KAUP T 400Z Operating Manual Download Page 1

Page: 1 / 21

SAP 100071

Operating Manual

Original Operating Manual

Edition 09/16

Subject to modifications

Fork Positioner

T 400Z / T 410Z

T 400Z

Fork positioner with fork carrier for ISO 2330 forks without sideshift

T 410Z

Fork positioner with fork carrier for ISO 2330 forks with sideshift

Summary of Contents for T 400Z

Page 1: ...Operating Manual 1 Edition 09 16 Subject to modifications Fork Positioner T 400Z T 410Z T 400Z Fork positioner with fork carrier for ISO 2330 forks without sideshift T 410Z Fork positioner with fork c...

Page 2: ...sed personnel 5 1 6 Warranty claims based on defects 5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Proper use of the equipment 8 3 2 Improper use 8 4 Installation and checking out...

Page 3: ...ual 20 12 EC Declaration of Conformity Summary 21 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 60...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...rk positioner consists of two carriages 1 on which sliders 2 are mounted Hydraulic cylinders 4 move the carriages 1 in the clamp body 3 The components 5 7 or 6 are screwed onto the rear side of the cl...

Page 8: ...g loads with the attachment It is not permitted to transport loads which cause lateral forces on the forks It is not permitted to clamp loads Transporting persons with the load or load handling device...

Page 9: ...ual 9 Hoist the attachment at the positions indicated 1 Demount the lower hooks 2 Mount the attachment on the fork carriage of the lift truck 3 Check that the attachment is correctly seated in the loc...

Page 10: ...nnection of the controls to the actuators can cause malfunctioning of the attachment and damage to it After mounting and before initial operation check the functions and the identification of the atta...

Page 11: ...on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating plate This figure always represents the...

Page 12: ...nded to use a pallet to take the attachment The attachment can thus be securely placed and transported Pay attention to a sufficient load carrying capacity of the lifting means Replace missing or defe...

Page 13: ...Significant modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification o...

Page 14: ...Operating Manual 14 Original Operating Manual 6 3 1 Fork Positioner 1 30 11 27 25 12 28 29...

Page 15: ...or without sideshift Daily Check all lines hoses and connections for leakage and damage Ensure that all fork safety retaining stops 1 are present and undamaged with sideshift without sideshift 19 18...

Page 16: ...s on the lower hooks 22 as necessary Every 200h Check wear on Sliding pieces 11 Sliding pieces 18 Sliding pieces 20 Supporting rollers 22 As necessary Renew worn sliders 18 by removing the hooks 10 Re...

Page 17: ...reverse order Replace the faulty cylinder 23 by removing the hydraulic lines from the cylinder 23 with the hydraulic system depressurised Remove the nut 31 loosen the lock nut 32 and remove the nut 2...

Page 18: ...by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be mo...

Page 19: ...kage At cylinder Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Piston rod scored Replace piston rod and sealing kit Sideshifter When shifting Too slow P...

Page 20: ...raulic fluids greases lubricants and soiled working materials Cleaning rags etc Packaging material Pallets straps cartons and plastic sheeting After decommissioning the attachment should be disposed o...

Page 21: ...KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Fork Positioner Type T 400Z T 410Z conforms to the latest valid version of the Machinery Directive 2006 42 EG The per...