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TECNOTER RC4.32E16CL4, Operator'S Manual, Page: 6 / 39

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TECNOTER RC4.32E16CL4 Operator'S Manual Download Page 6

1 GENERAL INFORMATION

1 Manufacturer identification

Manufacturer 

Tecnoter srl a socio unico
VAT: IT13072070157

Head office

P.zza Eleonora Duse 3
20121 Milano
Italy

 

Production site 

Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy

After sales service / Spare parts

Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy

 

CONTACTS:

Tel:   +39 029824.8180 / .9339 /.9305
Fax:  +39 029824.7605

[email protected]
[email protected]

www.tecnotergroup.com
www.tecnotersrl.it

Tecnoter srl unipersonale

Wheel washing

system

RC4.32

E16CL4

S/N 

Page 6/39

Rev: 1.42 –

22/02/2017

Summary of Contents for RC4.32E16CL4

Page 1: ...WHEEL WASHING SYSTEM AUTOMATIC WHEEL WASHING SYSTEM MODEL MODEL RC4 32E16CL4 RC4 32E16CL4 Operator manual Rev 1 42 Tecnoter srl unipersonale Wheel washing system RC4 32 E16CL4 S N Page 1 39 Rev 1 42 2...

Page 2: ...TS 11 1 Handling 11 2 Preliminary 11 5 Testing and adjusting 26 3 USE 29 1 Preliminary check list 29 2 Use 32 4 MAINTENANCE 36 1 State of maintenance 36 2 Machine insulation 36 3 Cautions 36 4 Cleanin...

Page 3: ...it Time spent for this purpose will be rewarded by the correct functioning of the machine and by its use in safety conditions This document assumes that the plants where this machine will be set comp...

Page 4: ...MBERING Company Logo Product Name Model Serial no Page no Revision no TABLES NUMBERING Every table is numbered progressively Numbering starts from 1 at every section Numbering is composed as follows A...

Page 5: ...responsible for changing the old chapters the cover and the table of contents with the new ones in every owned copy 5 Addressees This manual addresses to the operator the assembler and the maintenanc...

Page 6: ...o dalla Chiesa 6 20098 San Giuliano Milanese MI Italy After sales service Spare parts Via Carlo Alberto dalla Chiesa 6 20098 San Giuliano Milanese MI Italy CONTACTS Tel 39 029824 8180 9339 9305 Fax 39...

Page 7: ...om ground 30 cm Maximum width of vehicle and load 2 5 mt Maximum load per axle 12 ton Maximum load on two contiguous axles with distance greater than 1 mt and lower than 1 3 mt 1 3 16 ton Maximum load...

Page 8: ...CE Machinery Directive 73 23 CEE Low voltage Directive 89 336 CEE EMC Directive EN ISO 12100 Machinery safety EN 842 Visual danger signals EN 61439 1 EN 61439 2 EN 60204 1 EN 60204 1 A1 The correspon...

Page 9: ...tandard or extra maintenance without a new declaration of conformity with the Directive 2006 42 CE and corresponding CE Directives WARNING In case of local laws or restrictions were applicable on the...

Page 10: ...rical line Risk of severe injuries an death 4 Information on technical assistance Machines can be covered by warranty as stated in the general sales conditions and according to the applicable laws If...

Page 11: ...Dismount horizontal and vertical manifolds and deep clean them Dismount the booster pump and clean it Store the system in a sheltered and dry place protected by the sun light In case of decommissionin...

Page 12: ...ller Once the installation is completed make sure that all the components of the machine are intact without bends cracks or defects and that they comply with everything written in this manual If any p...

Page 13: ...WARNING Keep a straight lane of minimum 12 mt before and after the washing platform to allow a safe access and exit In case of on ground installation 4 mt length ramps have to be used Tecnoter srl uni...

Page 14: ...stems are necessary the following tools and machines Metric spanners set Screw drivers set Grease Sealant in cartridge eg Silicon Crane or tele handler with appropriate ropes or chains Four ropes each...

Page 15: ...es with NEUTRAL wire and appropriate power Ground connection Magneto t breaker Differential switch Water At least 12 cubic meter 12 000 liters of clean water must be available to fill the tank up Tecn...

Page 16: ...andled separately For no reasons lift or handle the the washing lanes after interconnection Before loading make sure washing lanes and settling tank are empty Lift the tank To lift the tank round four...

Page 17: ...eft lanes assembled together Each lane can be lifted using a fork lift with extra large forks and or using a crane In case of lifting with crane connect four chains with hooks to the washing lane as s...

Page 18: ...ss a quantity of fluid may remains on the treated vehicles according to the vehicles shape and arrangement Because of this the connection to a water refill source is recommended in case of intensive u...

Page 19: ...detail Locate both left and right lanes in the installation place Join the two lanes till their flanges are in touch each others without space between seal and flanges Using the provided bolts and nut...

Page 20: ...s diameter 50mm and the fixing clamps Identify the three manifolds on the side of the left lane one circled in RED in the above pict Tecnoter srl unipersonale Wheel washing system RC4 32 E16CL4 S N Pa...

Page 21: ...folds inside the left lane as indicated Holes indicted in yellow have to remain UNPLUGGED Manifold PP and P1 Manifold P2 Manifold PR Tecnoter srl unipersonale Wheel washing system RC4 32 E16CL4 S N Pa...

Page 22: ...h washing lane Referring the following picture connect the green hoses using the provided clamps NOTE Use the provided joint tubes to connect the hoses TF3 TF4 TF7 TF11 TF2 TF8 Fit the cover between l...

Page 23: ...nsor to the booster pump Adjust the level sensor till obtain a change of status when the water level reach the base of the electric motor yellow arrow in the above picture Pay particular attention to...

Page 24: ...ween side walls and manifolds PP Tighten the bolts and secure the hoses using the provided metallic clamps Double check all tightening Tecnoter srl unipersonale Wheel washing system RC4 32 E16CL4 S N...

Page 25: ...obtain a change of status when the water level is 20 cm over the upper limit of the inlet grid Pay particular attention to this regulation as the correct execution of this step is crucial for the lif...

Page 26: ...n dashboard and camera SUGGESTION sensor should be oriented with an angle pf about 20 to the ground as shown in picture This precaution will ensure correct detection of the wheels of the vehicle to be...

Page 27: ...Locate the connectors line on the bottom of the control board Connect the main power supply to the terminals R S T N GND WARNING This operation is strictly reserved to skilled electricians or engineer...

Page 28: ...ehicle The following adjustments can be operated on the machine Regulation of the minimum water level in the settling tank adjust the position of the floating level sensor Regulation of the minimum wa...

Page 29: ...ud extractor start and stop delay after begin and end of camera 1 detection Mud extractor stop delay after end of camera 2 detection Mud extractor automatic cycles PLC with display The following param...

Page 30: ...shing pumps start and stop delay after camera 1 detection Washing pumps stop delay after camera 2 detection Maximum washing time Booster pump functionality Booster pump s floating level sensor functio...

Page 31: ...he environmental conditions and temperature the structural integrity and the absence of damages or obstacle then turn the main rotary switch ON When the traffic light is GREEN the system is ready for...

Page 32: ...st Be sure that the load is not larger than the vehicle perimeter not even partially Check the allowed weight and size limits Verify that the entrance exit and safety areas are free Close all windows...

Page 33: ...r tools and PPE to access the machine including but not limiting to gloves non slip shoes proper clothing protective helmet face screen or protective glasses Don t enter or climb on the parts of the m...

Page 34: ...s Visual check of the state of the washing fluid Visual check of the structural integrity of the system Daily In use Check the safety systems Check the status of the oil absorbent and replace it when...

Page 35: ...ons Every 3 months Isolated for maintenance Check state of the seals Check the chain tensioning Check the state of wear of nozzles Specific maintenance of pumping stations Every year Isolated for main...

Page 36: ...hases sequence on the power source only Missing activation of the cycle Pumps disconnected Low water level Wrong sensor orientation or connection Manual cycle push button break down Thermal protection...

Page 37: ...d for this machine The manufacturer can not be considered liable for damages and or malfunctions when non genuine parts are used To order spare parts please use the document in the next page Tecnoter...

Page 38: ...hine Machine description Wheel washing system RC Model RC4 32E Serial number Year Parts list Code Description Quantity Tecnoter srl unipersonale Wheel washing system RC4 32 E16CL4 S N Page 38 39 Rev 1...

Page 39: ...ty to determinate if the declared defective part is covered or not by the warranty 5 Warranty does not cover any cost excluding the defected part Eg Warranty does not cover costs for freight custom ta...

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