Tekmar Boiler Control 265 Data Brochure Download Page 5

 

5 of 36 

 © 2010          D 265 - 07/10

SETBACK (OCC and UNOCC)

To provide greater energy savings, the control has a setback feature. With setback, the 
supply water temperature in the system is reduced when the building is unoccupied. By 
reducing the supply water temperature, the air temperature in the space may be reduced 
even when thermostat(s) are not turned down. Any time the 

UnO Sw 

(5) and the 

Com 

(1) 

terminals are shorted together, the control operates in the unoccupied mode. When in the 
unoccupied mode, the 

UNOCC

 segment is displayed in the LCD. The control adjusts the 

supply water temperature based on the 

UNOCC

 settings in the control.

COMBUSTION AIR OR ALERT CONTACT

The control has an isolated contact that can be used as either a combustion air damper contact or an alert contact. This selection 
is made using the C.A. / Alert DIP switch.

Combustion Air (C.A.)

When the DIP switch is set to C.A., terminals 15 and 16 can be used as a switch to operate a combustion air damper. This contact 
closes prior to the first boiler operating on the control. The amount of time that the contact closes prior to the first boiler firing is 
set using the combustion delay setting.

The combustion air contact remains closed for a minimum of 15 seconds after the last boiler is turned off.

Alert

When the DIP switch is set to Alert, terminals 15 and 16 can be used as a switch to operate an alert circuit. This contact closes 
whenever an error message is present on the control display. When the alert contact is activated, refer to the Error Messages 
section of this brochure to determine the cause of the alert. Once the fault has been fixed, pressing either the 

Menu

Item

 or 

 

button will clear the alert.

Boiler Alert

The control can monitor the boiler supply temperature and provide an alert if the temperature does not increase within a certain 
amount of time. The amount of time can be set using the Boiler Alert setting. This alert can be used to determine if the boilers 
have failed to fire. To reset the alert, press and hold the 

 and 

▼ 

buttons for 5 seconds while in the VIEW menu.

ROTATION

The control includes an Equal Run Time feature which changes the firing 
order of the boilers whenever one boiler accumulates 48 hours more 
running time than any other boiler. After each rotation, the boiler with the 
least running hours is the first to fire and the boiler with the most running 
hours is the last to fire. This function ensures that all of the boilers that 
are being rotated receive equal amounts of use. When the 

Rotate

 

/

 

Off

 

DIP switch is set to the 

Off

 position, the firing sequence always begins 

with lowest boiler to the highest boiler.

Fixed Lead Rotation

In some applications, it may be desirable to have the first boiler fire first 
at all times while the firing sequence of the remaining boilers is changed 
using Equal Run Time Rotation. This rotation option is selected by 
setting the 

Fixed Lead

 

/

 

Off

 DIP switch to the 

Fixed Lead

 position.

First On / Last Off or First On / First Off

When using the 

Fixed Lead

 rotation option, a selection must be made between 

First On

 

/

 

Last

 

Off

 and 

First On

 

/

 

First

 

Off

 

using the DIP switch. When 

First

 

On

 

/

 

Last

 

Off

 is selected, the lead boiler is always modulated first and shut off last. When 

First

 

On

 

/

 

First

 

Off

 is selected, the lead boiler is always modulated first and shut off first. This DIP switch is only read by the control 

when the 

Fixed

 

Lead

 

/

 

Off

 DIP switch is set to 

Fixed Lead

.

Resetting the Rotation Sequence

To reset the rotation sequence, set the 

Rotate

 

/

 

Off

 DIP switch to the 

Off

 setting for 5 seconds and then return the DIP switch to 

the 

Rotate

 setting.

RUNNING TIMES

The control displays the accumulated running time of each boiler in the VIEW menu.

Resetting the Running Times

To reset the running time for each boiler, select the appropriate running time in the VIEW menu. Next press the 

 and 

 buttons 

simultaneously until 

CLr

 is displayed.

1

2 3 4

5

Com

Boil

Sup

Boil

Ret

Out

+

UnO

Sw

Timer Switch

1

2

720 hours

672 hours

2

1

672 hours

720 hours

Summary of Contents for Boiler Control 265

Page 1: ...dulating Boiler Output Boiler Enable Output Pump Output Boiler Enable or Pump Input Setpoint or DHW Demand Input 115 V ac Power Supply Output Primary Pump Input Timer or Switch Optional Output Combust...

Page 2: ...he 265 has four push buttons Menu Item for selecting and adjusting settings As you program your control record your settings in the ADJUST Menu table which is found in the second half of this brochure...

Page 3: ...ontrol is in UnOccupied Mode Primary Pump Displays when the primary pump relay is turned on Occupied Schedule Displays when the control is in Occupied Mode Boiler Pump Displays which boiler pump relay...

Page 4: ...ply water temperature to a hydronic space heating system or setpoint When using the control to provide Domestic Hot Water DHW requirements only two modulating boilers can be operated The supply water...

Page 5: ...t setting This alert can be used to determine if the boilers have failed to fire To reset the alert press and hold the and buttons for 5 seconds while in the VIEW menu ROTATION The control includes an...

Page 6: ...ATION Boiler 1 Boiler 2 Boiler 3 100 MOD OFF PARALLEL MODULATION Boiler 1 Boiler 2 Boiler 3 MOD MOD MOD SEQUENTIAL MODULATION The control offers a sequential modulation option This is selected by sett...

Page 7: ...culate the Maximum Modulation use the following formulae For 4 to 20 mA Maximum Modulation 4 mA Boiler s Maximum Input Signal x 100 4 20 mA For 0 to 10 V dc Maximum Modulation 0 V dc Boiler s Maximum...

Page 8: ...onse rate it may be necessary to increase the Motor Speed setting in order to increase the stability of the boiler modulation Example 1 A boiler s input signal range is 2 to 9 V dc The 265 control has...

Page 9: ...ve PID logic in order to satisfy the boiler target temperature Fixed Differential If the user desires to have a fixed differential this is set using the boiler differential setting in the ADJUST menu...

Page 10: ...to thermally shock a boiler when it is shut off at high fire The Soft Stop feature forces the boiler to modulate down to minimum before turning off This is designed to prevent large volumes of cold ai...

Page 11: ...49 C 140 F 60 C 190 F 88 C 180 F 82 C 160 F 71 C 150 F 66 C BOIL MAX 140 F 60 C 160 F 71 C 210 F 99 C 200 F 93 C 180 F 82 C 170 F 77 C BOIL MIN OFF OFF 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C High...

Page 12: ...nter in the display When the control is in WWSD the Boiler Demand pointer is displayed if there is a boiler demand However the control does not operate the heating system to satisfy this demand The co...

Page 13: ...HG The DHW demand overrides the boiler reset target temperature except when the boiler reset target is higher than the DHW Exchange setting DHW MODE AND PRIORITY OPERATION The control has five differe...

Page 14: ...nues this purge for a maximum of two minutes or until the boiler supply water temperature drops 20 F 11 C below the boiler target temperature during the DHW operation The control also stops the purge...

Page 15: ...the boiler supply temperature is sufficiently reduced the Boiler 3 DHW contact shuts off The heating system is turned on for a period of time to prevent the building from cooling off After a period o...

Page 16: ...iler SETP MODE 2 Setpoint in Parallel with Priority Whenever a setpoint demand is present the boiler s is operated to maintain the setpoint target and the primary pump Prim P1 contact is opened It is...

Page 17: ...mary pump and boiler pumps operate as described in section G INPUT SIGNAL The control can accept either a 0 10 V dc signal or a 2 10 V dc signal The External Input Signal setting must be set to the pr...

Page 18: ...Pump Boiler Pumps Primary Pump Boiler Pumps Primary Pump Boiler Pumps OR Example Range 0 10 V dc Input 7 V dc 157 F 69 C Offset 5 F 3 C 5 F 3 C Boiler Target 162 F 72 C CONVERSION TABLE 0 10 0 20 mA 0...

Page 19: ...g to cross between sections as the wires will interfere with safety dividers which should be installed at a later time Power must not be applied to any of the wires during the rough in wiring stage Al...

Page 20: ...DHW MODE must also be set to 1 through 4 Setpoint Demand To generate a Setpoint Demand a voltage between 24 V ac and 230 V ac must be applied across the Setp DHW Dem and Com Dem terminals 31 and 30 T...

Page 21: ...There is no power available on these terminals from the control These terminals are to be used as a switch to enable the modulating boiler Since this is an isolated contact it may switch a voltage be...

Page 22: ...to 0 to 10 V dc using an external 500 resistor across the Mod 1 Mod 2 Mod 3 terminals The 4 to 20 mA output can be converted to a 0 135 output for a Modutrol IV gas valve actuating motor using a 0 135...

Page 23: ...the control to measure the boiler supply water temperature Boiler Return Sensor Connect the two wires from the Boiler Return Sensor 071 to the Com and Boil terminals 1 and 3 The boiler return sensor i...

Page 24: ...3 and 14 using an AC voltmeter the reading should be between 103 5 and 126 5 V ac Test the Powered Inputs Boiler Demand If a boiler demand is used measure the voltage between the Boil Dem and Com Dem...

Page 25: ...2 are running If the boiler s operates properly disconnect the power and remove the jumper Boiler 3 DHW Contact Boiler Operation If a boiler is connected to the Boiler 3 DHW contact 21 and 22 make sur...

Page 26: ...switch settings change the items that are available to be viewed and or adjusted in the User Interface If a DIP switch is changed while the control is powered up the control responds to the change in...

Page 27: ...h is set to Exercise the pumps are operated for 10 seconds after every three days of inactivity Parallel Sequential The Parallel Sequential DIP switch selects whether to modulate the boilers using par...

Page 28: ...0 Boiler 2 Modulation Current percent modulation of the boiler s burner This item is only available when Boiler 2 is set to Au automatic or CP1 copy 1 0 to 100 Boiler 3 Modulation Current percent modu...

Page 29: ...Default Au B Boiler 2 Selects whether or not boiler 2 is operational CP1 copies the settings of Boiler 1 to Boiler 2 CP1 Au Auto OFF Default CP1 B Boiler 3 Selects whether or not boiler 3 is operation...

Page 30: ...iler and when the burner actually fires This item is only available when Boiler 1 is set to Au automatic 0 00 to 4 00 minutes 1 sec increment Default 0 10 min B Boiler Mass 1 The thermal mass characte...

Page 31: ...hour This item is only available when Boiler 2 is set to Au automatic or CP1 copy 1 1 to 1999 Default 10 B Maximum Boiler 2 Output The maximum boiler 2 output in 10 000 s of BTU hour This item is onl...

Page 32: ...t to Au automatic or CP1 copy 1 and DHW MODE is set to OFF 0 to 50 Default 0 B Maximum Modulation 3 The maximum percent modu lation of the burner This item is only available when Boiler 3 is set to Au...

Page 33: ...C WWSD Occupied The system s warm weather shut down temperature during the Occupied period This item is only available when the External Input Stand Alone DIP switch is set to Stand Alone 35 to 100 F...

Page 34: ...If Boiler 3 is set to OFF and DHW MODE is set to 3 or 4 the DHW contact is closed and the primary pump stays on If Boiler 3 is set to OFF and DHW MODE is set to 1 or 2 the DHW contact is closed and th...

Page 35: ...it The control will not operate the boiler s until the sensor is repaired Locate and repair the problem as described in the Data Brochure D 070 To clear the error message from the control after the se...

Page 36: ...HEALTH OR SAFETY LEGISLATION THE TERM OF ANY OTHER WARRANTY NOT HEREBY CONTRACTUALLY EXCLUDED IS LIMITED SUCH THAT IT SHALL NOT EXTEND BEYOND TWENTY FOUR 24 MONTHS FROM THE PRODUCTION DATE TO THE EXT...

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