Tempest Cyclone G4 User Manual Download Page 53

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Cyclone User Manual

Hardware Indicators & Fuses

External Temperature Sensor is

connected and functioning

(custom applications only)

Main Temperature &

Humidity Sensor is

connected and functioning

(All Enclosures)

Auxiliary Temperature &
Humidity Sensor is
connected and functioning
(custom applications only)

Fan Board is connected and

functioning correctly

(blinking)

Optional Ethernet Board is
connected and functioning

RS 485 Comms Board is
connected and functioning
correctly (blinking)

RS485 (DMX/RDM) Data
Packets:
Green:

Transmit

Red:

Receive

Heater Fuse

–

10A slow-blow

Daughter Board

Power Fuse

–

4A slow-blow

Fan Fuse

–

slow-blow

DEC4 Serial Number. Please

quote in all technical support

enquiries.

Summary of Contents for Cyclone G4

Page 1: ...Cyclone User Manual 1 User Manual Cyclone Revision 8 8 September 2021 Tempest Lighting Inc...

Page 2: ...ARNING 13 Cyclovator Unistrut Mounting Rails 13 Cyclovator Inlet Cowl 13 Fixing the Cyclovator in Place 14 Mounting the Enclosure 15 Setting the Show Position Stop 16 Cyclone Angle Mount Kit 17 Angle...

Page 3: ...t Feed Power Termination 37 North America 208V Japan 200V Single Feed 38 North America 208V Japan 200V Split Feed 38 International 230V Single Feed 39 International 230V Split Feed 39 Remote Monitorin...

Page 4: ...Humidity 59 Set Lamp On Point 59 Reset Lamp Hours 59 Set Fan Function 60 Status Display 60 Safe Mode 61 Safe Mode What to do 61 DEC4 Firmware Updates 63 Direct Firmware Update System Control Board on...

Page 5: ...or and Aux Equipment 79 Projector Connector Types 80 Routine Maintenance 81 Clean Port Glass 81 Check Filter 81 Check Temperature Humidity Sensor 82 For After Sales Support 82 Troubleshooting 83 Warra...

Page 6: ...oltage Directive 2014 35 EU Test Report 60065 6500 01 14 Electromagnetic Compatibility Directive 2014 30 EU Test Report 61000 6500 03 14 and further conforms with the following EU Harmonized Standards...

Page 7: ...Cyclone User Manual 7 Approvals China...

Page 8: ...Lifting some enclosures and the equipment inside them may be heavy Use properly rated lifting equipment where appropriate and never attempt to carry out work with fewer than the number of workers need...

Page 9: ...1 245 23 584 226 103 55 310L 59 1 499 34 864 25 635 57 1 448 32 813 247 112 55 310P 59 1 499 25 635 36 914 57 1 448 23 584 261 119 55 314L 58 1 473 37 940 27 686 56 1 422 35 889 285 130 55 314P 58 1 4...

Page 10: ...closures may be placed side by side with the projector slides opposite but we recommend allowing clearance for service access on both sides wherever possible Snow Clearance In areas where snow is like...

Page 11: ...e that all mounting points are secure and conform to local safety regulations Tempest Lighting Inc accepts no responsibility for damage or injury arising from inappropriate or unsafe installation Moun...

Page 12: ...units high with beams up to 40 apart using the Swivel Stacking Kit Enclosures must be the same model This is very useful for edge blending across a wide area with a limited number of rigging positions...

Page 13: ...clone enclosure The enclosure may be installed at ground level projecting up up onto a building for example or on a rooftop projecting downwards In either case the maximum tilt angle is 60 Cyclovator...

Page 14: ...pplied Suitable substrates include concrete pads steel frameworks roof beams All mountings must comply with all relevant building and safety norms in the jurisdiction of the final installation It is t...

Page 15: ...the channel nuts should be the same as dimension E in the installation page the distance between centers of the Unistrut channels 5 Loosen the channel nut bolts and align the channel nuts with their l...

Page 16: ...show trim It is important to use the Inlet Cowl accessory for angles above 30 Setting the Show Position Stop Cyclovator gives you a locator for your show position for accurate show positioning With t...

Page 17: ...pest for Cyclone models not shown here or custom versions In certain cases it will be safe to stack two Cyclone enclosures on one Angle Mount kit Please note Do not double stack in exposed locations s...

Page 18: ...r M12 socket cap screws provided Use one stacking kit 51 SK to double stack a second enclosure observing the guidelines outlined above Unistrut Channel Nut M12 Hex Bolt Strut Assembly M12 Washers Unis...

Page 19: ...air temperature inside the enclosure within a few degrees of the target temperature set in the ActiveCool controller Internal and External Airflows The internal airflow shown above is isolated from o...

Page 20: ...o the cooler using the screws removed in step 1 4 Mount the exhaust door frame onto the condenser exhaust grille with the four screws provided 5 Assemble the door washers and stainless steel bearing a...

Page 21: ...not be needed if the above conditions are not met Mount the four vibration pads to the middle holes in the cooler feet using the hardware provided Mount the vibration standoffs to your structure using...

Page 22: ...latch screws The Tempest part 55 ACFA 3 If the hot air discharge flow is blocked from the intake or exhaust grilles the unit will alarm and shut down to alert operators of the condition correct the b...

Page 23: ...ossible Avoid sharp bends where possible Make sure there are no kinks or obstructions to the air hoses IMPORTANT Hoses supplied are 4m long Trim to desired length on site Maximum air hose length is 3m...

Page 24: ...re sensor is typically 6 7 C higher than the cooler sensor 3 The projector inlet sensor is inside the projector inlet It typically reports temperatures 2 3 C higher than the enclosure sensor This mean...

Page 25: ...r 1 is displayed with the message DIF1 This is the temperature difference hysteresis setting DO NOT CHANGE PRESS SET again Display shows C1 cooling mode DO NOT CHANGE the alternate setting is H1 meani...

Page 26: ...fan and the compressor are on continuously when the selector switch is in the ON position and the Cyclone DEC enclosure controller energizes the Cooler power outlet For normal operation leave the ON O...

Page 27: ...ace or repair as needed Cool air flow is limited water is dripping from the front of the system Supply or return duct is collapsed blocked or not installed filters need to be replaced and or the evapo...

Page 28: ...et point to allow unit to cycle add KwiKool system close service compartment door Install service gauges to view pressures Control Displays E1 Appears when up or down key is pressed when not in progra...

Page 29: ...Cyclone User Manual 29 ActiveCool dimensions...

Page 30: ...in mind that cooling will be affected by both heat load and ambient temperature Connecting to the Enclosure s When using AC Assist one of the connected enclosures will be designated the Master Enclosu...

Page 31: ...s supplied with a 4m insulated air hose If using more than one enclosure with your AC Assist cooler locate the cooler centrally so that the hose runs are as similar and as short as possible IMPORTANT...

Page 32: ...multiple enclosures by adjusting the dampers 1 With all projectors running monitor the temperature display on the back of each enclosure 2 Start with all dampers open pulled out for maximum airflow a...

Page 33: ...Cyclone User Manual 33 AC Assist Dimensions...

Page 34: ...S and Japanese style electrical systems 200 208VAC 50 60Hz Enclosure model numbers including IN are for use in countries using European style electrical systems 220 250VAC 50 60Hz Note 1 Fans and Heat...

Page 35: ...outdoor rated conduit to connect power and signal cables to your Cyclone enclosure ALWAYS RUN POWER AND SIGNAL CABLES IN SEPARATE CONDUITS Identify the following parts Wiring access Plate Conduit Entr...

Page 36: ...losure and Projector must be rated for the same voltage Supply must be rated for projector current plus 200 watts Supply must be permanently ON Split feed Enclosure power FEED must be permanently ON P...

Page 37: ...d wire to Ground Terminal Connect Enclosure feed to the terminals marked L and N ENCLOSURE Connect Projector feed to the terminals marked L and N PROJECTOR Open the Split Feed Wiring Kit it contains t...

Page 38: ...to comply with local electrical codes Terminal Screw Torque Setting 0 5Nm 4 5in lb for clarity internal wiring not shown Split Feed Enclosure 10A 200 208VAC Single Phase 2 hots 10A Neutral for 120V Au...

Page 39: ...ly with local electrical codes Terminal Screw Torque Setting 0 5Nm 4 5in lb for clarity internal wiring not shown Split Feed Enclosure 10A 230VAC Single Phase L N Protective Earth ground Projector 230...

Page 40: ...tem configuration and firmware upgrade capability over Ethernet Requires 51 D4 23 EtherNode board in at least one enclosure 2 Tempest Enclosure Management Protocol TEMP a simple protocol for use by sy...

Page 41: ...be changed with a web browser on port 80 at the DHCP assigned address Login to the home page using admin for user name as password The bridges may be discovered with a UDP broadcast on port 1500 and a...

Page 42: ...uns and wildly distributed systems use a DMX RDM splitter make sure that it supports RDM and multiple cable runs Use the termination switch to terminate each RS485 cable run at the last enclosure on e...

Page 43: ...Cyclone User Manual 43 Line Termination Switch Settings 1 DMX RDM control over RS485 2 TSM TEMP Control of an enclosure group via Ethernet 3 TSM TEMP Control of a single enclosure via Ethernet...

Page 44: ...river for your device and prevent normal operation of the software JESE GetSet is licensed software and registered to a qualifying hardware component Qualifying components include a USB controller suc...

Page 45: ...very option in the Settings menu Next click on the Node Button to open the Node Manager Click on the Connect Button to initiate a node discovery and populate the Node Manager with all USB and network...

Page 46: ...up all EtherNodes and any other USB Devices clicking on the discovery button will initiate a global discovery of all Tempest Enclosures and any other RDM compliant responders detected in the system Fo...

Page 47: ...gled between sizeable and full screen view with the scale view button The fields displayed in the window may be customized to suit the Enclosure configuration options and user preference From the sett...

Page 48: ...sed To load firmware to the enclosures right click the entry in the main window and select Reprogram from the drop down window For additional details refer to the latest GetSet MV User Guide Remote Co...

Page 49: ...15 Ethernet Adapter over an Ethernet network Download the Developer Guide at www tempest biz tech_support IMPORTANT Tempest warrants that if correctly implemented TEMP will provide a reliable and acc...

Page 50: ...ther times the fan is OFF With the Positive Pressure option when the fan would normally be off it is instead powered via a capacitor that lowers the operating voltage so that the fan continues to run...

Page 51: ...of outdoor equipment DEC4 monitors internal and external temperature humidity and lamp current at all times and uses this information to control the enclosure s lamp relay fan s and heater s It can r...

Page 52: ...old spots when projector is idle DEC4 constantly monitors the following parameters Projector Luminaire current Line Voltage External Temperature Internal Temperature Internal Relative Humidity DEC4 s...

Page 53: ...or is connected and functioning custom applications only Fan Board is connected and functioning correctly blinking Optional Ethernet Board is connected and functioning RS 485 Comms Board is connected...

Page 54: ...lamp relay in the event of a projector malfunction RDM Status Reporting over RS485 RDM Configuration settings may be changed remotely or at the enclosure user interface Control mode is recommended for...

Page 55: ...eeks or months before making any changes In most cases they will not be necessary Trip Temp 55 70 C Default 60 C Upper Temp 35 50 C Default 40 C Trend Temp Dynamic IdealTemp Dynamic based on Relative...

Page 56: ...rrent sensing shows lamp is OFF Lamp hour counter is not running Lamp Relay ON Green Lamp relay is closed normal Projector power receptacle is energized ON Red Lamp relay is open due to over temperatu...

Page 57: ...ntrol Interface is normally LOCKED To UNLOCK hold ESC and OK together for 5 seconds You are now in the CONTROL MENU Use to scroll up and down the menu Press OK to enter a menu item Use to set the item...

Page 58: ...range 001 to 510 1 Lamp Relay In Service Mode an addition two slots are available 2 Fan Duty Control 3 Heater Duty Control Note that the DMX control is designed using a SAFETY pile on Logic So the DMX...

Page 59: ...emergency is when enclosure ventilation fails with the lamp on in which case the temperature will rise very quickly To avoid nuisance tripping we recommend setting a higher Trip temperature 60 C or a...

Page 60: ...the arrow keys to scroll through a Humidity relative humidity in b Internal temperature in degrees C or F c External Temperature custom enclosures with external temperature sensors only d PCB tempera...

Page 61: ...that your equipment is at risk Some sensors shipped before mid 2017 have had a limited operational life in harsher conditions Tempest has since developed a new class of capacitive sensor that is far...

Page 62: ...r cable is not damaged and that it is plugged in to the header on the DEC Mother board labeled MAIN b Check the actual climate conditions could the absolute humidity be close to 100 If it is SAFE MODE...

Page 63: ...ESE RDM TRI interface Fan board firmware is extremely simple and is unlikely to require updating RS485 Board 51 485 firmware may be updated over an RDM network using JESE GetSet software and a JESE RD...

Page 64: ...he first time using JUST the PC MUST be connected to a live System Control Board for the installation to complete correctly 3 Run JUST and select the top left USB connection Icon Select the DEC4 from...

Page 65: ...ct the Upload Firmware option Select the file Icon and navigate to the firmware file to upload 5 On selection the firmware upload will begin and run until complete 6 On completion of the upload dismis...

Page 66: ...one User Manual 66 7 The details of the SCB and firmware version may be viewed and verified by selecting the Device Information option 8 Close the application and disconnect the USB Cable from the SCB...

Page 67: ...able for download from www tempest biz tech_support Powered Target DEC4 with 51 485 RS485 communication interface card Installation Procedure 1 If not already installed install a copy of GetSet To ens...

Page 68: ...atively with a USB power adaptor connected to the USB Port on the SCB 5 On older revisions of DEC Firmware if the elected DEC DATA MODE is set to RS485 TEMP select RDM MONITOR mode using the DEC user...

Page 69: ...ted item in the list view and select Reprogram from the popup menu This will open the firmware upload tool 8 In the Firmware upload handler search for a file to upload by clicking the file icon Find a...

Page 70: ...rocess The upload will the start 10 On successful completion of upload and restart the firmware upload is complete Repeat from stage 8 to 11 for each additional file to upload On completion of the upl...

Page 71: ...r each enclosure as follows RDM MONITOR ONLY To view status information over RDM RDM CONTROL To monitor and over RDM and control the Lamp Projector relays via DMX If the enclosures are connected to an...

Page 72: ...washers and nuts provided to secure the clamps to the tray Tip if you need to remove the projector for service remove the two clamps nearest you leaving the opposite clamps in place When you replace t...

Page 73: ...the four projector clamps to the projector tray using the eight M8 carriage bolts washers and nuts provided With feet adjustment 1 Leave the projector feet in place and mount the projector in the sam...

Page 74: ...ctors with air inlets on the side of the projector chassis The inlet side MUST face down for optimal airflow Christie Crimson with portrait mounting kit and maximum downward tilt For upward tilt rever...

Page 75: ...back on a soft surface 1 Remove projector feet 2 Mount Projector Bars to projector base 3 Mount projector bars to L Brackets a Consider desired tilt angle UP DOWN or HORIZONTAL b Each mounting hole s...

Page 76: ...capacity Tempest provides a special internal fan box to hang on the right side of the projector to ensure delivery of adequate inlet airflow required for landscape versions only Install the Fan box u...

Page 77: ...ackets and mounting bars to the M12 threaded holes in the projector chassis as shown 3 NOTE the holes in the triangular bracket are set 1 5 apart so you can set the projector either horizontal or tilt...

Page 78: ...es of the chimney are seated snugly around the projector lamp exhaust a vertical slot in the back of the projector Failure to follow this step will very likely lead to hot air recirculating and seriou...

Page 79: ...Connect Projector and Aux Equipment 1 Feed the projector power and signal cables through the cable management track 2 Connect the projector power cable into the Projector Outlet 3 Connect all cables...

Page 80: ...320 x 2 IEC 60309 formerly IEC 309 often known in North America as Pin Sleeve 30 32A 2P E 230V blue a Some 56 310 x 3 IEC60309 Pigtail for Christie Boxer D4K40 and some DPI models Tempest supplies a...

Page 81: ...ust be changed Part Numbers 51 HF 15 Cyclone 55 200 350 Replacement Filter 51 HF 22 Cyclone 55 400 and up Replacement Filter To replace filter from below 1 Remove the filter clamp screws 2 The filter...

Page 82: ...ve the controller may not operate correctly A defective sensor will result in one of three messages appearing on the DEC user interface If you see any of these messages contact Tempest for a replaceme...

Page 83: ...ris inside enclosure 1 Filter is either missing or damaged 2 Filter is not properly seated 3 Side panels or back door is not firmly latched Water in enclosure 1 Check the drain holes in the bottom of...

Page 84: ...above ii to any Goods that have been subject to misuse abnormal service or handling or altered or modified in design or construction iii to any Goods repaired or serviced by any person other than Sel...

Page 85: ...to Ethernet adaptor connected to the DEC DMX connectors your DEC may be configured and monitored over an IP network Please contact factory for ordering information Physical Layer 1 EITHER Use a 51 EN...

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