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© 2010          D 265 - 07/10 

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TEST SEQUENCE

Each step in the test sequence lasts 10 seconds.

During the test routine, if a demand from the system is present, the test sequence may be paused by pressing the 

Test

 button. 

If the 

Test

 button is not pressed again for 5 minutes while the test sequence is paused, the control exits the entire test routine. If 

the test sequence is paused, the 

Test

 button can be pressed again to advance to the next step. This can also be used to rapidly 

advance through the test sequence. To reach the desired step, repeatedly press and release the 

Test

 button until the appropriate 

device and segment in the display turn on.

Step 1 – The C.A. / Alert contact is closed.

Step 2 – The C.A. / Alert contact is opened if the Alert / C.A. DIP switch is set to Alert.

Step 3 – The primary pump is turned on.

Step 4 – For each Boiler that is set to automatic or CP1, the following sequence is used: 

 

•  The Boiler Pump is turned on. 

 

•  The Modulation Output is modulated up to the Minimum Modulation setting.

 

•  The Boiler Enable Contact is closed and waits for at least 10 seconds or the Fire Delay time.

 

•  If there is a demand, the Boiler is modulated up to Maximum Modulation according to the Motor Speed setting.

 

•  If there is a demand, the Boiler is modulates down to Minimum Modulation.

 

•  The Boiler Enable Contact is opened.

 

•  The Modulation Output is modulated down to 0%.

 

•  Boiler Pump is shut off.

 

•  Step 4 is repeated for each additional boiler set to automatic, or CP1.

Step 5 – If Boiler 3 is set to OFF and DHW MODE is set to 3 or 4, the DHW contact is closed and the primary pump stays on.
 

– If Boiler 3 is set to OFF and DHW MODE is set to 1 or 2, the DHW contact is closed, and the primary pump is shut off.

Step 6 – The control exits the Test sequence. 

MAX HEAT

The control has a function called Max Heat. In this mode, the control turns on and operates the system up to the maximum set 
temperatures as long as there is a demand for heat. The control continues to operate in this mode for up to 24 hours or until the 

Item

Menu 

or 

Test  

button is pressed. This mode may be used for running all circulators during system start-up in order to purge 

air from the piping. To enable the Max Heat feature, use the following procedure.

Menu

Item

Menu

Item

1) 

Press and hold the 

Test  

button for more than 3 seconds. At 

this point, the control flashes the MAX segment and displays 
the word OFF.

2) Using 

the 

 or 

▼ 

buttons, select the word On. After 3 seconds, 

the control turns on all outputs. However, the max heat mode 
is still limited by the 

BOIL MAX 

setting.

3) 

To cancel the Max Heat mode, press the 

Item

Menu

, or 

Test  

button.

4) 

Once the Max Heat mode has either ended or is cancelled, 
the control resumes normal operation.

The control has a built-in test routine that is used to test the main control functions. The 
control continually monitors the sensors and displays an error message whenever a fault is 
found. See the following pages for a list of the control’s error messages and possible causes. 
When the 

Test 

button is pressed, the test light is turned on. The individual outputs and relays 

are tested in the following test sequence.

Testing the Control

Summary of Contents for Boiler Control 265

Page 1: ...dulating Boiler Output Boiler Enable Output Pump Output Boiler Enable or Pump Input Setpoint or DHW Demand Input 115 V ac Power Supply Output Primary Pump Input Timer or Switch Optional Output Combust...

Page 2: ...he 265 has four push buttons Menu Item for selecting and adjusting settings As you program your control record your settings in the ADJUST Menu table which is found in the second half of this brochure...

Page 3: ...ontrol is in UnOccupied Mode Primary Pump Displays when the primary pump relay is turned on Occupied Schedule Displays when the control is in Occupied Mode Boiler Pump Displays which boiler pump relay...

Page 4: ...ply water temperature to a hydronic space heating system or setpoint When using the control to provide Domestic Hot Water DHW requirements only two modulating boilers can be operated The supply water...

Page 5: ...t setting This alert can be used to determine if the boilers have failed to fire To reset the alert press and hold the and buttons for 5 seconds while in the VIEW menu ROTATION The control includes an...

Page 6: ...ATION Boiler 1 Boiler 2 Boiler 3 100 MOD OFF PARALLEL MODULATION Boiler 1 Boiler 2 Boiler 3 MOD MOD MOD SEQUENTIAL MODULATION The control offers a sequential modulation option This is selected by sett...

Page 7: ...culate the Maximum Modulation use the following formulae For 4 to 20 mA Maximum Modulation 4 mA Boiler s Maximum Input Signal x 100 4 20 mA For 0 to 10 V dc Maximum Modulation 0 V dc Boiler s Maximum...

Page 8: ...onse rate it may be necessary to increase the Motor Speed setting in order to increase the stability of the boiler modulation Example 1 A boiler s input signal range is 2 to 9 V dc The 265 control has...

Page 9: ...ve PID logic in order to satisfy the boiler target temperature Fixed Differential If the user desires to have a fixed differential this is set using the boiler differential setting in the ADJUST menu...

Page 10: ...to thermally shock a boiler when it is shut off at high fire The Soft Stop feature forces the boiler to modulate down to minimum before turning off This is designed to prevent large volumes of cold ai...

Page 11: ...49 C 140 F 60 C 190 F 88 C 180 F 82 C 160 F 71 C 150 F 66 C BOIL MAX 140 F 60 C 160 F 71 C 210 F 99 C 200 F 93 C 180 F 82 C 170 F 77 C BOIL MIN OFF OFF 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C High...

Page 12: ...nter in the display When the control is in WWSD the Boiler Demand pointer is displayed if there is a boiler demand However the control does not operate the heating system to satisfy this demand The co...

Page 13: ...HG The DHW demand overrides the boiler reset target temperature except when the boiler reset target is higher than the DHW Exchange setting DHW MODE AND PRIORITY OPERATION The control has five differe...

Page 14: ...nues this purge for a maximum of two minutes or until the boiler supply water temperature drops 20 F 11 C below the boiler target temperature during the DHW operation The control also stops the purge...

Page 15: ...the boiler supply temperature is sufficiently reduced the Boiler 3 DHW contact shuts off The heating system is turned on for a period of time to prevent the building from cooling off After a period o...

Page 16: ...iler SETP MODE 2 Setpoint in Parallel with Priority Whenever a setpoint demand is present the boiler s is operated to maintain the setpoint target and the primary pump Prim P1 contact is opened It is...

Page 17: ...mary pump and boiler pumps operate as described in section G INPUT SIGNAL The control can accept either a 0 10 V dc signal or a 2 10 V dc signal The External Input Signal setting must be set to the pr...

Page 18: ...Pump Boiler Pumps Primary Pump Boiler Pumps Primary Pump Boiler Pumps OR Example Range 0 10 V dc Input 7 V dc 157 F 69 C Offset 5 F 3 C 5 F 3 C Boiler Target 162 F 72 C CONVERSION TABLE 0 10 0 20 mA 0...

Page 19: ...g to cross between sections as the wires will interfere with safety dividers which should be installed at a later time Power must not be applied to any of the wires during the rough in wiring stage Al...

Page 20: ...DHW MODE must also be set to 1 through 4 Setpoint Demand To generate a Setpoint Demand a voltage between 24 V ac and 230 V ac must be applied across the Setp DHW Dem and Com Dem terminals 31 and 30 T...

Page 21: ...There is no power available on these terminals from the control These terminals are to be used as a switch to enable the modulating boiler Since this is an isolated contact it may switch a voltage be...

Page 22: ...to 0 to 10 V dc using an external 500 resistor across the Mod 1 Mod 2 Mod 3 terminals The 4 to 20 mA output can be converted to a 0 135 output for a Modutrol IV gas valve actuating motor using a 0 135...

Page 23: ...the control to measure the boiler supply water temperature Boiler Return Sensor Connect the two wires from the Boiler Return Sensor 071 to the Com and Boil terminals 1 and 3 The boiler return sensor i...

Page 24: ...3 and 14 using an AC voltmeter the reading should be between 103 5 and 126 5 V ac Test the Powered Inputs Boiler Demand If a boiler demand is used measure the voltage between the Boil Dem and Com Dem...

Page 25: ...2 are running If the boiler s operates properly disconnect the power and remove the jumper Boiler 3 DHW Contact Boiler Operation If a boiler is connected to the Boiler 3 DHW contact 21 and 22 make sur...

Page 26: ...switch settings change the items that are available to be viewed and or adjusted in the User Interface If a DIP switch is changed while the control is powered up the control responds to the change in...

Page 27: ...h is set to Exercise the pumps are operated for 10 seconds after every three days of inactivity Parallel Sequential The Parallel Sequential DIP switch selects whether to modulate the boilers using par...

Page 28: ...0 Boiler 2 Modulation Current percent modulation of the boiler s burner This item is only available when Boiler 2 is set to Au automatic or CP1 copy 1 0 to 100 Boiler 3 Modulation Current percent modu...

Page 29: ...Default Au B Boiler 2 Selects whether or not boiler 2 is operational CP1 copies the settings of Boiler 1 to Boiler 2 CP1 Au Auto OFF Default CP1 B Boiler 3 Selects whether or not boiler 3 is operation...

Page 30: ...iler and when the burner actually fires This item is only available when Boiler 1 is set to Au automatic 0 00 to 4 00 minutes 1 sec increment Default 0 10 min B Boiler Mass 1 The thermal mass characte...

Page 31: ...hour This item is only available when Boiler 2 is set to Au automatic or CP1 copy 1 1 to 1999 Default 10 B Maximum Boiler 2 Output The maximum boiler 2 output in 10 000 s of BTU hour This item is onl...

Page 32: ...t to Au automatic or CP1 copy 1 and DHW MODE is set to OFF 0 to 50 Default 0 B Maximum Modulation 3 The maximum percent modu lation of the burner This item is only available when Boiler 3 is set to Au...

Page 33: ...C WWSD Occupied The system s warm weather shut down temperature during the Occupied period This item is only available when the External Input Stand Alone DIP switch is set to Stand Alone 35 to 100 F...

Page 34: ...If Boiler 3 is set to OFF and DHW MODE is set to 3 or 4 the DHW contact is closed and the primary pump stays on If Boiler 3 is set to OFF and DHW MODE is set to 1 or 2 the DHW contact is closed and th...

Page 35: ...it The control will not operate the boiler s until the sensor is repaired Locate and repair the problem as described in the Data Brochure D 070 To clear the error message from the control after the se...

Page 36: ...HEALTH OR SAFETY LEGISLATION THE TERM OF ANY OTHER WARRANTY NOT HEREBY CONTRACTUALLY EXCLUDED IS LIMITED SUCH THAT IT SHALL NOT EXTEND BEYOND TWENTY FOUR 24 MONTHS FROM THE PRODUCTION DATE TO THE EXT...

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