 4618 1936 Cosmetic Genie GTH 4018 R 1 09 4618 1839 Cosmetic Genie GTH 4018 R 1 09 4618 0243 Cosmetic Genie 1 09 4618 1693 Cosmetic Genie 1 09 4618 1918 Cosmetic Genie 1 09 4618 1917 Cosmetic Genie 1 09 4618 1645 Label Load Limiting System Disabling 1 09 4618 1670 Label Hydraulic Oil 2 09 4618 1671 Label ULSD Fuel only...

Page 49: ...e Front on Wheels 1 09 4618 1857 Label Load Chart Hook on plate 360 on Wheels 1 09 4618 1858 Label Load Chart Jib 2M 2000Kg 360 on outriggers 1 09 4618 1859 Label Load Chart Jib 2M 2000Kg Front on Wheels 1 09 4618 1860 Label Load Chart Jib 2M 2000Kg 360 on Wheels 1 09 4618 1861 Label Load Chart Jib 4M 900Kg 360 on outriggers 1 09 4618 1862 Label Load Chart Jib 4M 900Kg 360 on Wheels 1 09 4618 1863...

Page 50: ...20 09 4618 1188 09 4618 1670 09 4618 1679 09 4618 1645 09 4618 1386 only GTH 4016R 09 4618 1418 09 4618 1399 09 4618 1694 09 4618 1946 09 4618 1829 only STAGE 3B 09 4618 1771 09 4618 1674 09 4618 0243 09 4618 1673 09 4618 1946 09 4618 1120 215646 237720 09 4618 0923 STAGE 3A 09 4618 1673 09 4618 1946 09 4618 1188 09 4618 1423 09 4618 1423 237626 09 4618 0986 09 4618 1682 09 4618 0920 215646 09 461...

Page 51: ...016 R GTH 4018 R 0 Pos Part Number GAS Spain Switzerland Italy 1 Max Speed km h 2 09 4618 0339 Max Speed 20km h 3 09 4610 0028 Rear Mirror Fish eye 4 09 0803 0081 Wheel Chock 5 09 4618 0276 Reflecting Yellow Decal 6 56 0010 0020 Orange Reflector 7 56 0010 0029 Red Reflector 8 09 4616 0114 Homologation Plate 8 09 4616 0153 Homologation Plate Homologation Plate ...

Page 52: ...ulic Oil 1 09 4618 1423 Danger Explosion Burn Hazard 2 09 4618 1456 Label Left Control Lever 1 09 4618 1457 Label Right Control Lever with Left Control Lever 1 Part No Decal Description Qty 09 4618 1458 Warning Tip Over Respect Capacity 2 09 4618 1837 Cosmetic Genie GTH 5021 R 1 09 4618 1840 Cosmetic GTH 5021 R 1 09 4618 1593 Cosmetic Genie GTH 5021 R 1 09 4618 1594 Cosmetic Genie GTH 5021 R 1 09 ...

Page 53: ...oad Chart 4000 kg Winch 360 on Outriggers 1 09 4618 1706 Label Load Chart 4000 kg Winch Front 1 09 4618 1707 Label Load Chart 4000 kg Winch Side 1 09 4618 1891 Label Load Chart 5000 kg Winch 360 on Outriggers 1 09 4618 1889 Label Load Chart 5000 kg Winch Front 1 09 4618 1890 Label Load Chart 5000 kg Winch Side 1 09 4618 1708 Label Load Chart Bucket 360 on Outriggers 1 09 4618 1709 Label Load Chart...

Page 54: ...616 0010 09 4618 1670 09 4618 1264 09 4618 1645 09 4618 1769 09 4618 1770 09 4618 1820 09 4618 1821 09 4618 1819 09 4618 1827 09 4618 1423 09 4618 1673 09 4618 0922 09 4618 1458 215646 09 4618 1676 09 4618 1837 09 4618 1675 09 4618 1673 09 4618 1120 237726 09 4618 1674 09 4618 0243 09 4618 1418 09 4618 1679 09 4618 0920 09 4618 1678 09 4618 0923 only EU Market 215646 09 4618 1676 09 4618 1713 09 4...

Page 55: ...aly 1 09 4618 1491 Max Speed 30km h 2 09 4618 0339 Max Speed 20km h 3 09 4610 0028 Rear Mirror fish eye 4 09 0803 0081 Wheel Chock 5 09 4618 0276 Reflecting Yellow Decal 6 56 0010 0020 Orange Reflector 7 56 0010 0029 Red Reflector 8 09 4616 0114 Homologation Plate 8 09 4616 0153 Homologation Plate Homologation Plate Inspection for Road Homologation Configuration GTH 5021 R ...

Page 56: ...ilities manuals A variable reach rough terrain forklift truck is defined as a wheeled type truck designated primarily as a fork truck with a pivoted boom which may be equipped with attachments for lifting material Using it for any other purpose is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machi...

Page 57: ...aise armrest E and turn wheel F to adjust the armrest at the height you want The seat is for one person only Don t adjust the seat when the machine is moving Comfort Seat if equipped part number 58 2513 1088 9 To adjust the seat position move lever 1 and slide the seat forward or backward Release the lever and make sure the seat locks in position To adjust the seat height push or pull the height a...

Page 58: ...d the machine and on the right hand side 2 Allows checking the area behind the machine and on the left hand side 3 Allows checking the area behind the machine Operating Instructions Fastening the Seat Belts A B C Sit correctly in the driving seat then The seat belt is equipped with a reel retractor To fasten the belt pull tab 1 and push it into buckle 2 To release the belt push button 3 and remove...

Page 59: ...rts If the engine fails to start after 30 seconds of cranking determine the cause and repair any malfunction Wait 20 seconds before trying to start again Starting in Cold Condition In cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage In extreme cold conditions 0 F 18 C and below machines should be equipped with optional cold start ...

Page 60: ...is rotated the operator can descend from the machine through the two dedicated iron steps located at the front and rear of the chassis Always hold to the dedicated handholds to prevent falls or slips Raising and Lowering the Outriggers Push the top of the rocker switch to extend lower the outriggers Push the bottom of the rocker switch to raise retract the outrigger Before operating the outriggers...

Page 61: ...mbol on the top handle pin Rotation unlocking 1 Set the device in position B to unlock the slewing upper structure operator will see the unlock symbol on the top handle pin Operating Instructions Transmission Control When the slewing upper structure is slewed in rearward position all the steering controls are switched Use the transmission control lever to control the direction of machine travel To...

Page 62: ... slewing upper structure is rotated more than 10 the Load Limiting display shows TURRET NOT ALIGNED The transmission will shift to neutral and the frame levelling function will not operate Boom and fork functions continue to operate To unlock the rear axle and to operate the frame levelling function lower the boom and align the slewing upper structure Operating Instructions Access to the Engine Co...

Page 63: ...haust system temperature indicator light 9 switches on with a solid light and the engine revs up to 1 200 rpm vii Keep clear of the exhaust muffler area viii Don t leave the machine unattended ix Signpost the area x Machine must remain parked outdoors for 30 minutes approximately xi In case of need regeneration can be stopped by pushing the DPF switch and then restarted xii Once the regeneration h...

Page 64: ...ant these options can be used 1 If you have not lowered the outriggers lower the outriggers and use the load chart for outriggers down If the outriggers are down 2 Move the machine closer to the loading or pick point so that the weight of the load will meet the load chart specifications 3 Divide the load into smaller pieces so that each piece meets the load chart specifications 4 Obtain a larger m...

Page 65: ... to raise and extend the boom to the required height 8 If required rotate the slewing upper structure to reach the unloading position On wheel configuration the load limiting system will apply a different working envelope if the rotation exceed 10 Refer to the correct load chart 9 Gradually move the controller to lower and extend the boom into final position Lower the load until the weight is comp...

Page 66: ...nd yellow roller switch D Functions joystick with enable switch B and yellow roller switch C D D D C Controller movements Single Functions Joystick Lock or unlock hydraulic quick coupling by simultaneously pressing hydraulic quick coupling lock unlock switch functions joystick enable button B and white thumb button A Hydraulic quick coupling if equipped Operating Instructions ...

Page 67: ...equipped D D D Functions joystick only with red finger switch B Functions joystick only with red finger switch B and with yellow roller switch D Functions joystick only with red finger switch B Operating Instructions While pressing the hydraulic quick coupling lock unlock functions joystick with red finger switch B and with white thumb switch A ...

Page 68: ...ine stable 2 yellow LED machine in pre alarm 3 red LED machine in alarm Control Keys ESC To go back to the previous screen page ENTER To confirm and open the screen page linked ARROWS To scroll the lines up or down PLUS Additional selection button MINUS Additional selection button Display which is divided into 8 lines_ fig A 1 Load percentage strip 2 Indicates the attachment used 3 Indicates the o...

Page 69: ...ase of main machine failures requesting the unlock of all the machine movements In order to prevent any misuse of this device ie working outside the load and stability limits of the machine the Load Limiting System is provided with a timer calibrated at 10 seconds which after this time is expired restores automatically the lock out functions Load Limiting System override key switch is active only ...

Page 70: ...it mechanical locking pin fixing it with its safety split pin 10 Re couple the connectors of the attachment if any Version with hydraulic locking optional 1 Drive to the place where you will release the mounted attachment when possible a solid and sheltered site 2 Disconnect the quick connectors of the attachment if any 3 Rest the attachment flat on the ground 4 Press the Lock Unlock Enabling Swit...

Page 71: ... engine Driving on a slope When the machine is loaded always travel with the load uphill When the machine is unloaded travel with the forks or attachment downhill On steep terrain drive only up and down hill and always keep the machine in gear Do not turn across slope when machine is traveling up or down a slope Limit travel path and speed according to the condition of the ground surface traction ...

Page 72: ...lewing upper structure rotated clockwise The manual controls can be used only if the machine is running or it is equipped with the emergency pump In order to operate the emergency pump with the manual controls follow the instructions below Press the emergency stop button in the cabin or in the platform Open the main valve compartment at the back of the cabin to access to the main valve Fit the con...

Page 73: ...ode Make sure that lights horn and turn signals are in working order The drive speed of the machine will depend on the engine rpm and the gear selected Driving on public loads is only allowed with an unloaded machine Do not use the machine to tow trailers Operating Instructions Engine Condition Indicator If the DPF Alert indicator light and or the Engine Critical Fault indicator light switches on ...

Page 74: ...achine remove the three lock screws 1 from both sides of the front axle using an 8mm hex key Note during this operation make sure to hold the special screws 2 using a 25 mm combination wrench Screw in the brake release screws 3 1 2 turn at a time in sequence A B C until the torque drops off sharply 4 5 turns Clear the area of any personnel before remove the locking from each of the four tires and ...

Page 75: ... tow the machine without setting the transmission to neutral To set the transmission to neutral Unscrew the screw M8X25 1 Remove the Cover 2 Move pin n 3 with a M10 extractor until both switches are activated Reassemble the components Tightening torque of screw n 1 is 23Nm 5 15 This emergency operation must be performed with the engine turned off and on level ground ...

Page 76: ...ally Wash the machine thoroughly For better cleaning remove grills and protection casings Carefully dry all machine parts by blowing with compressed air Lubricate the machine thoroughly Do a walk around inspection and replace any worn or damaged part Re paint any worn or damaged part Remove the battery smear its terminals with vaseline and store it in a dry place Battery can be used for other purp...

Page 77: ...achine interior with some water and a sponge Do not use water at high pressure After washing dry with a clean cloth Washing the engine Beforewashingtheengine protecttheairintakefilter to prevent water from entering the circuit If the machine is to be used in a marine or equivalent environment protect it against salt deposits with an adequate treatment to prevent rust formation Machine disposal At ...

Page 78: ... in preparing loading and securing construction and lifting equipment for international shipment R Only qualified operators should move the machine on or off the truck R The transport vehicle must be parked on a level surface R The transport vehicle must be secured to prevent rolling while the machine is being loaded R Before loading for transport make sure the deck ramps and machine tires are fre...

Page 79: ...the boom Retract the outriggers Lock the slewing upper structure Use a spotter to load and unload the telehandler Keep the boom as low as possible when loading and unloading Set the parking brake Securing the Chassis Use chains of ample load capacity Use a minimum of 6 chains There are 8 tie down points four on each side of the machine Fully lower the forks or attachment onto the truck bed Secure ...

Page 80: ...May 2015 78 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Transport and Lifting Instructions GTH 5021 R ...

Page 81: ... machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Retract the outriggers Lock the slewing upper structure Determine the center of gravity of your machine using the picture on this page Remove all loose items on the machine Attach the rigging only to the designated lifting points on the machine Adjust the rigging to prevent damage to t...

Page 82: ...80 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing A B C A 1280 mm Height from ground B 1444 mm Rear Offset C 874 mm Side Offset GTH 5021 R Transport and Lifting Instructions ...

Page 83: ...s will be required to perform this procedure Indicates that a cold engine will be required to perform this procedure Check the Tire Pressure Tip over hazard An over inflated tire can explode which may compromise machine stability and cause the machine to tip over Tip over hazard The use of temporary flat tire repair products may lead to tire failure which could compromise machine stability and cau...

Page 84: ...pector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure that the engine is off the frame is level and the boom is in the stowed position 2 Visually inspect the sight gauge located on the left side of the hydraulic oil tank Result The hydraulic oil level should be halfway in the sight gauge 3 Add oil as needed Do not overfill Hydraulic oil spe...

Page 85: ...al aids is essential to workplace visibility 1 Visually inspect all mirrors to ensure they are working properly and clean and free from debris Check the Battery Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot ...

Page 86: ...ains out of sequence proceed with the steps below 2 Move the boom to the zero position fully retract the boom and keep the retraction system under pressure for approx 20 seconds 3 Raise the boom to approx 60 and operate the retraction function for approx 20 seconds 4 Lower the fully retracted boom to the lowest angle possible without strinking the ground and keep the retraction system under pressu...

Page 87: ...e Hour meter Machine owner Inspected by print Inspector signature Inspector title Inspector company Instructions 0 1 1 2 3 4 5 6 7 8 9 4 4 8 1 8 5 7 1 A 1 B 1 1 C D 1 E F 1 G H 9 1 I J K J L M 1 N H 9 O I J K J P M 1 Q I J K J R P M 1 S Interlocks Spare Parts LMI Display Board 56 0016 0066 Enabling Function Switch on Joystick 07 0741 0012 Emergency Pump Switch 07 0703 0430 Emergency Stop Pushbutto...

Page 88: ...ld result in hazardous operating conditions 1 Check to make sure that the operator s and safety manuals are present and complete in the storage container in the operator s compartment 2 Examine the pages of each manual to be sure that they are legible and in good condition Result The operator s manual is appropriate for the machine and all manuals are legible and in good condition V Result The ope...

Page 89: ...on is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The Pre operation Inspection also serves to determine if routine maintenance procedures are required A 3 Perform Function Tests Genie specifications require that this procedure be performed every 8 hours or daily whichever comes first Completing the function tests is essential ...

Page 90: ...number 3 boom tube where it makes contact with the number 2 boom tube lower wear pads 3 Apply a thin layer of grease to the underside of the number 2 boom tube where it makes contact with the number 1 boom tube lower wear pads 4 Lubricate the top and side boom tube wear pads 5 Return the boom to the stowed position Grease Specification PTFE INTERFLON FIN GREASE LS 2 Genie part number 09 4693 0000 ...

Page 91: ...Z c v W V Z q w k l Z b X Z e x e j V W b a Z y h a Z V Y j V V Y b X a W e Z c h a Z g Z X Z a n W a d Z c j n V Z a z Y W h a b p Z y h a Z c d j V Z j e Z X a W e Z c h a Z b j c j c c V W j l j k l Z n W a d j V W b j u j l j g l Z V Y Z Carraro26 32MAxleMaintenanceandRepairManual j a a j a W X j a V h d g Z a w _ T z m a W V w k l Z w _ T m p Z j a w k l Z Carraro 26 32M Front Axle Maintenanc...

Page 92: ... 57 0009 0607 Second Edition First Printing Maintenance ª µ º º À Á Â Ã Ä Å Æ Carraro26 32MAxleMaintenanceandRepairManual Ç È È É Ê Ë Ì È É Ê Í Å Î ª Ï Ð Ñ Ò Ï Ó Ô Õ Ó Ã Ö º º Ø Ç Ø Ù Ú Û Î Ê ª Ü Ê ª É Ï Ð Ñ Ò Ï Ó Ö Õ Ó Ã Ö º º Ø Ç Ø Ù Ú Û Î Ê ª Ü Ê ª Ý ...

Page 93: ...65mm part number 55 0750 0120 Loading shovel 800 Lt part number 59 0201 9022 Concrete bucket 500 Lt manual discharge part number 59 0401 2028 Concrete bucket 500 Lt hydraulic discharge part number 59 0401 2029 Concrete bucket 800 Lt manual discharge part number 59 0401 2030 Concrete bucket 800 Lt hydraulic discharge part number 59 0401 2031 Concrete mixing bucket 500 Lt full hydraulic part number ...

Page 94: ...0401 2013 Concrete bucket 800 Lt manual discharge part number 59 0401 2014 Concrete bucket 800 Lt hydraulic discharge part number 59 0401 2015 Concrete mixing bucket 500 Lt full hydraulic part number 59 0401 2016 Brick holder basket part number 59 0401 2017 Fixed hook on plate part number 59 0700 9007 Mechanical jib 2m length 2000kg capacity part number 59 0802 3016 Mechanical jib 4m length 900kg ...

Page 95: ...all means including those provided by the user or employer to avoid them Always perform a pre operation inspection of the platform per the Genie s instructions prior to use If damage or any unauthorized variation from factory delivered condition is discovered the platform must be tagged and removed from service Do not modify the platform without written approval by Genie Do not use the telehandler...

Page 96: ...As a suspended load moves the load center can change As a result extreme caution in transporting and lifting or placing the load must be observed to minimize the potential for the load to move Overturning Hazards Do not lift a suspended load without the proper and legible load capacity chart for the attachment telehandler combination you are using Do not permit the load to swing freely Always prop...

Page 97: ...le or swinging Do not use any controls to re position the load when traveling Come to a gradual and complete stop before attempting to re position the load Do not attempt to cross inclines as the load center will move towards the tipping line thereby reducing stability Only climb or descend inclines with extreme care as the load center will move towards the tipping line thereby reducing stability ...

Page 98: ...isual contact with the operator at all times Attachments Crush Hazards Never allow the signal person to come between the suspended load and another object such as the telehandler itself Before any maintenance on the mixing bucket rest the bucket on the ground stop the machine remove the starter key and lock the cab door to prevent anybody from gaining access to the control panel Falling Object Haz...

Page 99: ...ad and boom as low to the ground as practical Be sure that all boom and attachment movements are performed as slow as practical to avoid swinging of the load Travelling Be sure that the path of travel is level and capable of supporting the telehandler with its load Keep the boom and load as low as practical while maintaining visibility in the direction of travel Ask a signal person to assist with ...

Page 100: ...er the load until it is safely supported Once the load has been landed continue to lower the boom until the rigging and tethers can be removed Signal Person A signal person is recommended when The point of operation meaning the load travel or the area near or at load placement is not in full view of the operator When the equipment is traveling the view in the direction of travel is obstructed Due ...

Page 101: ...fingers closed RAISE THE BOOM AND LOWER THE LOAD With arm extended horizontally to the side and thumb pointing up fingers open and close while load movement is desired DOG EVERYTHING Hands held together at waist level LOWER With arm and index finger pointing down hand and finger make small circles LOWER BOOM With arm extended horizontally to the side thumb points down with other fingers closed EXT...

Page 102: ...down outriggers down not aligned 250 kg 700 kg 450 kg Maximum lift capacity 4 000 kg Drive speed maximum 30 km h Chassis Levelling if equipped 7 Turning radius outside 2 wheel steer 7 2 m Turning radius outside 4 wheel steer 4 5 m Fuel tank capacity 205 L Maximum grade 40 Horn sound level manufacturer s rating 110 5 dB Backup alarm sound level manufacturer s rating 95 5 dB Mean assessed vibration ...

Page 103: ...ers up outriggers down outriggers down not aligned 0 kg 500 kg 500 kg Maximum lift capacity 4 000 kg Drive speed maximum 30 km h Chassis Levelling if equipped 7 Turning radius outside 2 wheel steer 7 2 m Turning radius outside 4 wheel steer 4 5 m Fuel tank capacity 205 L Maximum grade 40 Horn sound level manufacturer s rating 110 dB Backup alarm sound level manufacturer s rating 95 dB Mean assesse...

Page 104: ...rs up outriggers down outriggers down not aligned 0 kg 475 kg 0 kg Maximum lift capacity 5 000 kg Drive speed maximum 30 km h Chassis Levelling if equipped 6 Turning radius outside 2 wheel steer 7 35 m Turning radius outside 4 wheel steer 4 22 m Fuel tank capacity 205 L Maximum grade 38 Horn sound level manufacturer s rating 110 dB Backup alarm sound level manufacturer s rating 95 dB Mean assessed...

Page 105: ...1500 kg 1000 kg 2000 kg 3000 kg 13 35 m 09 4618 1924 GTH 4016 R 90 ĈĈĈ 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 0 A B 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 70 3 7 75 C D E 20 30 40 50 60 15 42 m 0 6 m 3 0 0 0 k g 4000 kg 2 5 0 0 k g 1000 kg 2000 kg 450 kg 1500 kg 750 kg 13 35 m 09 4618 1925 GTH 4016 R 0 180 09 4618 1926 GTH 4016 R 90 ĈĈĈ 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 0 A B 0 ...

Page 106: ... 15 16 A B 1 2 3 4 5 6 7 8 9 10 11 12 14 70 75 C D E 20 30 40 50 60 17 1000 kg 4000 kg 750 kg 1500 kg 3000 kg 2000 kg 600 kg 15 94 m 12 91 m 13 3 7 0 10 0 09 4618 1929 GTH 4016 R 0 180 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B 1 2 3 4 5 6 7 8 9 10 11 12 14 70 75 C D E 20 30 40 50 60 15 79 m 0 10 500 kg 1000 kg 2000 kg 4000 kg 1500 kg 3000 kg 12 91 m 3 7 13 0 350 kg 09 4618 1930 GTH 4016 R 90 ...

Page 107: ...irst Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 105 Load Charts GTH 4016 R 900Kg Jib 09 4618 1935 GTH 4016 R 0 180 09 4618 1937 GTH 4016 R 0 180 09 4618 1936 GTH 4016 R 90 ĈĈĈ 09 4618 1938 GTH 4016 R 90 ĈĈĈ ...

Page 108: ...TH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4016 R 2000Kg Jib 09 4618 1931 GTH 4016 R 0 180 09 4618 1932 GTH 4016 R 90 ĈĈĈ 09 4618 1933 GTH 4016 R 0 180 09 4618 1934 GTH 4016 R 90 ĈĈĈ ...

Page 109: ...ù ú û ü ý ý ý þ ÿ ù ù ù ú û ù ù ù ú û ø ù ú û ø ù ù ú û ù ù ù ú û 09 4618 1971 GTH 4016 R 90 ĈĈĈ 09 4618 1968 GTH 4016 R 0 180 0 1 2 3 4 5 0 1 2 6 7 0 1 2 3 4 5 0 3 8 3 1 8 9 8 8 0 8 1 8 2 8 A 3 8 8 8 A 4 B C D D D E F G H H H I J K L H I J M D D D E F G L H H I J N H H I J K H H H I J 09 4618 1969 GTH 4016 R 90 ĈĈĈ O P O Q R R S T U V W X Y Z R O R R R S R T R U R V R W O R S T U V W X Y Z R O R ...

Page 110: ... GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts 09 4618 1939 GTH 4016 R 90 ĈĈĈ 09 4618 1941 GTH 4016 R 90 ĈĈĈ 09 4618 1940 GTH 4016 R 0 180 09 4618 1942 GTH 4016 R 0 180 GTH 4016 R Bucket ...

Page 111: ...May 2015 Second Edition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 109 Load Charts GTH 4016 R Man Platform ...

Page 112: ...21 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4016 R Manitou standard Carriage 09 4618 1896 GTH 4016R GM 1 0 180 09 4618 1897 GTH 4016R GM 1 90 ĈĈĈ 09 4618 1898 GTH 4016R GM 1 0 180 09 4618 1899 GTH 4016R GM 1 90 ĈĈĈ ...

Page 113: ...9 0607 GTH 4016 R GTH 4018 R GTH 5021 R 111 Load Charts GTH 4016 R Manitou P1200 Jib 09 4618 1902 1200 KG 0 180 GTH 4016R GM 1 09 4618 1900 0 180 1200 KG GTH 4016R GM 1 09 4618 1903 1200 KG 90 ĈĈĈ GTH 4016R GM 1 09 4618 1901 1200 KG 90 ĈĈĈ GTH 4016R GM 1 ...

Page 114: ...No 57 0009 0607 Second Edition First Printing Load Charts GTH 4016 R Manitou P4000 Jib 09 4618 1906 4000 KG 0 180 GTH 4016 R GM 1 09 4618 1904 GTH 4016 R 4000 KG 0 180 09 4618 1905 4000 KG 90 ĈĈĈ GTH 4016R GM 1 09 4618 1907 4000 KG 90 ĈĈĈ GTH 4016R GM 1 ...

Page 115: ...art No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 113 Load Charts GTH 4016 R Manitou Fixed Hook PC40 09 4618 1910 GTH 4016R GM 1 0 180 09 4618 1908 GTH 4016R GM 1 0 180 09 4618 1911 GTH 4016R GM 1 90 ĈĈĈ 09 4618 1909 GTH 4016R GM 1 90 ĈĈĈ ...

Page 116: ... GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4016 R Winch H3T S4 09 4618 1914 GTH 4016R GM 1 0 180 09 4618 1912 0 180 GTH 4016R GM 1 09 4618 1915 GTH 4016R GM 1 90 ĈĈĈ 09 4618 1913 GTH 4016R GM 1 90 ĈĈĈ ...

Page 117: ...dition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 115 Load Charts GTH 4018 R Standard Carriage 09 4618 1849 0 180 GTH 4018 R GTH 4018 R 09 4618 1850 90 ĈĈĈ 0 180 09 4618 1851 90 ĈĈĈ GTH 4018 R ...

Page 118: ...16 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R Hook 09 4618 1855 GTH 4018 R 0 180 90 ĈĈĈ 09 4618 1856 GTH 4018 R 0 180 09 4618 1857 GTH 4018 R 90 ĈĈĈ ...

Page 119: ...nd Edition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 117 Load Charts GTH 4018 R 900Kg Jib 09 4618 1861 GTH 4018 R 0 180 90 ĈĈĈ 09 4618 1862 GTH 4018 R 90 ĈĈĈ 09 4618 1863 GTH 4018 R 0 180 ...

Page 120: ...GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R 2000Kg Jib 09 4618 1858 GTH 4018 R 0 180 90 ĈĈĈ 09 4618 1859 GTH 4018 R 0 180 09 4618 1860 GTH 4018 R 90 ĈĈĈ ...

Page 121: ...ĈĈ n o p p q r s t u v w x p n p p p q p r p s p t o q y n p q r s t u v w x p n p p p q p r p s p t p u p v p w p u z v t w v n u n t n s n r n q n n p n o q u n p s x w p x s n n n 09 4618 1865 GTH 4018 R 0 180 ª ª ª ª ª ª ª ª 09 4618 1866 GTH 4018 R 90 ĈĈĈ µ µ µ º µ µ À Á Â Ã Ä Å Æ Ç Ç Ç È É À Ê Ä Ä Ë Ì Á Ê Ä Ë Ì Í Ê Ä Ë Ì Ê Ä Ä Ë Ì À Ä Ä Ä Ë Ì Í Ä Ä Ä Ë Ì Ä Ë Ì ...

Page 122: ...0 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R Bucket 09 4618 1852 GTH 4018 R 90 ĈĈĈ 0 180 09 4618 1853 GTH 4018 R 90 ĈĈĈ 09 4618 1854 GTH 4018 R 0 180 ...

Page 123: ...First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 121 Load Charts GTH 4018 R Man Platform Only for stage 3A 09 4618 1951 GTH 4018 R 2P 300 F 90 ĈĈĈ 0 180 09 4618 1950 GTH 4018 R 3P 700 REM 4400 90 ĈĈĈ 0 180 ...

Page 124: ... 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R Manitou Standard Carriage 09 4618 1869 GTH 4018R GM 1 0 180 09 4618 1870 GTH 4018R GM 1 90 ĈĈĈ 09 4618 1883 GTH 4018R GM 1 90 ĈĈĈ 0 180 ...

Page 125: ...ing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 123 Load Charts GTH 4018 R Manitou P1200 Jib 09 4618 1872 1200 KG GTH 4018R GM 1 0 180 09 4618 1873 1200 KG GTH 4018R GM 1 90 ĈĈĈ 09 4618 1871 1200 KG GTH 4018R GM 1 90 ĈĈĈ 0 180 ...

Page 126: ...GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R Manitou P4000 Jib 09 4618 1875 4000 KG 0 180 GTH 4018R GM 1 09 4618 1876 4000 KG GTH 4018R GM 1 90 ĈĈĈ 09 4618 1874 4000 KG GTH 4018R GM 1 90 ĈĈĈ 0 180 ...

Page 127: ...rst Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 125 Load Charts GTH 4018 R Manitou Fixed Hook PC40 09 4618 1878 GTH 4018R GM 1 0 180 09 4618 1879 GTH 4018R GM 1 90 ĈĈĈ 09 4618 1877 GTH 4018R GM 1 90 ĈĈĈ 0 180 ...

Page 128: ...GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 4018 R Manitou Winch H3T S4 09 4618 1881 GTH 4018R GM 1 0 180 09 4618 1882 GTH 4018R GM 1 90 ĈĈĈ 09 4618 1880 GTH 4018R GM 1 90 ĈĈĈ 0 180 ...

Page 129: ...00 kg 0 kg 250 kg 0 60 m 09 4618 1642 GTH 5021R 09 4618 1643 A B C D E 70 60 50 40 30 20 0 77 50 10 3 50 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 16 17 18 19 20 21 22 18 24 m 20 86 m 5000 kg 4000 kg 3000 kg 2500 kg 2000 kg 1500 kg 1000 kg 750 kg 475 kg 0 60 m 90 ĈĈĈ 0 180 GTH 5021R A B 40 30 20 0 10 3 50 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 130: ...Ü Þ Ü ß Ô Ý Ü Ü Ú Ù Ø Ö Ó Þ ß Ü Ô Ü Ü Ü Ú Ü Ù Ü Ø Ü Ý Ú Ü Ö Ü Ó Ü Þ Ü ß Ú Ô Ú Ü Ú Ú Ü Þ Û Ú Ø à á â ã ä å æ Ô Û Ö à â ç è á é â ç è ê é â ç è ë é â â ç è ì â â â ç è å â â â ç è á â â â ç è ë â â â ç è é â â ç è 09 4618 1885 GTH 5021R 90 ĈĈĈ í î ï ð ñ ò ó ô õ ó ô ö ó ô ó ô ø ó ô ù ó ô ó ô ò ò ú ö ô û ó ô ü ø ú ö ô ó û ù ø ö õ ò ý þ û ó û û û ù û ø û û ö û õ û ò û ý û þ ó ü û û ù ø ö õ ò ý þ û ó û ...

Page 131: ...Second Edition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 129 Load Charts GTH 5021 R Hook GTH 5021R 09 4618 1696 90 ĈĈĈ 0 180 GTH 5021R 09 4618 1697 0 180 GTH 5021R 09 4618 1698 90 ĈĈĈ ...

Page 132: ...0 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing GTH 5021 R 900kg Jib Load Charts GTH 5021R 09 4618 1699 90 ĈĈĈ 0 180 GTH 5021R 09 4618 1700 0 180 GTH 5021R 09 4618 1701 90 ĈĈĈ ...

Page 133: ...ond Edition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 131 Load Charts GTH 5021 R 2000kg Jib GTH 5021R 09 4618 1702 90 ĈĈĈ 0 180 GTH 5021R 09 4618 1703 0 180 GTH 5021R 09 4618 1704 90 ĈĈĈ ...

Page 134: ...GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing GTH 5021 R Winch 4000kg Load Charts GTH 5021R 09 4618 1705 90 ĈĈĈ 0 180 GTH 5021R 09 4618 1706 0 180 GTH 5021R 09 4618 1707 90 ĈĈĈ ...

Page 135: ...GTH 5021R 09 4618 1889 0 180 I J K L M N O P Q O P R O P S O P T O P U O P O P N N V R O P W O P X T V R O P O W U T S R Q N Y Z W O W W W U W T W S W R W Q W N W Y W Z O X W W U T S R Q N Y Z W O W W W U W T W S W R X U W Q W N W Y W Z U O U W U U W N V N U _ a _ b b b c d e b b b c d b b c d b c d b b c d f b c d b b b c d g b b b c d e b c d 5000Kg GTH 5021R 09 4618 1890 90 ĈĈĈ 5000Kg h i j k l...

Page 136: ... 134 GTH 4016 R GTH 4018 R GTH 5021 R Part No 57 0009 0607 Second Edition First Printing Load Charts GTH 5021 R Bucket GTH 5021R 09 4618 1708 90 0 180 GTH 5021R 09 4618 1709 0 180 GTH 5021R 09 4618 1710 90 ĈĈĈ ...

Page 137: ...d Edition First Printing Part No 57 0009 0607 GTH 4016 R GTH 4018 R GTH 5021 R 135 GTH 5021 R Man platform Load Charts GTH 5021R 09 4618 1920 2P 300 F 90 ĈĈĈ 0 180 GTH 5021R 09 4618 1921 90 ĈĈĈ 0 180 3P 700 REM 4400 ...

Page 138: ...4618 1973 ª ª ª ª ª ª µ º º º º º º GTH 5021R GM 1 09 4618 1783 90 ĈĈĈ 0 180 À Á Â Ã Ä Â Ã Å Â Ã Æ Â Ã Ç Â Ã È Â Ã Â Ã Á Á É Å Â Ã Ê Â Ã Ë Ç É Å Â Ã Â Ê È Ç Æ Å Ä Á Ì Í Ê Â Ê Ê Ê È Ê Ç Ê Æ Ê Å Ê Ä Ê Á Ê Ì Ê Í Â Ë Ê Ê È Ç Æ Å Ä Á Ì Í Ê Â Ê Ê Ê È Ê Ç Ê Æ Ê Å Ë È Ê Ä Ê Á Ê Ì Ê Í È Â È Ê È È Ê Ì É È Ä Î Ï Ð Ñ Ò Ó Ô Â É Ä Â Î Õ Ð Ð Ð Ö Ø Ð Ð Ð Ö Ï Ù Ð Ð Ö Ï Ð Ð Ð Ö Ú Ù Ð Ð Ö Ú Ð Ð Ð Ö Û Ù Ð Ö Õ Û Ù Ö Ù...

Page 139: ... ë ç é å â ã â ê è ç æ å ä á ì í ê â ê ê ê è ê ç ê æ ê å ê ä ê á ê ì ê í â ë ê ê è ç æ å ä á ì í ê â ê ê ê è ê ç ê æ ê å ë è ê ä ê á ê ì ê í è â è ê è è î ï ï ï ð ñ ò ï ï ï ð ñ ó ô ï ï ð ñ õ ô ï ð ñ ô ï ï ð ñ ó ï ï ï ð ñ ò ô ï ð ñ ï ð ñ ê á é á å ö ò ï õ ò ø ù ú ú ú û ü GTH 5021R GM 1 09 4618 1785 90 ĈĈĈ PC 40 ý þ ÿ GTH 5021 R GM 1 09 4618 1786 90 ĈĈĈ 0 180 PC 40 0 1 2 3 4 5 6 1 1 1 7 8 0 9 1 1 7 ...

Page 140: ...L M J B J J J H J G J F J E K H J D J A J L J M H B H J H H N O O O P Q R O O O P Q S O O O P Q T U O O P Q V U O P Q U O O P Q T O O O P Q S U O P Q O P Q J A I A E W S O X V S Y GTH 5021R GM 1 09 4618 1788 90 ĈĈĈ PC 50 Z _ a b a c a d a e a f a a _ _ g c a h a i e g c a h f e d c b _ j k h h h h f h e h d h c h b h _ h j h k i h h f e d c b _ j k h h h h f h e h d h c i f h b h _ h j h k f f h f...

Page 141: ... Ã Â Á À È É Æ Æ Æ Æ Ä Æ Ã Æ Â Æ Á Ç Ä Æ À Æ Æ È Æ É Ä Ä Æ Ä Ä Ä Å Æ Ê Æ É Ë Ì Í Í Î Ï Ð Ñ Í Î Ï Ñ Í Í Î Ï Ì Ñ Í Î Ï Ë Í Í Î Ï Í Î Ï Ë Í Í Í Î Ï Ä Æ Ä Ã Ä Â Ì Ò Ó Í Í Ô GTH 5021R GM 1 09 4618 1801 90 ĈĈĈ 0 180 1200 KG Õ Ö Ø Ù Ú Û Ü Ý Û Ü Þ Û Ü ß Û Ü à Û Ü á Û Ü Û Ü Ú Ú â Þ Û Ü ã Û Ü ä à â Þ Û Ü Û ã á à ß Þ Ý Ú å æ ã Û ã ã ã á ã à ã ß ã Þ ã Ý ã Ú ã å á Û Û ä ã ã á à ß Þ Ý Ú å æ ã Û ã ã ã á ã à ã ß ...

Page 142: ...ü û ú ø þ ý ü û ú ø þ ý ü û þ ú þ ø þ þ þ ÿ þ ø þ ý þ ü GTH 5021R GM 1 09 4618 1797 90 ĈĈĈ 4000 KG 0 1 0 1 2 0 1 3 0 1 0 1 3 0 1 4 5 3 0 1 2 2 6 7 8 GTH 5021R GM 1 09 4618 1798 90 ĈĈĈ 0 180 4000 KG 9 A B C D E F B G H D F B G E D C B A I J G G G G E G D G C G B G A G G I E H G G E D C B A I J G G G G E G D G C G B H E G A G G I G J E E G E E G I F G I K L M M N O G J P Q M M N O P M M M N O E D E ...

Page 143: ... c d e f b d e c b a _ g h e e e e c e b e a e e _ e e g e h f e e c b a _ g h e e e e c e b e a e f c e _ e e g e h c c e c c e g d c i j k k k l m n k k k l m o p k l m p k k l m k l m q p k l m n k k l m c c b c a r s s s t u q k k k l m n p k k l m q q v n j w GTH 5021R GM 1 09 4618 1803 90 ĈĈĈ 6000 KG x y z GTH 5021R GM 1 09 4618 1804 90 ĈĈĈ 0 180 6000 KG ª ª ª ª ª ª ª ª ª ª ª ª µ µ ª ª ª º º...

Page 144: ...Ë Î Ê Î É Ï Ì Î È Î Å Î Ð Î Ñ Ì Æ Ì Î Ì Ì Ì Æ Í Î Å Ò Ó Ô Ô Ô Õ Ö Ø Ô Õ Ö Ø Ô Ô Õ Ö Ô Õ Ö Ù Ø Ô Õ Ö Ó Ô Ô Õ Ö Ù Ú Û Ô Ô Ü Ì Æ Ì Î Ì Ë Ì Ê Ó Ý Ô Ô Õ Ö GTH 5021R GM 1 09 4618 1806 90 ĈĈĈ 1600 KG Þ ß à á â ã ä å æ ä å ç ä å è ä å é ä å ê ä å ä å ã ã ë ç ä å ì ä å í é ë ç ä å ä ì ê é è ç æ ã î ï ì ä ì ì ì ê ì é ì è ì ç ì æ ì ã ì î ê ä ä í ì ì ê é è ç æ ã î ï ì ä ì ì ì ê ì é ì è ì ç í ê ì æ ì ã ì î ì ï...

Page 145: ... D C K L I A I I I G I F I E I D I C I I K G A A J I I G F E D C K L I A I I I G I F I E I D I C I I K I L G A G I G G I L H E M I L N O P P Q R S O P Q R O P P Q R T O P Q R N P P Q R P Q R N P P P Q R G I G F G E T U V O O W G A A A X Y Z GTH 5021R GM 1 09 4618 1810 90 ĈĈĈ 0 180 _ a b c d e f d e g d e h d e i d e j d e d e c c k g d e l d e m i k g d e d l j i h g f c n o l d l l l j l i l h l ...

Page 146: ...1 0 180 GTH 5021R GM 1 09 4618 1812 90 ĈĈĈ ª ª µ GTH 5021R GM 1 09 4618 1813 90 ĈĈĈ 0 180 º À Á Â À Á Ã À Á Ä À Á Å À Á Æ À Á À Á Ç Ã À Á È À Á É Å Ç Ã À Á À È Æ Å Ä Ã Â Ê Ë È À È È È Æ È Å È Ä È Ã È Â È È Ê È Ë À É È È Æ Å Ä Ã Â Ê Ë È À È È È Æ È Å È Ä È Ã È Â È È Ê È Ë Æ À Æ È Æ Æ Æ Å Æ Ä Æ À Æ È Ì Í Í Í Î Ï Ð Í Í Í Î Ï Ñ Ò Í Î Ï Ò Í Í Î Ï È Ë Ç À Ó Ð Ò Í Í Î Ï Ì Ô Õ Ñ Ð Ö ...

Page 147: ...Ý å ã â á à ß Ü ç è å Ý å å å ã å â å á å à å ß å Ü å ç å è Ý æ å å ã â á à ß Ü ç è å Ý å å å ã å â å á å à æ ã å ß å Ü å ç å è ã Ý ã å ã ã å Ü ä è á é ê ë ì í î ï î ð ð ð ñ ò ê ó ð ð ñ ò ê ð ð ð ñ ò ô ó ð ñ ò ó ð ð ñ ò ð ñ ò î ó ð ñ ò õ ð ð ð ñ ò î ó ð ð ñ ò ê ð ð ñ ò GTH 5021R GM 1 09 4618 1791 90 ĈĈĈ 3000 KG ö ø ù ú û ü ý þ ü ý ÿ ü ý ü ý ü ý ü ý ü ý û û ÿ ü ý ü ý ÿ ü ý ü ÿ þ û ü ÿ þ û ü ÿ þ û ü...

Page 148: ... D N K K L M D K K K L M N K K L M K L M H N K L M O K K K L M D K K L M GTH 5021R GM 1 09 4618 1794 90 ĈĈĈ 5000 KG P Q R S T U V W X V W Y V W Z V W V W V W V W U U Y V W V W _ Y V W V Z Y X U a V Z Y X U a V _ Z Y X U a V Z Y _ X U a V V V b c d e f g h g i j j k l c i j j k l c j j j k l i j j k l j k l g i j k l c j j k l GTH 5021R GM 1 09 4618 1795 90 ĈĈĈ 0 180 5000 KG m n o p q r s t u s t v...

Page 149: ... ĈĈĈ µ º º µ µ µ µ º µ À Á Â Ã Ä Å Æ Ç Á Á È É Æ Á Á Á È É Á È É À Ç Á È É Ç Á Á È É Æ Á Á È É Ê Ë Ì Ì Í Î GTH 5021R GM 1 09 4618 1816 Ï Ð Ñ Ò Ó Ô Õ Ö Õ Ö Ø Õ Ö Ù Õ Ö Ú Õ Ö Û Õ Ö Õ Ö Ô Ô Ü Ø Õ Ö Ý Õ Ö Þ Ú Ü Ø Õ Ö Õ Ý Û Ú Ù Ø Ô ß à Ý Õ Ý Ý Ý Û Ý Ú Ý Ù Ý Ø Ý Ý Ô Ý ß Ý à Õ Þ Ý Ý Û Ú Ù Ø Ô ß à Ý Õ Ý Ý Ý Û Ý Ú Ý Ù Ý Ø Þ Û Ý Ý Ô Ý ß Ý à Û Õ Û Ý Û Û Ý Ô Ü ß á â ã ä å å æ ã ç å å è é ã å å å è é ê ç å è é...

Page 150: ...oupled to attachments with fixed centre of load Forks Bucket Clamps 1 33 x Q Q Nominal Rated Load Capacity Telehandler coupled to attachments with oscillating centre of load Hook Jib Hoist 1 33 x Q 0 1 x Fb on tires 1 25 x Q 0 1 x Fb on outriggers Q Nominal Rated Load Capacity Fb Boom weight reduced i e equal overturning moment at boom tip ...

Page 151: ...ollowing Directives 1 EC Directive 2006 42 EC Machinery Directive The machinery described below is suitable for Genie telehandlers models specified in the user manual Model Type Description Serial Number Manufacture Date Country of Manufacture Manufacturer TEREX Global GmbH Bleicheplatz 2 8200 Schaffhausen Switzerland European representative Genie UK LTD The Maltings Wharf Road Grantham Lincolnshi...

Page 152: ... y B d e t u b i r t s i D www genielift com ...

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