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Terex Genie GTH-1256, Service And Repair Manual

The Terex Genie GTH-1256 is a powerful and versatile telehandler designed for heavy-duty lifting and loading tasks. Ensure the peak performance of your machine with the Service and Repair Manual, available for free download from manualshive.com. This comprehensive manual provides detailed instructions for maintenance and troubleshooting to keep your equipment running smoothly.

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September 2016

Part No. 1272856 

GTH-1256 

4-5 

Section 4 • Fault Codes

FAULT CODES

523938

9

Timeout Error (BAM to packet) for CAN-Receive-Frame AT1IGCVol1 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system upstream cat; DPF-system downstream cat) 

523939

9

Timeout Error (BAM to BAM) for CAN-Receive-Frame AT1IGCVol1 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system upstream cat; DPF-system downstream cat) 

523940

9

Timeout Error (PCK2PCK) for CAN-Receive-Frame AT1IGCVol1 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system upstream cat; DPF-system downstream cat) 

3234

9

Timeout Error of CAN-Receive-Frame AT1OG1; NOX sensor (SCR-system downstream cat; 
DPF-system downstream cat) 

3234

2

DLC Error of CAN-Receive-Frame AT1O1Vol NOX Sensor (SCR-system downstream cat; DPF-
system downstream cat); length of frame incorrect 

3234

9

Timeout Error of CAN-Receive-Frame AT1OG1Vol; NOX sensor (SCR-system downstream cat; 
DPF-system downstream cat) 

523941

9

Timeout Error (BAM to packet) for CAN-Receive-Frame AT1OGCVol2 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system downstream cat; DPF-system downstream cat) 

523942

9

Timeout Error (BAM to BAM) for CAN-Receive-Frame AT1OGCVol2 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system downstream cat; DPF-system downstream cat) 

523943

9

Timeout Error (PCK2PCK) for CAN-Receive-Frame AT1OGCVol2 information; factors & 
Sensorcalibration for NOX Sensor (SCR-system downstream cat; DPF-system downstream cat) 

523935

12

Timeout Error of CAN-Transmit-Frame EEC3VOL1; Engine send messages 

523936

12

Timeout Error of CAN-Transmit-Frame EEC3VOL2; Engine send messages 

523212

9

Timeout Error of CAN-Receive-Frame ComEngPrt; Engine Protection 

523240

9

Timeout CAN-message FunModCtl; Function Mode Control 

523216

9

Timeout Error of CAN-Receive-Frame PrHtEnCmd; pre-heat command, engine command 

523793

9

Timeout Error of CAN-Receive-Frame UAA10; AGS sensor service message 

523794

9

Timeout Error of CAN-Receive-Frame UAA11; AGS sensor data 

523803

9

Timeout Error of CAN-Receive-Frame RxEngPres; Status burner airpump 

523766

9

Timeout Error of CAN-Receive-Frame Active TSC1AE 

523767

9

Timeout Error of CAN-Receive-Frame Passive TSC1AE 

523768

9

Timeout Error of CAN-Receive-Frame Active TSC1AR 

523769

9

Timeout Error of CAN-Receive-Frame Passive TSC1AR 

523770

9

Timeout Error of CAN-Receive-Frame Passive TSC1DE 

523776

9

Timeout Error of CAN-Receive-Frame TSC1TE -active 

523777

9

Passive Timeout Error of CAN-Receive-Frame TSC1TE; Setpoint 

523778

9

Active Timeout Errorof CAN-Receive-Frame TSC1TR 

523779

9

Passive Timeout Error of CAN-Receive-Frame TSC1TR 

523788

12

Timeout Error of CAN-Transmit-Frame TrbCH; Status Wastegate 

523605

9

Timeout Error of CAN-Receive-Frame TSC1AE; Traction Control 

523606

9

Timeout Error of CAN-Receive-Frame TSC1AR; Retarder 

Summary of Contents for Genie GTH-1256

Page 1: ...ier 4i From GTH12M 250 to GTH12M 280 Part No 1272856 Rev A1 September 2016 This manual includes Repair procedures Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures Re...

Page 2: ...t maintenance and repair be performed at an authorized dealer service center Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible However continuous improveme...

Page 3: ...lease A1 09 2016 Introduction Serial Number Legend REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section 5_Schematics 5 3...

Page 4: ...e Section Procedure Page Description REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section 5_Schematics 5 3 Electronic Ver...

Page 5: ...September 2016 Part No 1272856 GTH 1256 v INTRODUCTION Serial Number legend 6 5 5...

Page 6: ...vi GTH 1256 Part No 1272856 September 2016 This page intentionally left blank...

Page 7: ...tified in the Operator s Manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on t...

Page 8: ...othing if the situation warrants it Be aware of potential crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoe...

Page 9: ...2 3 Hydraulic Component Specifications 2 4 Function Manifold Specifications 2 5 Air Conditioner Refrigerant Specifications 2 5 Perkins 1204E E44TA Engine 2 6 Deutz TCD 4 1 L4 Engine 2 7 Dana Integral...

Page 10: ...1 Operator s Compartment 3 15 2 2 Machine Controls 3 17 Fuel and Hydraulic Tank 3 1 Fuel and hydraulic tank 3 20 Engines 4 1 Engines 3 22 4 2 Engine Fault Codes 3 22 Transmission 5 1 Gearbox 3 23 5 2...

Page 11: ...ine Fault Codes Models with Deutz TCD 4 1 L4 4 3 How to Troubleshoot the Perkins 1204E E44TA Engine 4 42 Section 5 Schematics Introduction 5 1 Electrical and Hydraulic Symbol Legends 5 2 Electrical Sc...

Page 12: ...xii GTH 1256 Part No 1272856 September 2016 This page intentionally left blank...

Page 13: ...perator s Manual Tires and wheels Tire size 17 5 x 25 Tire ply rating 22 Weight rough terrain tire air filled 427 lbs 194 kg Weight rough terrain tire foam filled 1275 lbs 578 kg Tire pressure models...

Page 14: ...lbs 10206 kg Lift capacity maximum 12000 lbs 5450 kg Boom function speeds maximum Boom up 16 seconds Boom down 13 seconds Boom extend 22 seconds Boom retract 15 seconds Fork tilt up 5 seconds Fork ti...

Page 15: ...on properties Optional fluids Biodegradable Petro Canada Environ MV46 Statoil Hydra Way Bio Pa 32 BP Biohyd SE S Fire resistant UCON Hydroluble HP 5046 Quintolubric 822 Mineral based Shell Tellus S2 V...

Page 16: ...Configuration 8 gpm 31 L min Displacement Perkins Configuration 0 98 cu in 16 cc Flow rate 2200 rpm Perkins Configuration 9 gpm 35 L min Hydraulic Oil Radiator Fan Pump Pump pressure maximum 1740 psi...

Page 17: ...Diff lock relief valve pressure maximum measured at test port TP3 406 psi 28 bar Rear lock up relief valve pressure maximum measured at test port TP3 406 psi 28 bar Sway relief valve pressure maximum...

Page 18: ...use of alternative engine oils For oil requirements refer to the Engine Operation and Maintenance Manual on your machine SPECIFICATIONS Fuel requirements For fuel requirements refer to the engine Oper...

Page 19: ...CJ4 low ash oil Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operation and Maintenance Manual on your machine Fuel requirement...

Page 20: ...a Axle Steering Integrated steer cylinder Joints Heavy duty double U joints Steering angle maximum 35 Front Axle Lubrication Front differential 22 19 quarts 21 liters Axle planetary end each 2 quarts...

Page 21: ...8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash size Torque 4 14 ft lbs 19 Nm 6 23 ft lbs 31 2 Nm 8 36 ft...

Page 22: ...1 Align the tube flare hex nut against the nose of the fitting body body hex fitting and tighten the hex nut to the body hex fitting to hand tight approximately 30 in lbs 3 4 Nm 2 Make a reference mar...

Page 23: ...EAD i n l bs N m i n l bs N m i n l bs N m i n l bs N m i n l bs N m 20 80 9 100 11 3 110 12 4 140 15 8 130 14 7 28 90 10 1 120 13 5 120 13 5 160 18 140 15 8 ft l bs N m ft l bs N m ft l bs N m ft l b...

Page 24: ...2 12 GTH 1256 Part No 1272856 September 2016 Section 2 Specifications This page intentionally left blank...

Page 25: ...ost of the procedures in this section should only be performed by a trained service professional in a suitably equipped workshop Select the appropriate repair procedure after troubleshooting the probl...

Page 26: ...on attach a lifting strap from an overhead crane to the top of the lifting fork frame at the front of the boom Support the frame Do not apply any lifting pressure 2 If the machine is equipped with the...

Page 27: ...ntal position 3 Fully retract the boom 4 Turn the machine off and remove the key from the key switch 5 At the pivot end of the boom remove pins l and pulleys m 6 Remove the upper screws securing the u...

Page 28: ...to the new chain 14 Using the assistance of a second operator install the chain by pulling the guide rope from the fork end of the boom while the other operator guides the chain from the pivot end of...

Page 29: ...position 3 Fully retract the boom 4 Turn the machine off and remove the key from the key switch 5 At the pivot end of the boom remove pins l and pulleys m 6 Remove the lower screws securing the lower...

Page 30: ...from the pivot end of the boom 14 Install the lower screws securing the lower chains f g 15 Remove the guide rope 16 Connect the chain to the anchor plates p by means of the retaining fasteners q 17...

Page 31: ...strap from the overhead crane to the lifting cylinder rod side and put some tension on it 7 Using a soft metal drift remove the slave cylinder locking pin from the boom support DANGER Crushing hazard...

Page 32: ...al drift and a hammer remove the rod end pivot pin from the tilt cylinder Keep attention to choose a drift smaller than the pivot pin 3 Remove the bottom end carter of the boom 4 Tag disconnect and pl...

Page 33: ...ng strap connected to the overhead crane sling the first second and third boom out of the fourth one 15 Set the boom assembly on a structure capable of supporting it 16 Let the first and second boom s...

Page 34: ...lowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray NOTICE Component damage hazard Hoses can be damaged if they are kinked or pinched 3 Attach a lifting strap fr...

Page 35: ...the cylinder retainer 13 Place a container of suitable size under the hydraulic hoses before disconnecting 14 Tag disconnect and plug the hydraulic hoses from the extend cylinder Cap the cylinder fitt...

Page 36: ...the cylinder 4 Place a container of suitable size under the hydraulic hoses before disconnecting 5 Tag disconnect and plug the hydraulic hoses from the level cylinder Cap the cylinder fittings WARNIN...

Page 37: ...ommended 1 Before replacing a hydraulic hose thoroughly clean the machine including the inside of the boom assembly 2 Tag disconnect and plug both ends of the hydraulic hose to be replaced Cap the fit...

Page 38: ...ne support the cylinder 5 Place a container of suitable size under the hydraulic hoses before disconnecting 6 Tag disconnect and plug the hydraulic hoses from the level cylinder Cap the cylinder fitti...

Page 39: ...tion burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 3 Remove the protective cover next to the cab inner side...

Page 40: ...n and an overhead crane slowly raise the cabin away from the machine and set it on a supporting device NOTICE Component damage hazard Wrapping a strap around the cab and lifting using an overhead cran...

Page 41: ...the nut securing the steering wheel to the column and remove the steering wheel 2 2 Machine Controls How to Remove the Steering Column 1 Get behind the front right wheel and disconnect the battery fro...

Page 42: ...hydraulic tank will result in excessive hydraulic fluid leaking from the hose Do not disconnect the hose from the port if the joystick is below the hydraulic oil level in the hydraulic tank 5 Remove t...

Page 43: ...isconnect and plug the hydraulic hoses of the brake pedal pump WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil...

Page 44: ...n death or serious injury and significant component damage Dealer service is strongly recommended 1 Get behind the front right wheel and disconnect the battery from the machine WARNING Electrocution b...

Page 45: ...ne and or diesel fuel 12 Remove all the screws 13 Loosen all the clamps and pull out the hoses 14 Remove the wire harness from bulb on the hydraulic filter 15 Place a container of suitable size under...

Page 46: ...4 1 Engines How to Repair the Perkins 1204E E44TA Engine Repair procedures and additional engine information is available in the Perkins 1204E E44TA Operation and Maintenance Manual Perkins part numbe...

Page 47: ...op Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage Dealer service is required 1 Chock the wheels 2 Remove the fastener...

Page 48: ...y from both ends of the axle 8 Support and secure the axle to an appropriate lifting device 9 Remove the fasteners securing the sway cylinder rod end pivot pin to the chassis 10 Use a soft metal drift...

Page 49: ...the throttle pedal Result the pressure gauge reads 3770 psi 260 bar The pump is good Pressure is not within specification The pump needs to be adjusted OR the pump or pump coupling is faulty and need...

Page 50: ...d plug the case drain hose located at the top of the pump Cap the fitting on the pump WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very...

Page 51: ...p on the transmission pump 2 Install the high pressure hose onto the pump outlet WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowl...

Page 52: ...With the engine running move the joystick slowly to verify that the movements are performed correctly 6 Shut off the engine and inspect for oil leaks How to Adjust the Boom and Steering Function Pump...

Page 53: ...rning the valve on the function manifold when the pressure gauge reading is stable Result the pressure gauge reads 3915 psi 270 bar The pump is good Proceed to step 9 Pressure is not within specificat...

Page 54: ...ifting equipment and a suitable workshop Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage Dealer service is strongly re...

Page 55: ...be torqued to specification during installation Refer to Section 2 Hydraulic Hose and Fitting Torque Specifications Note Perform this procedure with the engine off and cool to the touch 1 Install the...

Page 56: ...ow to Prime the Auxiliary Gear Pump 1 Start the engine allow the engine to run at low idle for 15 seconds then shut off the engine 2 Wait 15 seconds then start the engine again 3 Allow the engine to r...

Page 57: ...pressure gauge connected to test port TP3 reads 406 psi 28 bar Pressure is not within specification Adjust the boost pressure valve c located under the pump 5 Increase the engine speed to 1100 rpm 6...

Page 58: ...ove the cover that is under engine 4 Locate the battery disconnect switch and disconnect the battery from the machine 5 Remove the retaining fasteners that secure the battery disconnect switch mountin...

Page 59: ...cover of the engine housing 3 Remove the cover that is under engine 4 Attach a lifting strap and lift the transmission pump using a overhead crane 5 Install the hydrostatic transmission pump on the e...

Page 60: ...ngine Run at low idle for 5 seconds Shut the engine off and wait for 15 seconds 3 Start the engine Run at low idle for 10 seconds Shut the engine off and wait for 15 seconds 4 Note Repeat step 4 until...

Page 61: ...the left Continue holding the steering while observing the pressure reading on the pressure gauge Result the pressure gauge reads 2610 psi 180 bar The pressure setting is correct Proceed to step 8 Pre...

Page 62: ...e Specifications Note Perform this procedure with the engine off and cool to the touch 1 Close the hydraulic tank ball valve 2 Remove the central cover of the machine 3 Tag disconnect and plug the hos...

Page 63: ...i 0 to 350 bar pressure gauge to port TP1 boom and steering functions hydraulic circuit test port 2 Start the engine 3 Increase the engine speed to maximum rpm 4 Moving the joystick retract the boom R...

Page 64: ...ote Perform this procedure with the engine off and cool to the touch 1 Close the hydraulic tank ball valve 2 Raise the boom 3 Tag disconnect and plug the hoses from the function manifold WARNING Bodil...

Page 65: ...ct a 0 to 5000 psi 0 to 350 bar pressure gauge to port TP2 2 Start the engine 3 Increase the engine speed to maximum rpm 4 Move the joystick to lock unlock the attachment Result the pressure gauge rea...

Page 66: ...ANIFOLDS Function Manifold Components a b c d Pos Function Description Schematic ITEM a Boom up down Hydraulic proportional control A1 B1 b Boom in out Hydraulic proportional control A2 B2 c Fork tilt...

Page 67: ...1256 3 43 Section 3 Repair Procedures Auxiliary Function Manifold Components MANIFOLDS c a b Pos Function Description Schematic ITEM a Chassis sway function b Boom auxiliary line ON OFF solenoid valve...

Page 68: ...ove all rings watches and other jewelry Note If the machine has been in operation allow the coil to cool at least 3 hours before performing this test 1 Tag and disconnect the wiring from the coil to b...

Page 69: ...uld read 9V DC or more when measured across the terminals 3 Set a multimeter to read DC current Note The multimeter when set to read DC current should be capable of reading up to 800 mA 4 Connect the...

Page 70: ...ot pin 5 Place a container of suitable size under the hydraulic hoses before disconnecting 6 Tag disconnect and plug the hydraulic hoses from the level cylinder Cap the cylinder fittings WARNING Bodil...

Page 71: ...ions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use Be aware of the following hazards and follow generally acc...

Page 72: ...on d and hold it pressed for at least 5 seconds Active Codes vs Stored Codes Active fault codes indicating an engine condition or conditions which have not been corrected are signaled on the LCD displ...

Page 73: ...24020 14 Engine power Not enough oxygen for regeneration 523911 0 Burner dosing valve DV2 overcurrent at the end of the injection phase 523911 12 Burner dosing valve DV2 powerstage over temperature 52...

Page 74: ...ue exceeded 523934 0 Fuel Balance Control integrator injector 6 in firing order maximum value exceeded 523929 1 Fuel Balance Control integrator injector 1 in firing order minimum value exceeded 523930...

Page 75: ...cat 523943 9 Timeout Error PCK2PCK for CAN Receive Frame AT1OGCVol2 information factors Sensorcalibration for NOX Sensor SCR system downstream cat DPF system downstream cat 523935 12 Timeout Error of...

Page 76: ...ssure signal range check low 171 3 Sensor error environment temperature signal range check high 171 4 Sensor error environment temperature signal range check low 190 8 Sensor camshaft speed disturbed...

Page 77: ...sing valve DV1 downstream pressure plausibility error 523916 0 Physical range check high for HCI dosing valve DV1 downstream pressure shut off regeneration 523916 1 Physical range check low for HCI do...

Page 78: ...erruption of electric connection 656 5 Injector 6 in firing order interruption of electric connection 651 3 Injector 1 in firing order short circuit 652 3 Injector 2 in firing order short circuit 653...

Page 79: ...ion reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 5236...

Page 80: ...sor error charged air pressure signal range check low 411 0 Physical range check high for differential pressure Venturiunit EGR 411 1 Physical range check low for differential pressure Venturiunit EGR...

Page 81: ...613 0 Maximum negative deviation of rail pressure in metering unit exceeded RailMeUn2 523613 0 Negative deviation of rail pressure second stage RailMeUn22 523613 1 Minimum rail pressure exceeded RailM...

Page 82: ...ycle in failure range 523721 8 Urea supply module temperature duty cycle in invalid range 29 3 Handthrottle idle validation switch short circuit to battery 91 8 Accelerator pedal duty cycle PWM signal...

Page 83: ...emperature 523921 1 Physical range check low for burner temperature 105 3 Sensor error charged air temperature signal range check high 105 4 Sensor error charged air temperature signal range check low...

Page 84: ...gh 4768 4 Sensor error exhaust gas temperature upstream DOC signal range check low 3248 4 Sensor error particle filter downstream temperature signal range check low 1180 11 Sensor exhaust gas temperat...

Page 85: ...cuit to ground 523719 5 SCR heater relay urea supplymodule primary side open load 523719 3 SCR heater urea supplymodule short circuit to battery 523719 4 SCR heater urea supplymodule short circuit to...

Page 86: ...ation injector 5 in firing order minimum value exceeded 523951 1 Zerofuel calibration injector 6 in firing order minimum value exceeded 523612 12 Internal software error ECU 175 2 Customer oiltemperat...

Page 87: ...r EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 Voltage below threshold 523988 5 Charging lamp open load 523988 12 Charging lamp over temperature 523988 3 Charging lamp short circuit to battery 523988 4...

Page 88: ...9 Timeout error of CAN Receive Frame ComMS_Sys6TO error memory Slave Master Slave internal CAN message 524045 9 Master Slave CAN Message Counter Error of CAN Receive Frame ComMSMoFOvR 524046 9 Master...

Page 89: ...usibility error 523920 2 Sensor exhaust gas back pressure burner plausibility error 3253 2 Sensor differential pressure DPF plausibility error 164 2 Rail pressure safety function is not executed corre...

Page 90: ...or open load 524034 12 Disc Separator powerstage over temperature 524034 3 Disc separator short circuit to battery 524034 4 Disc separator short circuit to ground 524030 7 EGR actuator internal error...

Page 91: ...sing valve open load 4376 12 SCR reversing valve over temperature 4376 4 SCR reversing valve short circuit to ground 524057 2 Electric fuel pump fuel pressure build up error 2659 2 Exhaust gas recircu...

Page 92: ...Valve 2 9 3 6 or Throttle Valve 6 1 7 8 short circuit to ground 51 4 Position sensor error actuator EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 signal range check low 51 4 EGR Valve 2 9 3 6 or Thrott...

Page 93: ...ge check low 97 12 Water in fuel level prefilter maximum value exceeded 100 0 High oil pressure warning threshold exceeded 100 0 High oil pressure shut off threshold exceeded 100 1 Low oil pressure wa...

Page 94: ...8 2 Low battery voltage warning threshold exceeded 168 3 Sensor error battery voltage signal range check high 168 4 Sensor error battery voltage signal range check low 171 3 Sensor error environment t...

Page 95: ...ge check low for EGR differential pressure 411 4 Sensor error differential pressure Venturiunit EGR signal range check low 412 3 Sensor error EGR cooler downstream temperature signal range check high...

Page 96: ...to battery 677 3 Starter relay low side short circuit to battery 677 4 Starter relay high side short circuit to ground 677 4 Starter relay low side short circuit to ground 677 5 Starter relay no load...

Page 97: ...gas temperature upstream turbine signal range check low 1180 11 Sensor exhaust gas temperature upstream turbine plausibility error 1188 2 Wastegate status message from ECU missing 1188 7 Wastegate act...

Page 98: ...Sensor error urea tank temperature short circuit to battery 3031 4 Sensor error urea tank temperature short circuit to ground 3224 1 Nox sensor upstream of SCR Catalysator low signal not plausible 32...

Page 99: ...al range check low 3361 3 Urea dosing valve short circuit to battery on high side 3361 3 Urea dosing valve short circuit to battery or open load on high side 3361 4 Urea dosing valve short circuit to...

Page 100: ...360 4 Sensor error urea catalyst exhaust gas temperature upstream signal range check low 4365 0 Urea tank temperature too high 4366 3 SCR Tank heating valve short circuit to battery 4366 4 SCR Tank he...

Page 101: ...23009 10 Pressure relief valve PRV reached maximun allowed open time 523212 9 Timeout Error of CAN Receive Frame ComEngPrt Engine Protection 523216 9 Timeout Error of CAN Receive Frame PrHtEnCmd pre h...

Page 102: ...onitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection rep...

Page 103: ...rsion rate insufficient SCR Cat defect bad AdBule quality 523633 11 Nox conversion rate insufficient SCR Cat defect bad AdBule quality temperature range 1 523633 11 Nox conversion rate insufficient SC...

Page 104: ...Timeout Error of CAN Receive Frame TSC1TR 523788 0 CAN Transmit Frame ComTrbChActr BusOff Satus Wastegate 523788 0 CAN Transmit Frame ComTrbChActr disable error wastegate 523788 0 CAN Transmit Frame C...

Page 105: ...DV2 downstream pressure sensor plausibility error 523912 3 Sensor error burner dosing valve DV2 downstream pressure sensor signal range check high 523912 4 Sensor error burner dosing valve DV2 downstr...

Page 106: ...nge check high for airpump pressure shut off regeneration 523919 1 Physical range check low for airpump pressure shut off regeneration 523919 2 Sensor airpump pressure plausibility error 523919 2 Sens...

Page 107: ...rror of CAN Transmit Frame EEC3VOL1 Engine send messages 523936 12 Timeout Error of CAN Transmit Frame EEC3VOL2 Engine send messages 523938 9 Timeout Error BAM to packet for CAN Receive Frame AT1IGCVo...

Page 108: ...erating timer below limit 2 523980 14 Bad quality of reduction agent detected 523981 11 Urea tank without heating function heating phase 523982 0 Powerstage diagnosis disabled high battery voltage 523...

Page 109: ...ir is not plausible to HFM reading 524016 11 HFM sensor electrical fault 524017 12 Spark plug control unit SPCU electrical fault 524017 12 Spark plug control unit SPCU internal error 524018 14 DPF was...

Page 110: ...ge 524044 9 CAN message ComMS_Sys7 not received from slave 524045 9 Master Slave CAN Message Counter Error of CAN Receive Frame ComMSMoFOvR 524046 9 Master Slave CAN Checksum Error of CAN Receive Fram...

Page 111: ...f CAN Receive Frame ComRxEGRTVActr 524110 9 Timeout error of CAN Transmit Frame ComETVActr 524111 9 Timeout error of CAN Receive Frame ComRxETVActr 524112 9 Timeout ComITVActr 524113 9 Timeout error o...

Page 112: ...ow to Troubleshoot the Perkins 1204E E44TA Engine Troubleshooting procedures and additional engine information is available in the Perkins 1204E E44TA Troubleshooting Manual Perkins part number KENR91...

Page 113: ...est equipment are available and ready for use About This Section There are two groups of schematics in this section An illustration legend precedes each group of drawings Electrical Schematics WARNING...

Page 114: ...w regulator Relief valve 3 position 4 way proportional directional valve 2 position 3 way directional valve 3 position 4 way solenoid valve 2 position 4 way solenoid valve 2 position 2 way solenoid va...

Page 115: ...September 2016 Part No 1272856 GTH 1256 5 3 Section 5 Schematics Electrical Schematic Deutz Sheet 1 of 9 From SN GTH1215 M 001...

Page 116: ...5 4 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 2 of 9 From SN GTH1215 M 001...

Page 117: ...September 2016 Part No 1272856 GTH 1256 5 5 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 3 of 9 From SN GTH1215 M 001...

Page 118: ...5 6 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 4 of 9 From SN GTH1215 M 001...

Page 119: ...September 2016 Part No 1272856 GTH 1256 5 7 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 5 of 9 From SN GTH1215 M 001...

Page 120: ...5 8 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 6 of 9 From SN GTH1215 M 001...

Page 121: ...September 2016 Part No 1272856 GTH 1256 5 9 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 7 of 9 From SN GTH1215 M 001...

Page 122: ...5 10 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 8 of 9 From SN GTH1215 M 001...

Page 123: ...September 2016 Part No 1272856 GTH 1256 5 11 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 9 of 9 From SN GTH1215 M 001...

Page 124: ...5 12 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC PERKINS Sheet 1 of 8 From SN GTH1215 M 001...

Page 125: ...September 2016 Part No 1272856 GTH 1256 5 13 Section 5 Schematics Sheet 2 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 126: ...5 14 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics Sheet 3 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 127: ...September 2016 Part No 1272856 GTH 1256 5 15 Section 5 Schematics Sheet 4 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 128: ...5 16 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics Sheet 5 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 129: ...September 2016 Part No 1272856 GTH 1256 5 17 Section 5 Schematics Sheet 6 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 130: ...5 18 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics Sheet 7 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 131: ...September 2016 Part No 1272856 GTH 1256 5 19 Section 5 Schematics Sheet 8 of 8 From SN GTH1215 M 001 ELECTRICAL SCHEMATIC PERKINS...

Page 132: ...5 20 GTH 1256 Part No 1272856 September 2016 Section 5 Schematics This page intentionally left blank...

Page 133: ...September 2016 Section 5 Schematics 5 21 5 22 Hydraulic Schematic Deutz Engine Deutz engine Sheet 1 of 2...

Page 134: ...alve piloting ratio 7 6 1 cracking pressure 5 075 psi Anticavitation valve cracking pressure 72 psi Double overcenter safety valve piloting ratio 4 1 cracking pressure 5 075 psi X1 X2 G MH S A T1 PS F...

Page 135: ...si Anticavitation valve cracking pressure 72 psi Double overcenter safety valve piloting ratio 4 1 cracking pressure 5 075 psi X1 X2 G MH S A T1 PS Fa Fa1 Fe MB T2 R B MA FS Hydrostatic transmission p...

Page 136: ......

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