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TER SRL Multi Synergic 280, Instruction Manual

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TER SRL Multi Synergic 280 Instruction Manual Download Page 15

Instruction Manual

Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories

15

20. FRONT PANEL LAYOUT

FRONT PANEL

MIG TORCH

INTERNAL

WIRE FEEDER

ACCESS

TIG

TORCH

SWITCH

REMOTE

CONTROL

SOCKET

POSITIVE

OUTPUT

NEGATIVE

OUTPUT

TIG GAS OUT

TIG TORCH SWITCH

REMOTE CONTROL SOCKET

TIG GAS OUT

NEGATIVE OUTPUT

POSITIVE OUTPUT

ONLY MULTI SYNERGIC 500F AND MULTI SYNERGIC 500FW

Summary of Contents for Multi Synergic 280

Page 1: ...Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories This manual must be completed by the CE Operating and service maual Edition of 26 03 2...

Page 2: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories...

Page 3: ...ATIVE RECEPTACLE AND THE ELECTRODE OLDER T THE POSITIVE RECEPTACLERECEPTACLE 22 TIG SETTING CONNECT THE GAS INPUT TO THE GAS REGULATOR AND 17 ADJUST THE GAS FLOW BETWEEN 6 TO 8 LITRES PER MINUTE DJUST...

Page 4: ...maintenance detailed in this manual In the interest of our customers we suggest any maintenance or repair of the equipment is made by qualified personnel All our products are subject to a constant dev...

Page 5: ...the instructions contained in the harmonized standard 2006 95 CE LDV 2004 108 CE EMC 2002 95 RoHs and with the instructions contained in the harmonized standard if applicable EN 60974 1 EN 60974 2 EN...

Page 6: ...may produce noise levels beyond said limit users must therefore implement all precautions required by law PACE MAKER The magnetic fields created by high currents may affect the operation of pacemakers...

Page 7: ...ILS 8 POWER SUPPLY QUALITY IN THE VOLTAGE IN THE MISSING PHASE IN THE FREQUENCY The tri phase welding generators have an input voltage of 400V min 340V max 480V MULTI SYNERGIC versions can be supplied...

Page 8: ...r missing brake status of the motor at the end of the welding refer to the troubleshoot ing for the solution 11 WATER COOLING UNIT STATUS When the generator is equipped with the cooling unit the corre...

Page 9: ...the welding the display show setting parameters In SEE REAL mode during the welding the display show real working parameters output current and output voltage SEE POWER MODULE TEMPERATUR FUNCTION Set...

Page 10: ...rol as manual or foot control can be connected in the front of the machines and gives the adjustment in the main parameter without any extra setting by the user Digital remote control can be connected...

Page 11: ...external wire feeder can use a different process with also different wire and gas from the built in wire feeder and allow an easy change of the work in use The external wire feeder can use a water or...

Page 12: ...he torch switch of the process selected Different length of interconnecting cable can be se lected from the accessory list This version of Multi Synergic 500 has the water cool ing unit built in the b...

Page 13: ...MIG MAG appli cations with fast mig charac teristic and for its easy to use au to learning front panel Offer also the very often used pulse mig programs for aluminium wire stainless steel mild steel...

Page 14: ...cy Manual MIG wire speed Synergic Mig and Puls MIG the arclenght Fifth pushbutton Trough this pushbutton is possible to select the torch switch cycle 2T 2TS with slopes 4T 4TS with slopes Timer In MMA...

Page 15: ...500F and Accessories 15 20 FRONT PANEL LAYOUT FRONT PANEL MIG TORCH INTERNAL WIRE FEEDER ACCESS TIG TORCH SWITCH REMOTE CONTROL SOCKET POSITIVE OUTPUT NEGATIVE OUTPUT TIG GAS OUT TIG TORCH SWITCH REMO...

Page 16: ...n select the dynamic icon The second display show the current set value ADJUST THE WELDING DYNAMIC With the second knob adjust the desired value The dynamic can be adjusted from 0 to 100 Dynamic incre...

Page 17: ...is se lected than the time is adjustable with the se lection trough the forth Push button ADJUST THE SECOND LEVEL PARAMETER With the forth push button select the other welding parameter and adjust wit...

Page 18: ...and second level pa rameters they will be recovered when Manual PULS TIG is selected adjust all off them as in Manual Tig SELECT THE FREQUENCY With the forth push button is possible also to select the...

Page 19: ...h From this time all the adjustment are automati cally done from the synergy selection Adjust the welding current in the little display The value of the suggested thickness of the welding material is...

Page 20: ...rolls located into the driving motor with your wire type and size b insert the wire into the driving rolls and push it till the machine euro adaptor Lock the driving rolls properly c connect the mig t...

Page 21: ...METERS During the welding the real voltage and real Current are shown in the two display adjust the voltage and wire speed up to the optimal transfer Occurs The induc tance has important rules in the...

Page 22: ...le display shows the correction value in Thatcanincreaseordecreaseupto100 the currentsynergicvalue SELECT SYNERGY MIG MAG MODE With the first push button select MIG With the second push button select...

Page 23: ...gth light on during the regulation 28 PULS MIG SYNERGIC To select the double pulse push the forth push button up to the icon FREQUENCY light on and Adjust the doublefrequencylevelwiththesecondknob SEL...

Page 24: ...ALMG 1 2 SST 0 9 SST 0 9 ALSI 1 2 ALSI 1 2 SST 1 2 ALSI 1 2 SST 1 0 SST 1 0 CUSI 0 8 CUSI 0 8 ALMG 1 0 CUSI 0 8 ALMG 1 0 ALMG 1 2 ALMG 1 2 ALMG 1 2 ALMG 1 6 ALSI 1 2 ALSI 1 2 ALSI 1 2 ALSI 1 6 note t...

Page 25: ...1 0 CO2 SST 0 8 SG2 1 2 CO2 SG2 1 2 CO2 SG2 1 2 CO2 SG2 1 2 CO2 SST 0 9 SG2 1 6 CO2 SG2 1 6 CO2 SG2 1 6 CO2 SG2 1 6 CO2 SST 1 0 SST 0 8 SST 0 8 SST 0 8 SST 0 8 SST 1 2 SST 0 9 SST 0 9 SST 0 9 SST 0 9...

Page 26: ...pushbut ton of the welding modality or when the mig torch switch is pressed for example after a welding in stick electrode if the mig torch switch is pressed the session became the last selected with...

Page 27: ...bs Bottom Button Sets the current or the voltage in MIG manual Left Button Adjusts the arc length inside the job Left Button Adjust the arc length in synergic or the wire speed in MIG manual The digit...

Page 28: ...nstruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 28 32 MULTI SYNERGIC 280 SPART PARTS 1 2 3 4 5 19 18 17 16 13 14 15 2...

Page 29: ...nual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 29 7 8 6 9 9 9 11 10 12 27 28 30 31 29 34 33 26 32 22 21 25 24 33 MULTI SYNERGIC 2...

Page 30: ...4 PLEXIGLAS PANEL PROTECTION 15 R 37 231410 05 01 KNOB 16 R 40 180000 09 00 FLANGE BRASS COMPONENTS X43 17 R 24 031000 01 A0 GAS CONNECTOR COMPONENTS 18 N 40 140120 01 00 INPUT TORCH SWITCH CONNECTOR...

Page 31: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 31 35 MULTI SYNERGIC 280 WELDING DIAGRAM...

Page 32: ...nstruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 32 36 MULTI SYNERGIC 350 SPART PARTS 1 2 3 4 5 19 18 17 16 13 14 15 2...

Page 33: ...nual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 33 7 8 6 9 9 9 11 10 12 27 28 30 31 29 34 33 26 32 22 21 25 24 37 MULTI SYNERGIC 3...

Page 34: ...B1 14 PLEXIGLAS PANEL PROTECTION 15 R 37 231410 05 01 KNOB 16 R 40 180000 09 00 FLANGE BRASS COMPONENTS X43 17 R 24 031000 01 A0 GAS CONNECTOR COMPONENTS 18 N 40 140120 01 00 INPUT TORCH SWITCH CONNEC...

Page 35: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 35 39 MULTI SYNERGIC 350 WELDING DIAGRAM...

Page 36: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 36 MULTI SYNERGIC 400F SPART PARTS 19 18 17 13 14 15 20 2 4 3 5 7 1...

Page 37: ...ti Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 37 9 9 9 11 10 12 27 28 30 31 29 34 33 26 22 21 25 MULTI SYNERGIC 400F SPART PARTS 25 24 wire feeder spart pa...

Page 38: ...FLANGE BRASS COMPONENTS X43 17 R 24 031000 01 A0 GAS CONNECTOR COMPONENTS 18 N 40 140120 01 00 INPUT TORCH SWITCH CONNECTOR TWO POLES X28 19 N 40 140120 05 00 INPUT REMOTE CONTROL CONNECTOR FIVE POLE...

Page 39: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 39 MULTI SYNERGIC 400F WELDING DIAGRAM...

Page 40: ...nstruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 40 40 MULTI SYNERGIC 500 SPART PARTS 1 2 3 4 5 19 18 17 16 13 14 15 2...

Page 41: ...nual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 41 7 8 6 9 9 9 11 10 12 27 28 30 31 29 34 33 26 32 22 21 25 24 41 MULTI SYNERGIC 5...

Page 42: ...1 14 PLEXIGLAS PANEL PROTECTION 15 R 37 231410 05 01 KNOB 16 R 40 180000 09 00 FLANGE BRASS COMPONENTS X43 17 R 24 031000 01 A0 GAS CONNECTOR COMPONENTS 18 N 40 140120 01 00 INPUT TORCH SWITCH CONNECT...

Page 43: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 43 43 MULTI SYNERGIC 500 WELDING DIAGRAM...

Page 44: ...nstruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 44 44 MULTI SYNERGIC 500F SPART PARTS 19 18 17 13 14 15 20 2 4 3 5 7...

Page 45: ...i Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 45 9 9 9 11 10 12 27 28 30 31 29 34 33 26 22 21 25 45 MULTI SYNERGIC 500F SPART PARTS 25 24 wire feeder spart...

Page 46: ...LANGE BRASS COMPONENTS X43 17 R 24 031000 01 A0 GAS CONNECTOR COMPONENTS 18 N 40 140120 01 00 INPUT TORCH SWITCH CONNECTOR TWO POLES X28 19 N 40 140120 05 00 INPUT REMOTE CONTROL CONNECTOR FIVE POLES...

Page 47: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 47 47 MULTI SYNERGIC 500F WELDING DIAGRAM...

Page 48: ...PE BYPASS 2 N 40 160910 10 00 WATER SPEED PASS ACCESS BLOCK BLUE 3 N 37 120522 01 00 FAN FAN1 4 N 40 160910 11 00 WATER SPEED PASS ACCESS BLOCK RED 5 R 24 031200 13 A0 PLASTIC PLUG 6 R 24 032200 07 A0...

Page 49: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 49 SCHEMATICS OF UNIT COOLER...

Page 50: ...gnals gas hose and eventual hoses for the torch cooling REMOTEWIRE FEEDER UNIT SETTING COMMAND REFERNCES DISPLAY 1 DISPLAY 2 K1 K2 L27 L21 L22 L23 L24 L25 L26 L10 L9 L8 L6 L5 L4 L2 L1 L7 L11 L12 L13 L...

Page 51: ...te K1 for set current Display 1 show set current Rotate K2 for set AF Rotate K2 for set voltage Display 2 show the set voltage K1 K2 K1 K2 K1 K1 Push knob K2 until the icon Induc tance L14 is on Rotat...

Page 52: ...on Set 2T slope cycle with icon L16 and L18 are on Set 4T cycle with icon L17 is on Set 4T slope cycle with icon L17 and L18 are on Timer cycle with icon L19 is on Default icon Iset is on Rotate K1 fo...

Page 53: ...on Rotate K2 for adjust the inductance setting Display 2 show the set inductance The display return to show the default setting value 5 seconds after last adjustment K2 Push knob K2 until icon CYCLE...

Page 54: ...c lenght Push knob K2 until the icon Induc tance L14 is on Rotate K2 for adjust the inductance setting Display 2 show the set inductance The display return to show the default setting value 5 seconds...

Page 55: ...L8 is on Rotate K1 for adjust twice frequency Display 1 show the frequency Push knob K2 until icon CYCLE L15 is ON Rotate K2 for select the torch switch Cycle Set 2T cycle with icon L16 is on Set 2T s...

Page 56: ...stment K2 Push knob K2 until the icon Thickness setting L13 is on Rotate K2 for adjust the thickness Display 2 show the set of value The display return to show the de fault setting value 5 seconds aft...

Page 57: ...or 3 second until the led type of material start to flash Rotate K1 for selection and confirm by pressing the knob K1 K1 K2 pres K2 for 3 second until the led size of wire start to flash Rotate K2 for...

Page 58: ...S AIR SOCKET FEMALE X_WIRE_FEEDER_7P FEMALE 8 N 40 160910 11 00 FAST SOCKET RED MULTI FIL MIG WIRE FEEDER SPARE PARTS N Code Description Rif Wel Diagram 10 R 37 221400 04 00 BRASS COMPONENTS 11 N 40 1...

Page 59: ...Instruction Manual Multi Synergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 59 50 MULTI FIL MIG WIRE FEEDER DIAGRAM...

Page 60: ...RTS DIAGRAM N Code Description Rif Wel Diagram 1 MALE DINS CONNECTOR 50mm2 X1 2 MULTI CABLE 14 POLES x 0 75mm2 3 GAS TUBE SOCKET MALE 4 14 POLES AIR SOCKET MALE X3 5 FEMALE DINS CONNECTOR 50mm2 X2 6 R...

Page 61: ...or Instruction manual Trolley includes Frame with front wheels Bottle support with back large wells Side tool support Bottle support with fixing belt Interconnecting cable support Instruction manual A...

Page 62: ...s 62 2 1 3 4 Mount side tool support B in power source A use screw M6 A Mount bottle support with fixing belt c use screw M6 Mount frame with front wheels D and bottle support with back large wells E...

Page 63: ...ount bottle support with fixing belt c in power source use screw M6 Mount frame with front wheels D and bottle support with back large wells E in water cooler G use screw M6 Mount interconnecting cabl...

Page 64: ...nergic 280 Multi Synergic 350 Multi Synergic 400F Multi Synergic 500 Multi Synergic 500F and Accessories 65 Ter srl Via Giacomo Leopardi 13 36030 Caldogno VI ITALY Ph 39 0444 586440 Fax 39 0444 905764...

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