Technoton DUT-E 232 Installation Manual Download Page 9 | Manualshive

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Technoton DUT-E 232 Installation Manual Download Page 9

Version 5.0 DUT-E Installation Manual

© 2007-2011, JV Technoton 9 of 30

Fig.2. Standard fuel sensor removal

Align the holes of the mounting plate and rubber gasket with the holes in the tank, then fix
with the screws that come together with the DUT-E set (see Figure 3). Screw heads must be
deeply put into the mounting plate.

Fig.3. Mounting plate on the place of a standard fuel sensor

Installation of the DUT-E sensor in the mounting plate is given in chapter 2.6 of this
manual.

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Summary of Contents for DUT-E 232

Page 1: ...FUEL LEVEL SENSORS DUT E А5 DUT E А10 DUT E F DUT E 232 DUT E 485 INSTALLATION MANUAL Version 5 0 ...

Page 2: ...2 3 Installation into a special opening 10 2 4 Cutting of the measuring part for the necessary tank depth 13 2 5 Length increasing 15 2 6 Mounting 15 2 7 Electrical connection 17 2 8 Set up of the analog or frequency DUT E sensor 19 2 9 Set up of the digital DUT E sensor 19 2 10 Connection of DUT E to the indicator of fuel level 20 2 11 Sealing 21 2 12 Measurement precision check 22 2 12 1 Basic i...

Page 3: ...nge is from 10 to 50 V possibility to reduce the length up to 30 without calibration possibility to increase the length by using the additional sections of DUT E thermo correction with adjustable coefficient allows to make automatic updating of measurements based on the ambient temperature easy bayonet fastening allows you to install and remove the sensor without any tools bottom spring stop serve...

Page 4: ... Y To set up DUT E 232 and DUT E 485 Service kit SK DUT E is applied should be purchased separately Type of sensor output signal А5 analog signal voltage up to 4 5V А10 analog signal voltage up to 9V F frequency signal frequency up to 1500Hz 232 digital signal interface RS 232 485 digital signal interface RS 485 Nominal length of the measuring part in mm analog 180 250 350 500 700 1000 1400 2000 f...

Page 5: ...d immovable tanks 1 2 Exterior view and delivery set DUT E delivery set includes a sensor DUT E in set 1 pce b the bottom stop for the sensors with a measuring part length of 500 mm or more 1 pce c signal cable 7 m 1 pce d mounting plastic plate 1 pce e rubber gasket for the mounting plate 2 pcs f sealing O ring plate 2 pcs g self drilling screw 5 pcs h screw M5x16 5 pcs i seal 2 pcs j sealing cor...

Page 6: ...5 and DUT E А10 The voltage value of the DUT E output signal has a linear dependence on the measured fuel level in the tank The output signal doesn t depend on supply voltage Table 2 Characteristics of output signal for DUT E A5 and DUT E A10 Voltage V Nominal length After cutting by 30 DUT E A5 Empty tank 1 5 0 65 Full tank 4 5 2 65 DUT E A10 Empty tank 2 5 0 65 Full tank 9 0 5 30 1 3 3 Character...

Page 7: ...dix 4 of this manual Speed of data exchange via digital interface can be chosen from the following values 4800 9600 19200 bit s The results of DUT E measurements can be transferred via digital interface as a standard units from 0 to 1000 0 empty tank 1000 full tank b fuel level in the tank mm c fuel volume l d fuel volume in relation to the full tank Besides the remaining fuel amount in the tank D...

Page 8: ...uct supplier DUT E can be installed as into the opening of the standard fuel sensor as into a special opening in the tank Study carefully the scheme of the mounting openings for the standard fuel sensor and compare with the DUT E installation scheme See Figure 9 ATTENTION By installing the sensor you should follow safety rules of the repair works on automotive vehicles as well as safety requiremen...

Page 9: ... plate and rubber gasket with the holes in the tank then fix with the screws that come together with the DUT E set see Figure 3 Screw heads must be deeply put into the mounting plate Fig 3 Mounting plate on the place of a standard fuel sensor Installation of the DUT E sensor in the mounting plate is given in chapter 2 6 of this manual ...

Page 10: ...se make sure that there are no partitions inside the tank under the selected location what can prevent DUT E installation Installation steps a Identify the place where it is supposed to install the sensor It is recommended to choose a place in the geometric center of the tank as it will reduce the error of fuel volume measurement by its vibration during the movement Fig 4 Recommended place for DUT...

Page 11: ...e position Fig 5 Scheme of the holes for the mounting plate Drilling is recommended to do with the cutter Ø 38mm see Figure 6 Fig 6 Cutter To prevent metal shavings in the tank it is recommended to apply a lot of grease for example solid oil on place of the hole drilling c Put the gasket and mounting plate on the prepared hole fix with screws or self drilling screws that come in the delivery set A...

Page 12: ...ON While attaching the plate to the tank make sure that the screw heads or self drilling screw heads are not warped and deeply put into the mounting plate so that to provide electrical insulation of the vehicle tank casing from the DUT E A sealing cord Screw M5x16 or self drilling screw Mounting plate Rubber gasket Fuel tank ...

Page 13: ...T E measuring part and the bottom of the fuel tank ATTENTION For DUT E A5 DUT E A10 DUT E F allowed to make cutting up to 30 without further calibration For DUT E 232 DUT E 485 allowed to make cutting up to 70 with further calibration ATTENTION DUT E cutting should be done by means of hacksaw or with a pipe cutter of a suitable diameter Cutting edges should be thoroughly cleaned up and washed up w...

Page 14: ...ee Fig 9 Fig 9 Cutting the measuring part of DUT E c clean the edges from burrs and shavings to remove all elements that can cause electrical interlocking of the tubes of the measuring part between each other see Fig 10 Fig 10 View of the cutting place after cleaning d in case of DUT E 232 or DUT E 485 cutting you should calibrate the sensor using the Service kit SK DUT E See item 2 9 ...

Page 15: ...a sections of DUT E can be cut to the desired length When cutting you should follow the recommendations given in item 2 4 of this guide 2 6 Mounting To provide extra stiffness to the sensor you need to install bottom spring stop which is a part of delivery set on the end of the measuring part of the DUT E Just put the bottom spring stop on the tube and fix to it by tightening the screws at the end...

Page 16: ... of 30 Fig 12 Installation of DUT E Fig 13 Installation scheme of DUT E Installation should be done in such a way that after the DUT E mounting the sealing openings on the mounting plate and DUT E housing were located under each other Sealing O ring Fuel tank DUT E ...

Page 17: ...e 14 Table 4 Fig 14 Pins of analog and frequency DUT E sensors Table 4 Pin assignment of analog and frequency DUT E Pin No Circuit name Cable colour Remark 1 Т701 Т034 white Analog or frequency output 2 GND Т734 brown Ground of the vehicle 3 VBATT orange Power voltage The electrical connection of digital DUT E is carried out in accordance with the following pin assignment Figure 15 Table 5 Fig 15 ...

Page 18: ...e of dielectric plastic material provides electrical insulation of the DUT E casing from the vehicle casing of the tank ATTENTION Signal cable is strongly recommended to stack together with the standard wiring of the vehicle and mandatory to fix its position by means of tie laps every 0 5 m see Fig 16 Fig 16 DUT E cable laying During the set up of the recording and display devices it is necessary ...

Page 19: ...f Service kit SK DUT E Detailed information about calibration process is given in the operation manual for SK DUT E By means of the Service DUT E software you can also set the desired DUT E modes Filtration time default setting 10s Interval of periodic data output default setting 1s Data output mode default setting HEX See Figure 17 Filtration time is the time interval that precede the data transm...

Page 20: ...y with DUT E A5 Table 6 Interface device models Article order No Remark UС 1 90 Emulation of the level sensor with low resistance 0 90 Ohm UС 1 800 Emulation of the level sensor with high resistance 800 185 Ohm Fig 18 Exterior view of the interface device UС 1 Table 7 Circuit name and wire colours Pin No Circuit name Wire colour Remark 1 T034 white Signal from the fuel level sensor input 2 GND bro...

Page 21: ...need to put the cord through the sealing holes of the mounting plate and DUT E housing after that put the free cord ends through two openings in the center of the seal The cord will be fixed after the seal has been locked Separation of the seal without its breaking is not possible If necessary you can use seals of other models and manufacturers ATTENTION The cord of the seal shouldn t touch the ta...

Page 22: ... the pressure set by the manufacturing factory for the given vehicle e the vehicle must remain motionless ignition on engine is stalled f the amount of fuel discharge and filling must be not less than 20 of the length of the DUT E measuring part g a pause of at least 15 minutes should be done between consecutive operations of fuel discharge and filling h it is not allowed to switch off the ignitio...

Page 23: ...of the analog DUT E can be checked with a voltmeter by means of measuring the output voltage and verifying it with the data from Table 8 Table 8 Malfunction of analog DUT E Output voltage V Malfunction reason Troubleshooting From 0 65 to 4 6 for DUT E А5 From 0 65 to 9 2 for DUT E А10 No failures normal operation Check the recording and display devices More than 4 6 for DUT E А5 More than 9 2 for ...

Page 24: ...he DUT E and the fuel tank of the vehicle Less than 100 No contact of the measuring part with the electronic board failures in the electronic board cutting for more than 30 no power to DUT E Give power supply to DUT E Contact a regional service center 3 3 Diagnosis and troubleshooting of digital DUT E Efficiency of digital DUT E is checked by connecting it to the DUT E Service kit When any malfunc...

Page 25: ...yka city Chapaeva str 26 room 101 Tel fax 375 1771 3 99 89 DEVELOPMENT TECHNICAL SUPPORT JV Technoton CJSC 220033 Republic of Belarus Minsk Partizansky av 2 dep 4 Tel fax 375 17 298 07 04 223 78 20 375 29 159 60 61 E mail support technoton by Additional information addresses of official dealers and regional service centers are available at www jv technoton com ...

Page 26: ..._______________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ________________________________________________...

Page 27: ... vehicle must be standard size e the tire pressure should correspond to the pressure set by the manufacturing factory for the given vehicle f the vehicle must remain motionless ignition on engine is stalled g measuring containers and gas stations shall be verified and have inaccuracy of no more than 0 25 h fuel batches should be filled into the tank sequentially with a pause of at least 0 5 minute...

Page 28: ...anual 2007 2011 JV Technoton 28 of 30 Table 1 1 Calibration Table Fuel volume in the tank l DUT E output signal Fuel volume in the tank l DUT E output signal 1 Initial value 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 ...

Page 29: ...e 100 fueltank V V V B term δ Volume of fuel filling into the tank Acc to the batcher readings B V l Acc to the terminal readings term V l Inaccuracy of fuel filling measurement absolute B term V V l relative to the tank volume of the vehicle 100 fueltank V V V B term δ Conclusions Result of the fuel filling measurement corresponds doesn t correspond to the technical requirements Result of the dis...

Page 30: ... coefficient C 0 084 Output message Fuel level s u Calibration table See table B2 Output parameter values for normalized height minimal maximum length of the sensor mm minimal maximum 0 1000 0 L Network address RS 485 The last two digits of serial number Table 4 2 Factory settings of calibration table Length of the DUT E measuring part mm Calibration table 700 Height mm Volume l 0 0 0 0 685 0 686 ...

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