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Tennant 365, Operator'S Manual

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Tennant 365 Operator'S Manual Download Page 44

MAINTENANCE

365 MM173 (NIL)

3-2

Page

DEBRIS HOPPER

3-37

. . . . . . . . . . . . . . . . . . . . . . . . .

HOPPER DUST FILTER

3-37

. . . . . . . . . . . . . . . . .

TO REMOVE HOPPER DUST FILTER

3-37

. .

TO INSTALL HOPPER DUST FILTER

3-38

. . .

THERMO-SENTRY

t

3-38

. . . . . . . . . . . . . . . . . . . .

VACUUM FAN AND MAIN BRUSH

SHUT-OFF SWITCH

3-39

. . . . . . . . . . . . . . . . . .

DEBRIS HOPPER

3-39

. . . . . . . . . . . . . . . . . . . . . .

TO ADJUST HOPPER

3-39

. . . . . . . . . . . . . . . .

BRUSHES

3-44

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN BRUSH

3-44

. . . . . . . . . . . . . . . . . . . . . . . . . .

TO REPLACE MAIN BRUSH

3-44

. . . . . . . . . .

TO CHECK AND ADJUST MAIN

BRUSH PATTERN

3-45

. . . . . . . . . . . . . . . .

SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-46

TO REPLACE SIDE BRUSH

3-47

. . . . . . . . . . .

Page

SKIRTS AND SEALS

3-49

. . . . . . . . . . . . . . . . . . . . . . .

HOPPER LIP SKIRTS

3-49

. . . . . . . . . . . . . . . . . . .

TO REPLACE HOPPER LIP SKIRTS

3-49

. . . .

BRUSH DOOR SKIRTS

3-49

. . . . . . . . . . . . . . . . . .

TO REPLACE AND ADJUST BRUSH

DOOR SKIRTS

3-49

. . . . . . . . . . . . . . . . . . .

REAR SKIRTS

3-50

. . . . . . . . . . . . . . . . . . . . . . . . .

TO REPLACE AND ADJUST REAR

SKIRTS

3-50

. . . . . . . . . . . . . . . . . . . . . . . . . .

HOPPER SIDE SKIRTS

3-51

. . . . . . . . . . . . . . . . . .

TO REPLACE AND ADJUST HOPPER

SIDE SKIRTS

3-51

. . . . . . . . . . . . . . . . . . . .

MAIN BRUSH DOOR SEALS

3-52

. . . . . . . . . . . . .

HOPPER SEALS

3-52

. . . . . . . . . . . . . . . . . . . . . . .

HOPPER DOOR SEALS

3-52

. . . . . . . . . . . . . . . . .

HOPPER COVER SEAL

3-53

. . . . . . . . . . . . . . . . .

HOPPER VACUUM FAN SEAL

3-53

. . . . . . . . . . .

BRAKES AND TIRES

3-54

. . . . . . . . . . . . . . . . . . . . . .

SERVICE BRAKES

3-54

. . . . . . . . . . . . . . . . . . . . .

TO BLEED THE BRAKES

3-54

. . . . . . . . . . . . .

PARKING BRAKES

3-54

. . . . . . . . . . . . . . . . . . . . .

TIRES

3-55

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for 365

Page 1: ...r 365 MM173 ...

Page 2: ...with reasonable care D The machine is maintained regularly per the maintenance instructions provided D The machine is maintained with Tennant Company supplied or equivalent parts Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center distributor or from any of the Tennant Company subsidiaries Before ordering parts or supplies be sure to have your machi...

Page 3: ... of the machine This section gives you specification information on the engine electric motors brake system hydraulics fluid capacities and machine weight to mention a few The section also has a illustration of the top and side view of the machine with the height and width dimensions displayed OPERATION The Operation section of the manual contains information needed to operate the machine This sec...

Page 4: ...used on all machines such as 000000 If the column lists zeros on the left of the dash and a number on the right of the dash then the part is used on machines up to and including that machine serial number such as 00000 002345 For parts that are used on machines beginning at and continuing on from a certain serial number the column would list a serial number on the left of the dash and have blank s...

Page 5: ...supplier and TENNANT parts numbers for repair parts Breakdowns for hydraulic and electrical components have TENNANT part numbers for the parts TENNANT supplies The serial numbers listed in any of the parts lists in these sections is a serial number the manufacturer uses to identify design changes in their particular component ORDERING REPAIR PARTS Once you have located a part to order there are se...

Page 6: ...ABOUT THIS MANUAL 365 MM173 3 90 d ...

Page 7: ...ing or servicing machine Stop on level surface Set parking brake Turn off machine and remove key 6 When servicing machine Avoid moving parts Do not wear loose jackets shirts or sleeves when working on machine Use TENNANT supplied or equivalent replacement parts WARNING Engine emits toxic gases Severe respiratory damage or asphyxiation can result Provide adequate ventilation Consult with your regul...

Page 8: ... up with jack stands WARNING Machine is unstable on jack Block machine tires before jacking machine up WARNING Leaking hydraulic fluid under pressure can penetrate skin Severe infection or death can result Do not use body to locate leak Use cardboard to locate leak WARNING Hot engine coolant Scalding can result Do not open radiator cap or service cooling system until radiator and engine is cool to...

Page 9: ...hese or any labels become damaged or illegible install a new label in its place ENGINE FAN LABEL LOCATED ON RADIATOR SHROUD 05958 HOPPER SUPPORT BAR LABEL LOCATED ON HOPPER SUPPORT BAR AND ON EACH SIDE OF THE HOPPER SAFETY LABEL LOCATED ON LEFT SIDE OF OPERATOR COMPARTMENT HOPPER CLEARANCE LABEL LOCATED ABOVE EACH FRONT WHEEL ...

Page 10: ... BRUSH HEIGHT ADJUSTMENT KNOB 2 9 STEERING TILT LEVER 2 9 ENGINE HOUR METER 2 10 ENGINE OIL PRESSURE GAUGE 2 10 ENGINE COOLANT TEMPERATURE GAUGE 2 10 STEERING WHEEL 2 10 Page FUEL LEVEL GAUGE 2 10 VOLTAGE GAUGE 2 10 OPERATING LIGHTS SWITCH 2 10 IGNITION SWITCH 2 10 HOPPER SUPPORT BAR 2 11 TO ENGAGE HOPPER SUPPORT BAR 2 11 TO DISENGAGE HOPPER SUPPORT BAR 2 11 CIRCUIT BREAKERS 2 12 MACHINE OPERATION...

Page 11: ...6 DISTRIBUTOR For machines below serial number 007000 3 26 TO REPLACE IGNITION POINTS For machines below serial number 007000 3 27 DISTRIBUTOR IGNITION TIMING For machines below serial number 007000 3 28 TO CHECK AND ADJUST DISTRIBUTOR IGNITION TIMING For machines below serial number 007000 3 28 ENGINE IGNITION TIMING For machines serial number 007000 and above 3 29 CYLINDER HEAD 3 29 CYLINDER HEA...

Page 12: ...e Group Distributorless DIS 5 18 Fig 11 Engine Flywheel and Mounting Group Distributorless DIS 5 20 Fig 12 Carburetor and Throttle Group 5 22 Fig 13 Carburetor and Throttle Group Distributorless DIS 5 24 Fig 14 Fuel Tank Group 5 26 Fig 15 Fuel Tank Group 5 27 Fig 16 Fuel Tank Group 5 28 Fig 17 Air Cleaner and Hydraulic Filter Group 5 29 Fig 18 Air Cleaner and Hydraulic Filter Group Distributorless...

Page 13: ...8 Fig 15 Wire Harnesses Group Cab 7 19 Fig 16 Cab Heater Group 7 20 Fig 17 Cab Heater Electrical Group 7 22 Fig 18 Cab Heater Group 7 24 Fig 19 Cab Heater Electrical Group 7 26 Fig 20 Vacuum Wand Kit 7 28 Fig 21 Heavy Duty Bumper Group 7 30 Fig 22 Urethane Tire Kit 7 31 Page HYDRAULIC COMPONENTS 8 1 ORDERING REPAIR PARTS 8 3 Fig 1 Hydraulic Pump Breakdown 02634 8 4 Fig 2 Hydraulic Pump Breakdown 0...

Page 14: ...hermostat Group 9 12 Fig 8 Distributor and Spark Plugs Group 9 13 Fig 9 Gasket Kits Group 9 14 ENGINE PARTS DIS GASOLINE LPG 10 1 ORDERING REPAIR PARTS 10 3 Fig 1 Cylinder Head Valves Group 10 4 Fig 2 Cylinder Block Group 10 6 Fig 3 Camshaft and Valve Control Group 10 8 Fig 4 Crankshaft and Piston Group 10 10 Fig 5 Oil Pump and Oil Pan Group 10 12 Fig 6 Intake Manifold Group 10 14 Fig 7 Front Cove...

Page 15: ...PECIFICATIONS 1 3 POWER TYPE 1 3 POWER TRAIN 1 3 STEERING 1 3 HYDRAULIC SYSTEM 1 3 BRAKING SYSTEM 1 4 SUSPENSION SYSTEM 1 4 SYSTEM FLUID CAPACITIES 1 4 GENERAL MACHINE DIMENSIONS CAPACITIES 1 4 MACHINE WEIGHTS 1 4 GENERAL MACHINE PERFORMANCE 1 4 MACHINE DIMENSIONS 1 5 ...

Page 16: ...SPECIFICATIONS 365 MM173 3 90 1 2 ...

Page 17: ... Type rear wheel hydraulic cylinder and rotary valve controlled Power source hydraulic accessory pump Emergency steering manual HYDRAULIC SYSTEM Function operates propelling hopper lift steering main brush drive side brush drive vacuum fan drive Control valve main brush side brush lift cylinders open center solenoid operated Control valve steering open center type rotary non load reacting Pump pro...

Page 18: ...qt 3 8 L total system 8 4 qt 8 L total system with heater accessory 9 3 qt 8 8 L Engine lubricating oil 3 5 qt 3 3 L with filter Fuel tank 10 gal 38 L gasoline 33 lb 15 kg LPG Hydraulic system reservoir 5 3 gal 20 L total system 6 gal 23 L GENERAL MACHINE DIMENSIONS CAPACITIES Length 97 in 2460 mm Width 58 3 in 1480 mm Height 55 in 1400 mm Height with overhead guard cab accessory 81 6 in 2075 mm H...

Page 19: ...SPECIFICATIONS 1 5 365 MM173 3 90 MACHINE DIMENSIONS TOP VIEW SIDE VIEW 58 3 in 1480 mm 97 in 2460 mm 108 in 2745 mm 81 6 in 2075 mm 55 in 1400 mm 02146 ...

Page 20: ...SPECIFICATIONS 365 MM173 3 90 1 6 ...

Page 21: ...E HOUR METER 2 10 ENGINE OIL PRESSURE GAUGE 2 10 ENGINE COOLANT TEMPERATURE GAUGE 2 10 STEERING WHEEL 2 10 FUEL LEVEL GAUGE 2 10 VOLTAGE GAUGE 2 10 OPERATING LIGHTS SWITCH 2 10 IGNITION SWITCH 2 10 HOPPER SUPPORT BAR 2 11 TO ENGAGE HOPPER SUPPORT BAR 2 11 TO DISENGAGE HOPPER SUPPORT BAR 2 11 CIRCUIT BREAKERS 2 12 Page MACHINE OPERATION 2 13 NORMAL SWEEPING OPERATION 2 13 PRE START CHECKLIST 2 13 T...

Page 22: ...OPERATION 365 MM173 3 90 2 2 ...

Page 23: ...uid is not available use only new approved hydraulic fluid See HYDRAULICS in the MAINTENANCE section 4 Check the engine oil level 5 Check the radiator coolant level 6 Check the brush adjustment as described in BRUSHES in the MAINTENANCE section 7 Check the air pressure of the tires Pressure should be as listed in BRAKES AND TIRES in the MAINTENANCE Section 8 Fill the fuel tank or install an LPG fu...

Page 24: ...LS A B C D E F G H I J K 05958 MACHINE COMPONENTS A Parking Brake G Vacuum Wand Connection Door B Overhead Guard H Hopper Door C Operator Seat I Side Brush D Steering Console J Hopper Support Bar E Engine Cover K Main Brush Access Door F Hopper Cover ...

Page 25: ...and displays on the machine Side Brush Down and On Side Brush Up Main Brush Free Float Main Brush Down Main Brush Up Hopper Door Close Hopper Door Open Hopper Down Hopper Up Main Brush 1 Main Brush 2 Vacuum Fan Filter Shaker Filter Clogged Choke Fast Idle Engine Start Hazard Light Operational Lights ...

Page 26: ... Brake Lever Q Engine Hour Meter D Operator Seat R Engine Oil Pressure Gauge E Hazard Lamp Switch S Engine Coolant Temperature Gauge F Throttle Lever T Steering Wheel G Engine Choke Lever U Horn Button H Clogged Filter Indicator V Fuel Level Gauge I Vacuum Fan and Filter W Voltage Gauge Shaker Switch X Operating Lights Switch J II Speedt Switch Y Ignition Switch K Hopper Door Switch Z Hopper Suppo...

Page 27: ... brake before leaving the machine unattended and before working on the machine FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake and turn off the machine and remove key OPERATOR SEAT The operator seat is a three way adjustable seat with armrests It has adjustments to compensate for operator weight to vary the backrest angle and to vary the front to rear seat po...

Page 28: ...e the choke for cold starting push the engine choke lever forward into the FULL position After the engine starts and warms up open the choke by pulling the choke lever back into the RUN position It is not necessary to choke a warm engine ENGINE CHOKE KNOB The engine choke knob is present on gasoline machines serial number 005774 and above The knob controls the engine choke To close the choke for c...

Page 29: ...OSITION LEVER The main brush position lever controls the position and rotation of the main brush To lower and start the main brush pull the main brush position lever back and to the left Then release the lever into the Main Brush Down position allowing the lever to move forward and to the right will place the lever in the Main Brush Free Float position To raise and stop the main brush pull the mai...

Page 30: ...e steering wheel not be turned excessively when the engine is not operating A horn button is located in the center of the steering wheel FUEL LEVEL GAUGE The fuel level gauge is present on all gasoline powered machines It indicates how much fuel is left in the fuel tank VOLTAGE GAUGE The voltage gauge indicates the present voltage potential of the battery Normal battery voltage is 10 to 14 volts I...

Page 31: ...et parking brake 2 Place the engine throttle control in the Fast position 3 Raise the hopper to the fully raised position 4 Lift and position the hopper support bar in the front bumper slot A B 02151 ENGAGED HOPPER SUPPORT BAR A Front Bumper Slot B Support Bar 5 Slowly lower the hopper so the front bumper rests securely on the support bar 6 Turn the engine off 7 Check the support bar to make sure ...

Page 32: ... trip is still present in the circuit the circuit breaker will continue to stop current flow until the overload is corrected The circuit breakers are located below the steering console The chart below shows the various circuit breakers and the electrical components they protect PROTECTIVE DEVICE RATING CIRCUIT PROTECTED CB 1 15 A Filter shaker CB 2 15 A Horn hopper door CB 3 15 A Engine ignition g...

Page 33: ... NOTE Before starting the machine perform the pre start checks 1 LPG machines Slowly open the liquid service valve NOTE Opening the service valve too quickly may cause the service valve check valve to stop the flow of LPG fuel If the check valve stops the flow of fuel close the service valve wait a few seconds and slowly open the service valve once again 2 The machine operator must be in the opera...

Page 34: ...ition 4 Move the side brush position lever to the Side Brush Down and On position 5 Sweep as required TO DUMP HOPPER 1 Pull the side brush position lever back into the Side Brush Up position 2 Pull the main brush position lever back into the Main Brush Up position 3 Press the bottom Filter Shaker of the vacuum fan and filter shaker switch to shake the hopper dust filter Place the switch in the mid...

Page 35: ...n lever back into the Main Brush Up position 4 Place the vacuum fan and filter shaker switch in the middle position 5 Turn the operating lights off if used 6 Place the throttle control in the Idle position 7 Set the machine parking brake 8 Turn the ignition key switch counterclockwise Remove the key from the ignition switch FOR SAFETY Before leaving or servicing machine stop on level surface set p...

Page 36: ... clogged Shake and or clean or replace filter Poor sweeping performance Brushes worn Replace brushes Wrong brush for application Replace brush Brushes not adjusted properly Adjust brushes Main brush drive failure See HYDRAULIC SYSTEM TROUBLESHOOTING in the MAINTENANCE section Main brush does not turn Side brush drive failure See HYDRAULIC SYSTEM TROUBLESHOOTING in the MAINTENANCE section Side brus...

Page 37: ...per cover 8 Push one end of the wand hose onto the wand connection 9 Push the other end of the wand hose onto the vacuum wand 10 Start the engine WARNING Engine emits toxic gases Severe respiratory damage or asphyxiation can result Provide adequate ventilation Consult with your regulatory agency for exposure limits Keep engine properly tuned 11 Place the throttle control in the Fast position 12 Pl...

Page 38: ...izer includes a dome light defroster circulation fan and vent controls windshield wiper control and heater control for machines equipped with the cab heater accessory A B C D E 03779 CAB PRESSURIZER A Defroster Circulation Fan Switch B Vent Controls C Windshield Wiper Switch D Heater Switch E Dome Light Switch ...

Page 39: ...lock the tires before jacking the machine up The front jacking locations are on the flat bottom edge of the machine frame in front of the front tires The rear jacking location is the middle flat bottom edge of the rear bumper TO JACK UP MACHINE 1 Empty the debris hopper 2 Stop the engine and set the machine parking brake FOR SAFETY Before leaving or servicing machine stop on level surface set park...

Page 40: ...nds 10 Remove the jack stands from under the machine 11 Lower the machine 12 Remove the blocks from the tires MACHINE TIE DOWNS The machine may be tied down at each of the four corners of the machine at the locations specified To tie the machine down use the hopper pivot tube or front wheel pocket holes in the front and the holes in the lower rear machine frame in the back A B 03765 FRONT TIE DOWN...

Page 41: ...ine for storage allow it to cool down to the surrounding temperature Oil adheres to cold metal surfaces much better than hot surfaces 4 Replace the high tension coil wire and spark plugs 5 Drain the gasoline from the carburetor 7B To store the machine more than 90 days 1 Remove the spark plugs 2 Pour 3 oz 90 cc of clean engine oil into each of the spark plug holes 3 Remove the ignition coil high t...

Page 42: ...OPERATION 365 MM173 3 90 2 22 ...

Page 43: ...23 VAPORIZER REGULATOR 3 23 CARBURETOR 3 24 OIL PRESSURE SWITCH 3 24 LPG FUEL TROUBLESHOOTING 3 24 Page GOVERNOR For machines below serial number 007000 3 25 TO ADJUST GOVERNOR For machines below serial number 007000 3 25 GOVERNOR For machines serial number 007000 and above 3 25 ELECTRICAL SYSTEM 3 26 SPARK PLUGS 3 26 DISTRIBUTOR For machines below serial number 007000 3 26 TO REPLACE IGNITION POI...

Page 44: ...TERN 3 45 SIDE BRUSH 3 46 TO REPLACE SIDE BRUSH 3 47 Page SKIRTS AND SEALS 3 49 HOPPER LIP SKIRTS 3 49 TO REPLACE HOPPER LIP SKIRTS 3 49 BRUSH DOOR SKIRTS 3 49 TO REPLACE AND ADJUST BRUSH DOOR SKIRTS 3 49 REAR SKIRTS 3 50 TO REPLACE AND ADJUST REAR SKIRTS 3 50 HOPPER SIDE SKIRTS 3 51 TO REPLACE AND ADJUST HOPPER SIDE SKIRTS 3 51 MAIN BRUSH DOOR SEALS 3 52 HOPPER SEALS 3 52 HOPPER DOOR SEALS 3 52 H...

Page 45: ...k the brush pattern for correct brush adjustment 2 Change the hydraulic fluid filter element 3 Machines below serial number 007000 Check distributor ignition timing 4 Machines below serial number 007000 Torque the cylinder head bolts to the proper specification 5 Perform all 50 hour interval lubrication and maintenance procedures listed in the Maintenance chart ...

Page 46: ...4 Main brush Check for damage wear and adjustment 1 12 Side brush Check for damage wear and adjustment 1 50 Hours 4 Engine crankcase Change oil and filter element EO 1 14 Main brush Rotate end for end 1 100 Hours 8 Dust seals Check for wear or damage 15 9 Hopper dust filter Inspect and clean or replace 1 1 Radiator Check coolant level WG 1 Clean exterior 1 20 Hydraulic fluid reservoir Check fluid ...

Page 47: ... Check and adjust timing 1 Replace PCV valve 1 Clean PCV hoses tubes and fittings Lubricate distributor felt EO 1 5 Engine For machines Check and adjust valve clearance 8 serial number 007000 Check and adjust idle speed 1 and above Check and adjust idle mixture 1 Clean or replace and adjust spark plugs 4 Replace PCV valve 1 Clean PCV hoses tubes and fittings 20 Hydraulic fluid reservoir Change hyd...

Page 48: ...12_ to 16_C 0_ to 32_C Above 16_C 10W 20W 20 30 40 The engine oil capacity is 3 5 qt 3 3 L including the oil filter HOPPER PIVOT The hopper pivot is near the front of the machine Lubricate the pivot by applying a multipurpose water resistant lithium base moly disulphide EP grease to the two grease fittings after every 200 hours of operation A B 03765 HOPPER PIVOT A Hopper Pivot B Grease Fitting SI...

Page 49: ...Rear Wheel Support B Steering Cylinder End C Grease Fitting STEERING CYLINDER ENDS The steering cylinder ends pivot the rear wheel support Lubricate the cylinder ends by applying a multipurpose water resistant lithium base moly disulphide EP grease to the grease fittings after every 200 hours of operation FRONT WHEEL BEARINGS The front wheel bearings support the front half of the machine They shou...

Page 50: ...ve ambient temperatures above 90_ F 32_ C If a locally available hydraulic fluid is preferred or if products of only one oil company are used the hydraulic fluid used must match closely the viscosity specifications given in the chart for TENNANT Hydraulic Fluid as well as the other features described Do not substitute automatic transmission fluid for hydraulic fluid ATTENTION Hydraulic components ...

Page 51: ...ing machine stop on level surface set parking brake and turn off machine 2 Raise the operator seat 3 Allow the hydraulic fluid to cool 4 Loosen the breather filler cap Remove the reservoir drain plug located on the bottom of the reservoir to drain the hydraulic fluid Discard the used hydraulic fluid NOTE Always change the hydraulic fluid filter when draining the hydraulic fluid reservoir A B C 021...

Page 52: ... FILTER The machine hydraulic system is kept clean to a level of 10 microns by a hydraulic fluid filter The hydraulic fluid filter is located in the left front of the machine engine compartment Replace the hydraulic fluid filter element after the first 50 hours of operation and then after every 400 hours of operation TO REPLACE HYDRAULIC FLUID FILTER ELEMENT 1 Stop the engine and set the machine p...

Page 53: ... and jack up the rear of the machine at the designated location WARNING Machine is unstable on jack Block machine tires before jacking machine up 3 Block up the machine with jack stands near the designated jacking locations Make sure the rear tire clears the floor by 2 in 50 mm and all obstacles within a 24 in 610 mm radius WARNING Machine is unstable on jack Jack machine up at designated location...

Page 54: ...osition the machine should not travel backward faster than 2 5 mph 4 km h 16 Tighten the directional control pedal bolt 17 Start the engine and raise the hopper 18 Engage the hopper support bar WARNING Falling hopper Engage hopper support bar before working under hopper 19 Stop the engine 20 Adjust the speed limiter cable so the cam under the directional control pedal is rotated 10_ past vertical ...

Page 55: ... for suspected leaks A C B 00002 HYDRAULIC PINHOLE LEAK A Cardboard B Pinhole Leak C Magnifying Glass If injured by escaping hydraulic fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately WARNING Leaking hydraulic fluid under pressure can penetrate skin Severe infection or death can result Do not use body to locate leak Us...

Page 56: ...MAINTENANCE 365 MM173 3 90 3 14 03767 HYDRAULIC SCHEMATIC ...

Page 57: ...ed rocker switch not Replace rocker switch or working check electrical connections Circuit breaker tripped CB 5 Reset circuit breaker CB 5 Look for short circuit Bad coil at S4 Replace coil Cartridge stuck open at S4 Replace cartridge Bad seal at S4 Replace seal Bad electrical connection Remake connection at S4 Hopper lift micro switch Check connection of not operating micro switch at hopper Therm...

Page 58: ...at Remake connections at both solenoid valve coils Side brush does not turn Priority flow control pump Clean or replace valve in is stuck pump or replace entire pump Bad coil at S1 Replace coil Cartridge stuck open at S1 Replace cartridge Bad seal at S1 Replace seal Relief valve R2 has Clean or replace R2 contamination holding poppet off its seat Bad electrical connection Remake connection Side br...

Page 59: ...compound Follow the mixing procedure recommended by the compound manufacturer This is important because of the difference in concentration and composition of the cleaning compounds After cleaning flush the system with clean water Whenever a cooling system is badly rust clogged as indicated by overflow loss or abnormally high operating temperatures corrective cleaning by reverse flow flushing will ...

Page 60: ...ion to prevent entrance of unfiltered air Over maintenance can cause more damage than good Removing the air filter element more often than is needed allows contaminants to enter the engine unnecessarily Clean or replace the air filter element only when the restriction indicator indicates excessive restriction in the system AIR FILTER SERVICE INDICATOR The air filter service indicator signals when ...

Page 61: ...ng C Filter Element D Wing Nut E Dust Cap F Safety Air Filter Element NOTE Machines with heavy duty air cleaner accessory have a safety filter element The safety filter element should be replaced not cleaned after the regular element has been damaged or has been cleaned three times 8 Clean the interior of the air cleaner housing with a damp cloth Clean the element housing sealing surfaces 9 Using ...

Page 62: ...ee times B A 03500 INSPECTING AIR FILTER ELEMENT A Bright Light B Filter Element 11 Install the new or cleaned filter element so the fins on the element are at the intake end of the air cleaner Use care so the fins are not damaged Make sure the element is seating evenly Tighten the filter wing nut 12 Install the dust cap with the arrows pointing up Tighten the clamp ring to hold it in place Check ...

Page 63: ...d the carburetor Liquid LPG fuel flows from the LPG tank under its own pressure to the pressure relief valve This valve is normally closed preventing LPG fuel from escaping into the atmosphere The valve opens to relieve pressure if the fuel pressure exceeds system limits From the pressure relief valve the liquid LPG fuel is piped to the fuel filter lock The fuel filter lock filters unwanted tank s...

Page 64: ...l The valve must be closed except when in service Tank Service Valve Coupling Check for proper functioning thread condition and damaged or missing washers or o rings Safety Relief Valve Check for damage Check for the presence of the relief valve elbow and the proper direction of the elbow If the rain cap is missing check for foreign matter and replace the rain cap Do not tamper with the relief val...

Page 65: ...Select a filled LPG fuel tank and inspect it for damage or leaks NOTE Make sure the LPG fuel tank matches the fuel system liquid tank with liquid system 10 Carefully place the LPG tank in the machine so that the tank centering pin enters the aligning hole in the tank collar NOTE If the pin cannot be engaged make sure you have the correct LPG fuel tank and then adjust the pin locator in or out 11 F...

Page 66: ...ice valve opened too Close valve and reopen slowly quickly engaging safety valve Plugged fuel filter Replace filter Kinked or restricted fuel line Straighten or replace fuel line Engine out of tune Tune up engine Oil pressure switch failure Replace oil pressure switch Fuel lock valve failure Repair or replace fuel filter lock Vaporizer regulator failure Repair or replace vaporizer regulator Engine...

Page 67: ...r servicing machine stop on level surface set parking brake and turn off machine 3 Check the fan belt tension as described in ENGINE FAN BELT For machines below serial number 007000 4 Place the throttle control lever in the high position There should be a 0 03 to 0 06 in 1 to 2 mm space between the carburetor lever and the lever stop Adjust the throttle rod as required 5 Move the throttle control ...

Page 68: ...RIBUTOR For machines below serial number 007000 The distributor operation is vital to the operation of the engine The following items should be carefully inspected after every 400 hours of normal operation however dirt dust water and high speed operation may cause more rapid wear and necessitate more frequent inspections 1 Remove the distributor cap Clean the cap and examine for cracks carbon runn...

Page 69: ...s below serial number 007000 1 Remove the distributor cap and the rotor 2 Disconnect the condenser wire from the ignition point assembly A B C D E 00694 INSTALLING IGNITION POINTS A Retaining Lockscrew B Pin C Ignition Point Assembly D Hole E Advance Plate 3 Remove the ignition points attaching screw and lift out the ignition point assembly 4 Remove the condenser by removing the screw attaching th...

Page 70: ...to the No 1 cylinder spark plug wire Connect a tachometer to the engine FOR SAFETY When servicing machine avoid moving parts Do not wear loose jackets shirts or sleeves when working on machine 5 Start the engine and reduce the idle speed to 600 rpm to be sure that the centrifugal advance is not operating Adjust the initial ignition timing to 10_ to 12_ BTDC on gasoline engines and 12_ to 14_ BTDC ...

Page 71: ...d when reassembling the cylinder head The cylinder head bolts must be tightened after the first 50 hours of operation for machines below serial number 007000 and seasonally thereafter for all machines Snug down cylinder head bolts in the proper sequence first to 20 to 30 ft lb 27 to 41 Nm then to 50 to 55 ft lb 68 to 75 Nm and then to 65 to 70 ft lb 88 to 95 Nm Tighten the intake manifold bolts to...

Page 72: ...umber 007000 and above the intake valve clearance from 0 009 in 0 22 mm and the exhaust valve clearance from 0 013 in 0 32 mm while the engine is cold CRANKCASE VENTILATION SYSTEM Clean the crankcase ventilation hoses tubes and fittings and replace the PCV valve after every 400 hours of operation TUNE UP CHART Idle speed 950 50 rpm Maximum governed speed under load 2350 50 rpm Maximum governed spe...

Page 73: ...tain solution at the correct level above the plates but do not overfill Never add acid to batteries only distilled water Keep vent plugs firmly in place at all times except when adding water or taking hydrometer readings WARNING Battery acid causes severe burns Avoid contact Wash immediately and get medical attention if contact occurs If when checking battery specific gravity one or more battery c...

Page 74: ...MAINTENANCE 365 MM173 3 90 3 32 03768 ELECTRICAL SCHEMATIC For machines below serial number 007000 ...

Page 75: ...MAINTENANCE 3 33 365 MM173 3 90 03768 ELECTRICAL SCHEMATIC For machines below serial number 007000 ...

Page 76: ...MAINTENANCE 365 MM173 3 90 3 34 03768 ELECTRICAL SCHEMATIC For machines serial number 007000 and above ...

Page 77: ...MAINTENANCE 3 35 365 MM173 3 90 03768 ELECTRICAL SCHEMATIC For machines serial number 007000 and above ...

Page 78: ...rnor mounting bolts pull the governor away from the engine until the belt is snug then tighten the bolts Proper belt tension is obtained when the belt deflects 0 25 in 6 mm from a force of 1 to 2 lb 0 5 to 0 9 kg applied at the midpoint of the longest span After adjusting the belt check the governor adjustment as described in TO ADJUST GOVERNOR For machines below serial number 007000 ENGINE FAN BE...

Page 79: ...ir or water under pressure Severe eye or ear injury can result Wear eye and ear protection D WATER Soak the dust filter in a water and mild detergent solution Rinse the dust filter until it is clean The maximum water pressure allowable is 40 psi 275 kPa Air dry the wet dust filter do not use compressed air NOTE Be sure the dust filter is dry before reinstalling it in the machine TO REMOVE HOPPER D...

Page 80: ...s 6 Reconnect the shaker motor wire connectors 7 Close the hopper cover THERMO SENTRYt The Thermo Sentryt is a thermostat that senses the temperature of the air drawn into the vacuum fan from the hopper The thermostat controls the solenoid valve that directs hydraulic fluid to the vacuum fan motor In the event of a fire in the hopper the high air temperature would trip the thermostat stopping the ...

Page 81: ...ntenance In the event that the hopper components are repaired or replaced the hopper must be readjusted for best performance The hopper adjustments must be made in the order specified Make all adjustments with the engine off and parking brake set If the adjustments are made with the hopper raised be sure to engage the hopper safety support bar TO ADJUST HOPPER NOTE Empty the debris hopper and temp...

Page 82: ...A B 02179 STOP BOLT A Lift Linkage B Stop Bolt C Hydraulic Cylinder 3 The upper arm wedge stop allows adjustment so both upper arm slider pins contact their stops at the same time as the hopper is being rolled out Roll out the hopper and observe the slider pins If they do not top out at the same time loosen the wedge stop bolt on the top left lift arm and move the wedge stop to match the travel of...

Page 83: ... or hung up The arm lock bracket must be adjusted so it drops and latches when the hopper is raised and unlatches when the hopper is lowered Adjust the locking strip so the spring lifts the bracket as it comes in contact with the locking strip and lowers the bracket as it looses contact with the locking strip A B C D 02181 DISENGAGED ARM LOCK BRACKET A Locking Strip B Spring C Arm Lock Bracket D L...

Page 84: ...position Loosen all of the bolts reposition the hopper and tighten the bolts A B C D 02183 HOPPER POSITION ADJUSTMENT BOLTS A Hopper B Front to Back Adjustment Bolts C Hopper Pivot D Side to Side Adjustment Bolt 2 The hopper cover hinges and latch determine the tightness of the hopper cover seal Adjust the hinges and latch so the entire seal is compressed evenly The hopper cover hinges have slots ...

Page 85: ... of the hopper is 0 31 to 0 50 in 10 to 15 mm lower than and parallel to the relay panel cover and the valve cover panel B A 03780 REAR HOPPER STOP BOLTS A Hopper B Stop Bolt The relay panel cover and valve cover panels should also be level side to side Slots have been provided in the panel hinges to allow adjustment of the panel positions ...

Page 86: ...p the engine and set the machine parking brake FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake and turn off machine 2 Place the main brush in the Main Brush Free Float position 3 Open the right side main brush door 4 Remove the retaining bolt from the brush idler arm B A 03772 MAIN BRUSH IDLER ARM A Brush Idler Arm B Retaining Bolt 5 Pull the brush idler arm ...

Page 87: ...brush position lever in the Main Brush Up position 5 Drive the machine off the test area 6 Observe the width of the brush pattern The proper brush pattern width is 2 to 2 5 in 50 to 65 mm A 00582 NORMAL MAIN BRUSH PATTERN A Brush Pattern Width 00601 TAPERED MAIN BRUSH PATTERN If the main brush pattern is tapered remove the main brush idler arm Loosen the right side main brush cross shaft bearing m...

Page 88: ... HEIGHT ADJUSTMENT KNOB A Height Adjustment Knob B Lock Knob C Access Door SIDE BRUSH The side brush sweeps debris from curbs or gutters into the path of the main brush It should be inspected daily for wear or damage Remove any string or wire found tangled on the side brush or side brush drive hub The side brush pattern should be checked daily The side brush should just contact the floor when the ...

Page 89: ...ble Adjustment Nut The side brush should be replaced when the remaining brush bristle measures 2 5 in 65 mm in length TO REPLACE SIDE BRUSH 1 Empty the debris hopper 2 Raise the hopper engage the hopper support bar and lower the hopper onto the support bar WARNING Falling hopper Engage hopper support bar before working under hopper 3 Place the main brush position lever in the Main Brush Down posit...

Page 90: ...ition the new side brush under the side brush bumper Line up one of the four side brush mounting holes with the hole in the side brush bumper and side brush adapter 9 Secure the side brush to the side brush adapter with the bolts removed earlier 10 Adjust the side brush pattern 11 Disengage the hopper support bar and lower the hopper ...

Page 91: ... the skirt retaining strip mounting bolts A B C 03780 HOPPER LIP SKIRTS A Hopper Lip Skirts B Retaining Strip C Retaining Strip Mounting Bolt 6 Remove the skirt retaining strip and the worn or damaged skirts 7 Thread the retaining strip mounting bolts through the retaining strip the skirts and into the hopper 8 Tighten the mounting bolts 9 Start the engine 10 Raise the hopper lower the hopper supp...

Page 92: ...IRTS The skirts are located on the bottom rear of the main brush compartment They seal the main brush compartment The seals should be inspected for wear or damage and adjustment daily TO REPLACE AND ADJUST REAR SKIRTS 1 Stop the machine on a smooth level surface 2 Stop the engine and set the machine parking brake FOR SAFETY Before leaving or servicing machine stop on level surface set parking brak...

Page 93: ... set the machine parking brake 3 Raise the hopper engage the hopper support bar and lower the hopper onto the hopper safety support bar WARNING Falling hopper Engage hopper support bar before working under hopper 4 Stop the engine FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake and turn off machine 5 Open the main brush doors 6 Remove the hopper side skirt re...

Page 94: ...OPPER SEALS The hopper seals are located on the top and side portions of the machine frame which contacts the hopper They seal the main brush compartment The seals should be inspected for wear or damage after every 100 hours of operation A B 03773 HOPPER SEALS A Top Seal B Side Seal HOPPER DOOR SEALS The hopper door seals are located on the top and side door contact edges of the hopper and the bot...

Page 95: ...fan seal is located on the rear of the hopper It seals the hopper filter compartment to the vacuum fan intake bracket The seal should be checked for wear or damage after every 100 hours of operation Check to make sure that the seal is making good contact with the vacuum fan intake bracket The seal should be compressed 0 12 in 5 mm by the contact A B 03780 HOPPER VACUUM FAN SEAL A Hopper B Seal To ...

Page 96: ...ke fluid reservoir is full and that the vent in the cap is open 2 Connect a plastic or rubber tube to the bleeder valve on the left front wheel Suspend the other end of the tube in a jar or bottle filled with a few inches of brake fluid During the remaining steps keep this end submerged at all times and never let the level in the brake fluid reservoir drop below one half full 3 Open the bleeder va...

Page 97: ... pressure is 50 to 55 psi 345 to 380 kPa The standard rear machine tire is pneumatic The proper tire air pressure is 80 to 85 psi 550 to 590 kPa Check the air pressure of the tires after every 100 hours of operation Solid tires are available as accessories No regular maintenance is required on these tires ...

Page 98: ...MAINTENANCE 365 MM173 3 90 3 56 ...

Page 99: ... TORQUE CHART 4 3 METRIC BOLT TORQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 HYDRAULIC FITTING INFORMATION 4 4 HYDRAULIC TAPERED PIPE FITTING NPT TORQUE CHART 4 4 HYDRAULIC TAPERED SEAT FITTING JIC TORQUE CHART 4 4 HYDRAULIC O RING FITTING TORQUE CHART 4 4 ...

Page 100: ...APPENDIX 365 MM 3 90 4 2 ...

Page 101: ...0 9 Size Torque ft lb Nm Torque ft lb Nm ______________________________________________________________ M4 2 3 3 4 M5 4 5 6 8 M6 7 9 10 14 M8 18 24 25 34 M10 32 43 47 64 M12 58 79 83 112 M14 94 127 133 180 M16 144 195 196 265 M20 260 352 336 455 M24 470 637 664 900 NOTE Decrease torque by 20 when using a thread lubricant Exceptions to the above chart Main brush drive plug nut 30 ft lb 40 Nm then t...

Page 102: ...________ 0 25 0 44 20 9 ft lb 12 Nm 0 38 0 56 18 20 ft lb 27 Nm 0 50 0 75 16 30 ft lb 41 Nm 0 62 0 88 14 40 ft lb 54 Nm 0 75 1 12 12 70 ft lb 95 Nm 1 0 1 31 12 90 ft lb 122 Nm HYDRAULIC O RING FITTING TORQUE CHART Tube Thread Minimum Maximum O D in Size Torque Torque ______________________________________________________________ 0 25 0 44 20 6 ft lb 8 Nm 9 ft lb 12 Nm 0 38 0 56 18 13 ft lb 18 Nm 2...

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