Technogym WAVE EXCITE+ Service Maintenance Manual Download Page 139

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Cardio WAVE : Service & maintenance manual - rev. 4.1

Pagina 7.39

7.14.

DISASSEMBLING THE BRAKE WINDING

Figure 7.14-1

Carry out the operations described in

paragraphs: 7.7. “Disassembling the guards”,

only the anterior guard.

Unplug the 2 faston connectors

(a)

from the

winding.

Unplug the connector circled in the figure at

left.

Figure 7.14-2

Back off the 2 screws

(b)

using an 17mm

wrench, supporting the entire brake winding

group

(c)

, to avoid damaging the copper disk.

Remove the brake winding assembly

To reassemble the brake winding, carry out the

above steps in reverse order.

CAUTION: After completing the

reassembly, adjust the position of the

winding group as described in

paragraph: 8.3. “Brake winding

position”.

Summary of Contents for WAVE EXCITE+

Page 1: ...W WA AV VE E E X C I T E REV 4 1...

Page 2: ......

Page 3: ...ESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any err...

Page 4: ......

Page 5: ...U Board 2 12 2 9 CABLES 2 13 2 9 1 CBQ cables 2 13 2 9 2 CU cables 2 14 2 9 3 ELT cables 2 19 3 PRINCIPLES OF OPERATION 3 1 3 1 BLOCK DIAGRAM 3 1 3 2 LED DISPLAY BOARDS 3 2 3 2 1 500 and 500SP ARM Boa...

Page 6: ...DELS 6 2 6 1 1 Accessing configuration of 500 models 6 2 6 1 2 Accessing configuration of 700 models 6 2 6 1 3 Automatic Test 6 3 6 1 3 1 I2C Devices Test 6 3 6 1 3 2 LED Test 6 4 6 1 3 3 Serial Ports...

Page 7: ...Belt Hand Sensor 7 22 7 4 2 HR Receiver Chest Belt 7 24 7 5 DIASASSEMBLING THE HANDLEBAR 7 25 7 6 DISASSEMBLING THE SENSOR 7 26 7 7 DISASSEMBLING THE GUARDS 7 27 7 8 DISASSEMBLING THE UPPER COLUMN 7...

Page 8: ...ge messagges languages 9 11 9 2 12 Enable multi language mode 9 12 9 2 13 Resetting parameters to default values 9 12 9 2 14 Format P P 9 12 9 2 15 SN 9 12 9 3 SERVICE MENU CONFIGURATION LED MODELS 9...

Page 9: ...12 1 3 Internal cleaning operations Monthly 12 2 12 1 4 Complete operation six menthly 12 2 12 2 EXTRA ORDINARY MAINTENANCE OPERATIONS 12 3 12 2 1 Checking the working conditions 12 3 12 2 2 Checking...

Page 10: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina vi Page intentionally left blank...

Page 11: ...UTION non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following step...

Page 12: ...s of the recommended brands 4 Use special tools where specified 5 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in...

Page 13: ...d as follows Characters Description Key to values 1 2 Line type DA Excite 3 Machine type 9 Cardio Wave 4 Product version 6 500 8 700 5 Type of power supply 3 multi voltage 4 self powered M Medical Dev...

Page 14: ...means a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of...

Page 15: ...ranged as follows Characters Description key to values 1 2 3 4 5 6 Product type DA9 Cardio Wave Excite 6 500 8 700 3 multi voltage 4 self powered M Medical Device CE L LED W VisioWEB Y VisoWEB Capacit...

Page 16: ...Double Hand sensor Telemetry Telemetry Maintenance Maintenance not required software Serial upload Goal oriented display YES Calorie Coach YES Select language by the user YES NO Plug Play System YES...

Page 17: ...manual rev 4 1 Pagina 2 5 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width mm in 1600 mm 63 Length mm in 800 mm 32 static 1200 mm 47 in exercise Height mm in 1500 mm 59 Weight Kg lbs 1...

Page 18: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 2 6 2 5 2 EUROPEAN AND OVERSEAS PACKING DIMENSIONS 2 5 3 SPACE UTILIZATION...

Page 19: ...condensing Storage from 20 to 90 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards EUROPA USA EMI EN 55014 1 2008 EN 55014 2 1998 EN 61000 3 2 2007 EN 61000...

Page 20: ...AY ARM BOARD CBQ 13 KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN2 BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch conn CU63 CN3 Patch conn 3 Patch conn 1 CU69 CU67 Patch conn 2 CU62 Patch conn DUAL T...

Page 21: ...13 KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN2 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 CU63 CN3 Patch conn Patch conn 3 Patch conn 1 CU69 CU67 Patch conn 2 CU62 Patch conn DUAL TGS READER CN7 CBQ 32 CU132 CN1...

Page 22: ...ENTRY MODULE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch conn CU63 CN4 CN5 CN6 Patch conn 3 Patch conn 1 CU69 CU67 HS HR CARDIO RECEIVER HD4 HD3 2 LOWER SENSORE L UPPER SENSORE R UPPER SENSORE L L...

Page 23: ...KE BOARD CN3 CN4 CN1 CN2 CU63 CN4 Patch conn CN5 CN6 Patch conn 3 Patch conn 1 CU69 CU67 HS HR CARDIO RECERIVER HD4 HD3 2 HD1 Patch conn 2 CU222 CU62 CU223 Patch conn DUAL TGS RESDER CN7 CBQ 32 CU132...

Page 24: ...CN31 POWER ENTRY MODULE VAC CU312 CU63 Scheda TV Digitale Tuner Interface WIRELESS BOARD CN5 CN4 USB CN15 CN4 L R LAN V C SAFE Antenna inlet J12 CU308 Antenna MAIN B Antenna AUX A J1 J2 J9 CN2 CU331 C...

Page 25: ...Pin Out 2 9 1 CBQ CABLES CBQ 13 C Safe Board cable LED Only Display Board C Safe Board Display Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS...

Page 26: ...8 CU63 Serial upper cable High Kit and Low Kit Patch conn CPU ARM Board Patch conn 3 Signal Colour CPU Board CN18 ARM Board CN9 1 Gnd digital Orange White 1 2 Gnd digital Orange 2 3 NC Green White 3 4...

Page 27: ...e Speed Sensor NTC 1 Brake power supply Brown Faston 2 Brake power supply Brown Faston 3 SPM Red Fast on connected at the brawn cable 4 Reference SPM Black eyelet 5 NTC White 2 Orange 6 NTC White 1 Gr...

Page 28: ...or WHITE ARM Board CN5 CPU Board CN27 Signal Colour Left Touch sensor 1 5Vdc power White 1 2 Lever button Brown 2 4 Reference Green 4 HS HR cardio receiver ARM Board CN4 CPU Board CN19 Signal Colour C...

Page 29: ...LCD Orange 5 2 Vcc LCD Violet 11 3 GND Brown 23 4 GND Green 29 5 Ztxn0 Black 3 6 Ztxp0 Yellow 1 7 GND Blue 30 8 Ztxn1 Black 9 9 Ztxp1 Red 7 10 GND Black 24 11 Ztxn2 Black 15 12 Ztxp2 Grey 13 13 GND Re...

Page 30: ...13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 Video Gnd Black 6 10 Video siganl Black 5 11 Gnd audio L Black 4 12 L Signal audio Black 3 13 R Signal...

Page 31: ...maintenance manual rev 4 1 Pagina 2 19 2 9 3 ELT CABLES ELT 16 Cardio receiver HR cable 500 only ARM Board HR receiver ARM Board CN3 Signal Colour HR receiver CN1 1 5Vdc power White 2 7 Pulse beat to...

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Page 33: ...ER ENTRY MODULE BRAKE BOARD VAC SPEED SENSOR BRAKE NTC SELF POWERED VERSION NTC BRAKE BATTERY BRAKE BOARD BATTERY CHARGE INPUT Exterlan power supply DISPLAY LED DISPLAY DISPLAY BOARDS C SAFE BOARD HS...

Page 34: ...of the board are Manages and process signals from 1 Keyboard 2 HR receiver 3 C Safe Board Optional 4 Dual TGS reader if present distributes the voltages received from the Brake Board to the display ex...

Page 35: ...ich provide feedback about the exercise session The board includes the following indicator LEDs LED mane Colour Description LED1 GREEN if ON the 12Vdc power supply from the Brake Board correctly reach...

Page 36: ...ocess signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board integrated 6 Wireless network Board 7 HR Receiver 8 HS Receiver 9 Audio Video external device...

Page 37: ...and radio channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display LED name Colour Description D4 RED ON if the power suppl...

Page 38: ...Wi Fi is the absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be intermittent and security...

Page 39: ...achine display has one jack for connecting headphones The jack is connected on a stereo output of the CPU Board 3 3 8 C SAFE BOARD INTEGRATED It a function that allows the connection using a appropria...

Page 40: ...els iPod 5st gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 3 10 2 Client USB port This is an additional port which can be installed on the VISIO Display and makes available a USB port for c...

Page 41: ...s used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in s...

Page 42: ...etric Transmitter Chest Belt used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a negative logic...

Page 43: ...equired of the Electromagnetic Brake Electromagnetic Brake error messages commands for modifying the circuit board configuration parameters commands for viewing the errors logged by the circuit board...

Page 44: ...de the magnetic field Consequently they have a braking effect that slows down the movement of the disk The braking effect is intensified as the magnetic field strength of the coils increases and there...

Page 45: ...ins supply and N 5 equipments with a 110Vac mains supply If other types of machines are connected together the maximum number is determined by their current draw 3 10 ALTERNATOR Only for models SELF P...

Page 46: ...ata to be saved in memory The battery can be recharged in 2 ways during the exercise through the Brake Board in the Stand By condition from an external power supply included with the machine which is...

Page 47: ...signal proportional to the speed 3 13 2 CONTROLS The control block diagram is as follows ARM CPU BOARD BRAKE BOARD BRAKE Excitation current RS 485 CN18 CN9 CN2 CN4 Speed Sensor CN2 Green LED Pulses T...

Page 48: ...calibrate the resistance value produced but only using the braking table stored in the Brake Board The accuracy of the braking system has a tolerance of 10 During the movement the speed sensor detects...

Page 49: ...l produced by the speed sensor and has the waveform shown in the figure below Figure 3 13 1 The signal enters the Brake Board pins 3 4 on connector CN2 where it is used to determine the speed value RP...

Page 50: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 3 18 Page intentionally left blank...

Page 51: ...rsion The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ4...

Page 52: ...cable to use must be wired as follows WARNING for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into...

Page 53: ...cal characteristic They are briefly detailed below 1 On machines with VISIOWEB display it is possible for the user browsing and use internet services during the training session 2 VISIOWEB has been de...

Page 54: ...nd installation instructions The table below gives the codes of the kits to be chosen according to the TV standard used in the installation country VISIO UPGRADE KIT CODE Wave DVB T A0000480 D Wave AT...

Page 55: ...ectromagnetic noise television sets electrical motors antennas high voltage lines household appliances etc or medical equipment 5 To eliminate any interference with the cardio receiver no transmitters...

Page 56: ...hine using a dolly Figure 5 2 1 or an hand trolley Figure 5 2 2 following the indications reported in the picture below Figure 5 2 1 Figure 5 2 2 WARNING insert the base of the trolley between the cas...

Page 57: ...5 3 MINIMUM REQUIREMENTS AND SPECIFICATIONS OF SIGNAL ANTENNA All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual Electrical and antenna...

Page 58: ...e to the wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual 5 5 FIRST POWER ON After completing the installation procedure the ma...

Page 59: ...an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been re...

Page 60: ...l digits At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the...

Page 61: ...ts grouped under this section conduct checks on the machine s operation in a fully automatic manner After selecting the desired test using the and effort level keys press ENTER to initiate the test an...

Page 62: ...ome of the test was negative the message will specify COM1 in the case of the C Safe COM test COM2 in the case of communications with the low kit or COM3 in the case of the TGS COM test The TGS COM te...

Page 63: ...ewhentheequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Ent...

Page 64: ...e wall outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoard T...

Page 65: ...1 Check the LEDs 1 and 2 green and yellow of Display Board are correctly lit on 2 Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board The measured value should be approxi...

Page 66: ...the LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES N...

Page 67: ...it isn t about 12Vdc recharge the battery for 8 hour with an external power 2 Check the LEDs 1 and 2 green and yellow of the Display Board are correctly lit on 3 Check if the LEDs 1 and 2 green and y...

Page 68: ...e exercise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE...

Page 69: ...T 01 cable is whole If necessary replace the F5A fuse A indicated in the figure follows 2 Clean the contacts of fuse holder inside of the fuse housing highlight in the figure follows Figure 6 3 1 At t...

Page 70: ...wall outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES NOT ILLUMINATE...

Page 71: ...ntenance manual rev 4 1 Pagina 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LC...

Page 72: ...able NO Replace the power entry module YES Check if there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Check if there are the voltages at the input of the CPU Boar...

Page 73: ...e power entry module Place the tester probes across the live and neutral pins on the same connector The measured value should be approximately 220Vac or 110Vac depending on the mains voltage 4 Using a...

Page 74: ...apter in the VISIO manual 6 5 NO AUDIO SOUND Only for VISIO models For the following menu please refer to the relevant chapter in the VISIO manual 6 6 NO TV PICTURE Only for VISIO models For the follo...

Page 75: ...the files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage...

Page 76: ...gh the VISIO interface 3 Carry out the troubleshooting procedure 6 5 No audio sound 4 To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enabl...

Page 77: ...ing upgrade The error is displayed by a massage and stored in the Errors Log section To reinstate communications between the lower and upper assemblies 1 Check that cable CU69 and CU63 are correct usi...

Page 78: ...ive Does the Brake Board supply tension at the brake THERE IS NO RESISTANCE Are the Watt and SPM values shown on the displaydifferent fromzero NO YES 1 Carryout the The speed signal is incorrect troub...

Page 79: ...low 1 Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM You should measure a Vdc which increases according to the exercise level 2 Me...

Page 80: ...nt is incorrect the Brake Board is defective the brake is defective Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the brake winding Replace the...

Page 81: ...ngs procedure as detailed in the relevant paragraph of the Service menu 2 Check that the mechanical system consisting of the pedals belt and brake moves smoothly and without higher than normal frictio...

Page 82: ...o the flywheel The speed sensor is defective The Brake Board is defective Does the speed sensor send the correct signal to the Brake Board 3 Replace the speed sensor generator on SP models NO Replace...

Page 83: ...3 13 1 In addition when pedalling at 80RPM the frequency of the signal should be 136Hz 3 Self Powered models Check the signal at paragraph 2 9 Cables The measured signal should be that indicated in Fi...

Page 84: ...Is the voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is the ser...

Page 85: ...n detail below 1 In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Boar...

Page 86: ...ake the quality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s...

Page 87: ...1 NO YES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem pers...

Page 88: ...aintenance manual rev 4 1 Pagina 6 30 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and Lo...

Page 89: ...the HR HS Receiver measuring the resistance value between a The fast on on the HR HS Board and the ground node on the power entry module b The ground node of the power entry module and the main wall...

Page 90: ...HR SIGNAL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Rece...

Page 91: ...ng of the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it wo...

Page 92: ...EIVER Chest Belt Hand Sensor Only for 700 e 700VISIO models Check the grounding of the HR HS Receiver measuring the resistance value between 1 The ground fast on of HR HS Board and the ground node on...

Page 93: ...t the output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper func...

Page 94: ...according to the EXCITE SW SMART TABLE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph 7 4 2 HR Receiver Chest Belt 3 Place t...

Page 95: ...C HR SIGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyar...

Page 96: ...SW SMART TABLE you can find in TG Direct section HR HS RECEIVER Chest Belt Hand Sensor Only for 700 and 700VISIO models Check the grounding of the HR HS Receiver measuring the resistance value between...

Page 97: ...na 6 39 2 Take care of the following diagram to correctly position the machines Figure 6 15 1 The active area of the transmitter is wider on the lateral side 130 cm instead of the front or the back si...

Page 98: ...Excite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED Connecting cable The ci...

Page 99: ...y dry acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clench...

Page 100: ...approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 Vac N...

Page 101: ...nd unplug the mains lead from the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 2 2 Unplug the connector highlighted in the figure at the side 3 Remove the Displ...

Page 102: ...the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 5 2 Unplug the connector highlighted in the figure at the side 3 Remove the Display Figure 7 1 6 4 Back off th...

Page 103: ...a using a medium Phillips Screwdriver Figure 7 1 8 2 Back off the 2 screws b using a 3mm hexagonal wrench on both side Figure 7 1 9 3 Unplug the connectors highlighted in the figure at the side 4 Remo...

Page 104: ...SASSEMBLING BOARDS AND COMPONENTS 7 2 1 LED DISPLAY ARM BOARD Figure 7 2 1 Carry out the procedure described in paragraph 7 1 Disassembling the display Place the Display on a work bench It is now poss...

Page 105: ...Pagina 7 5 7 2 1 1 ARM board A Figure 7 2 2 1 Unplug the connectors highlighted in the figure 2 Back off the 5 screws c using a medium Phillips Screwdriver 1 Remove the ARM board A To reassemble the...

Page 106: ...connect from the ARM board the connector highlighted in the figure 2 Remove the hot glue that fix the board on the casing and remove the C Safe board B sliding it upward During the reassembly use the...

Page 107: ...ribed in paragraph 7 1 Disassembling the display Place the display on a work bench It is now possible to remove the following components Wireless Board A TUNER Board B LCD Inverter C CPU board D LCD T...

Page 108: ...ble routing as shown in Figure 7 2 8 Figure 7 2 6 2 Push simultaneously the 2 side tabs outward in the direction of the purple arrows 1 The Wireless Board will automatically lift up Figure 7 2 7 3 Rem...

Page 109: ...dio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 7 9 To reassemble the antenna cables X and Y follow the routing shown below The Dissipater Z is only on the ATSC and ISDB T version Figure 7 2...

Page 110: ...1 Back off the 3 screws a using a medium Phillips Screwdriver 2 Remove the protection guard of Tuner board b Figure 7 2 10 3 Back off the 3 spacers c 4 Lift up the black tab and disconnect the flat ca...

Page 111: ...11 Carry out the procedure described in paragraph 7 2 2 2 Tuner DVB T board B at step 4 1 Remove the Tuner board ver ATSC B1 or ver ISDB T B2 Figure 7 2 12 2 Back off the 2 screws a using a medium Phi...

Page 112: ...g the connectors highlighted in the Figure 2 Back off the 4 screws a using a medium Phillips Screwdriver 3 Remove the LCD inverter cover b Figure 7 2 14 4 Unplug the 4 connectors highlighted in figure...

Page 113: ...ut the procedure described in paragraph 7 2 2 1 Wireless board A and 7 2 2 2 Tuner DVB T board B 1 Unplug the connectors highlighted in the figure 2 Back off the 8 screws a using a medium Phillips Scr...

Page 114: ...ng a medium Phillips Screwdriver 2 Remove the LCD Inverter as described in the paragraph 7 2 2 4 LCD Inverter C 3 Remove the LCD group completely Figure 7 2 17 4 Carefully overturn the LCD group 5 Bac...

Page 115: ...7 15 7 2 2 7 Headphone Jack F Figure 7 2 18 1 Unplug the connector highlighted in the figure 2 Back off the 2 screws a using a small Phillips screwdriver 3 Remove the Headphone Jack F To reassemble th...

Page 116: ...Figure 7 2 19 1 Unplug the cables highlighted in the figure 2 Back off the 3 screws a using a medium Phillips Screwdriver 3 Remove the TGS group and the USB port G as indicated in the figure at the s...

Page 117: ...igure 7 2 20 1 Lift the Docking Station covering cap up and back off the screw a using a medium Phillips screwdriver Figure 7 2 21 2 Unplug the cable highlighted in the figure and remove the iPod Dock...

Page 118: ...a 7 18 7 2 2 10 Frontal plugs TGS USB and cover Figure 7 2 22 1 Back off the 4 screws a using a medium Phillips screwdriver 2 Remove the frontal plug from the front side To reassemble the Frontal plug...

Page 119: ...graph 7 1 Disassembling the display to the point 3 Place the display assembly on a work bench 1 Unplug the connector a After the reassembling of the board remember to fix the keyboard connector using...

Page 120: ...ve part starting from the left and working toward the right without bending the keyboard 4 Remove the protective film The keyboard assembly procedure can only be carried out once because disassembly d...

Page 121: ...EXCITE Service maintenance manual rev 4 1 Pagina 7 21 7 3 2 VISIO VERSION For the Touch Screen disassembly refer to the Display Board disassembling procedure described at the paragraph 7 2 2 6 LCD E T...

Page 122: ...4 1 Turn off the machine and unplug the mains lead from the wall outlet 1 Back off the 6 screws a using a medium Phillips screwdriver 2 Lift up the upper casing b Figure 7 4 2 3 Unthread the Cardio Re...

Page 123: ...connectors f and g 2 Connect the cables to the receiver as in the figure to side Figure 7 4 5 3 Wrap the receiver again in the sponge h using a cable tie to fix it 4 Reinsert the Cardio Receiver insi...

Page 124: ...scribed in paragraph 7 4 1 HR HS Receiver Chest Belt Hand Sensor up to step 4 1 Unplug the connector cable a from the receiver Figure 7 4 7 CAUTION During reassembly position the receiver so that the...

Page 125: ...the 4 screws b with a 6mm hexagonal wrench CAUTION During reassembly lock down the screws b using a torque wrench setting of 27Nm Figure 7 5 3 To disassemble all parts of the handlebar 4 Back off the...

Page 126: ...s lead from the wall outlet For each sensor a Back off the 2 screws a using a medium Phillips screwdriver Figure 7 6 2 b Lift up the top sensor c Remove the lower sensor d To remove the sensors unplug...

Page 127: ...sides of the machine During reassembly insert the longer screws in the position indicated by the arrows 2 Lift up the upper guard b securing it to the upper side of the machine with some adhesive tape...

Page 128: ...igure 7 7 5 9 Remove the sweat protection guard e1 if necessary Figure 7 7 6 10 Overturn the machine on one side and back off the 4 nuts f using a 17mm wrench 11 Place the machine in usage position an...

Page 129: ...off the screws b using a 17mm wrench 3 Remove the upper part of the column pulling it out from the top Pay attention to unplug the junction connectors of the cables which goes from the display to the...

Page 130: ...rry out the operations described in paragraphs 7 7 Disassembling the guards fino al punto 4 1 Back off the 2 screws a using a 4mm hexagonal wrench 2 Disconnect the 4 connectors highlight in the figure...

Page 131: ...maintenance manual rev 4 1 Pagina 7 31 7 10 DISASSEMBLING THE FOOTBOARDS Figure 7 10 1 1 Back off the 4 nuts a with a 10mm wrench 2 Remove the footboard To reassemble the footboards carry out the abo...

Page 132: ...ed in such a way that the belt cam is in the position shown in the figure 2 Lock the cam in place by pushing a wrench or screwdriver behind the belt clamping block and into a hole in the frame behind...

Page 133: ...ut is fully up against the clamping system Lock down the nut using a torque wrench setting of 18Nm If the nut has been moved from its original position check in paragraph 8 6 Tie rod length Figure 7 1...

Page 134: ...On the lever that you want to remove 1 Lower the footboard so that the cam which is wrapped the strap at the position indicated in figure 2 Lock the cam inserting a wrench behind the clamping strap c...

Page 135: ...n Figure 7 12 4 5 Back off the fixing lever screw using a ratchet wrench and a 17mm socket wrench and remove the two washers as shown in the figure at the side CAUTION During the reassembly lock down...

Page 136: ...g to damage the internal bearings use the special pin 0T020901AA 7 Screw completely in the special tool e on the pin frame f Figure 7 12 7 8 Insert the lever d on the pin e moving slowly and paying pa...

Page 137: ...reful because the spring might remain slightly loaded exerting pressure on the screw b Figure 7 13 2 3 Back off the screw c using a 3mm hexagonal wrench to remove the screw the washer and the other tw...

Page 138: ...v 4 1 Pagina 7 38 Figure 7 13 1 To reassemble the spring and the cam carry out the above steps in reverse order CAUTION The cams used on the two sides of the machine are both the same part so check th...

Page 139: ...from the winding 2 Unplug the connector circled in the figure at left Figure 7 14 2 3 Back off the 2 screws b using an 17mm wrench supporting the entire brake winding group c to avoid damaging the cop...

Page 140: ...ame of the machine 2 On the machine frame mark the position where the secondary shaft is assembled as indicated by the arrows in the example 3 Back off the 4 screws a using a 17mm wrench 4 Back off th...

Page 141: ...mm hexagonal wrench CAUTION Take particular care with the copper disk as it bends easily and may then cause problems after reassembly by brushing against the winding block CAUTION During reassembly lo...

Page 142: ...two screws g using a 3mm hexagonal wrench 10 Back off the grub screw h using a 2 5mm hexagonal wrench 11 Remove the piece i 12 Remove the secondary shaft assembly from the belt and place it on a work...

Page 143: ...nd may then cause problems after reassembly by brushing against the winding block CAUTION During reassembly lock down the screws n using a torque wrench setting of 6Nm To reassemble the secondary shaf...

Page 144: ...en the tension of the belts Figure 7 16 2 3 Back off the 4 screws a using a 17mm wrench 4 On the machine frame mark the position where the secondary shaft is assembled as indicated by the arrows in th...

Page 145: ...ION During reassembly take care to fit the free wheels in the correct direction so that they are able to rotate freely in the direction indicated by the arrows Figure 7 16 3 13 Back off the 4 screws h...

Page 146: ...ELT BETWEEN PRIMARY AN D SECONDARY SHAFT To disassemble the connection belt between the primary and secondary shaft it needs to remove the primary shaft assembly and the secondary shaft assembly as de...

Page 147: ...e 2 screws a using a 4mm hexagonal wrench 2 Remove the speed sensor and its support To remove only the sensor 3 Cut the cable tie b 4 Unplug the faston indicated in the figure 5 Back off the 2 screws...

Page 148: ...machine over on one side 1 Back off the screws a using a medium Phillips screwdriver 2 Remove the power entry module plate covering b Figure 7 19 2 3 Back off the two screws c using a medium Phillips...

Page 149: ...atform raised off the ground 2 Back off the 5 screws a using a medium Phillips screwdriver and remove the 2 covering plates b 3 Remove the front platform pulling it out from the top Pay attention duri...

Page 150: ...TERY Only for SELF POWERED models Figure 7 21 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Remove the 2 cable ties a 2 Unplug the 2 faston b and remove the battery...

Page 151: ...ont guard 1 Back off the screws a and adjust the tension of the belt by acting on the screw b CAUTION The correct belt tension is 190Hz 10 CAUTION If a new belt is used after having tensioned it accor...

Page 152: ...SPEED SENSOR POSITION Figure 8 2 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and shift the speed sensor support to the side so that it is...

Page 153: ...E WINDING POSITION Figure 8 3 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and position the brake winding support b so that it is centred on...

Page 154: ...4 1 Carry out the operations described in paragraph 7 7 Disassembling the guards for disassembling the front guard 1 Check that the pulley on the primary shaft is aligned with the sprocket on the sec...

Page 155: ...ench for adjusting the distance between the footboards in stand by position look again Figure 8 5 2 2 Rotate the shock absorber in clock wise or counter clock wise until the distance x between the two...

Page 156: ...e manual rev 4 1 Pagina 8 6 8 6 TIE ROD LENGTH Adjust the length of the tie rods according to the data for each of them in the following figures Figure 8 6 1 Figure 8 6 2 Figure 8 6 3 Figure 8 6 4 Fig...

Page 157: ...CAUTION During reassembly procedure lock down the ball joints using a torque wrench setting of 22Nm excepting the ones in Figure 8 6 4 and Figure 8 6 7 which need a tightening torque wrench setting o...

Page 158: ...e positioning of the machine on a not flat surface To resolve this problem is necessary to act on foot adjustment Figure 8 7 1 The equipment is levelled by adjusting the two front feet and the central...

Page 159: ...s the procedure type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify...

Page 160: ...SUREMENT It is possible to choose between EUROPEAN units kilograms kg and ceilometers km or IMPERIAL units Pounds lb and Miles mi To change the selection when the display shows the current setting UNI...

Page 161: ...lay shows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use the and keys to increase or decre...

Page 162: ...om 1 to 999 minutes To change the setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink o...

Page 163: ...hrough and modify the individual digits The default value of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the displ...

Page 164: ...m message is displayed when the machine is in the standby state To change the selection when the display shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select the desired opti...

Page 165: ...ation To select the function when the display shows FORMAT P P Press ENTER to confirm At the end of the formatting procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pres...

Page 166: ...ENTER to confirm At this point the machine display begins showing the current configuration structured as in the diagram below USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit M...

Page 167: ...XIMUM EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the setting when the display shows the current maximum exercise...

Page 168: ...fault value of this parameter is 60 If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 2 6 ENABLE TGS It is possible to enable or disable the use of the TGS rea...

Page 169: ...low CUSTOM MESS YES default NO 9 2 10 EDIT CUSTOM MESSAGES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort leve...

Page 170: ...lay shows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press...

Page 171: ...this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current conf...

Page 172: ...press the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value starts to blink press the C...

Page 173: ...function also includes the 3 sub functions described below 9 3 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the d...

Page 174: ...ts Name Description LED powered Self powered 1 decimal Rt Transmission Ratio 3412 4248 2 Rvel Speed ratio 400 400 3 mA Im Minimum braking 500 500 4 W Pmc Constant maximum power 200 200 5 in cent Km2 P...

Page 175: ...PERATING DATA Life Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ In addition to the machine usage data this function also includes the 2 sub functions described below 9 3 4...

Page 176: ...essage on Display Description Life Brake Minutes x 10 of operation of the Brake Detected by the Low Kit Life Kit High Minutes x 10 of operation of the High Kit Detected by the High Kit Life Kit Low Mi...

Page 177: ...the 3 sub functions described below 9 3 5 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT...

Page 178: ...4 View Errors For every error generated by the machine the error history log records the information in the table below Counter Error code Current when the error occurred Distance in km when the erro...

Page 179: ...menu level by pressing CLEAR for a few seconds This function does not alter the language and the TV standard setting 9 3 7 LOW KIT MENU This function directly accesses the firmware of the brake board...

Page 180: ...message that identifies the SW version will appear 9 3 9 BOOT VERSION This function displays the BOOT version To do this when the display shows BOOT VERSION press ENTER to display the message which id...

Page 181: ...creen in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keybo...

Page 182: ...screen in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number key...

Page 183: ...red 1 decimal Rt Transmission Ratio 3412 2 Rvel Speed ratio 400 3 mA Im Minimum braking 500 4 W Pmc Constant maximum power 200 5 in cents Km2 Power factor correction constant torque 85 6 0 1N Ca User...

Page 184: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 9 26 Page intentionally left blank...

Page 185: ...een in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password...

Page 186: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 10 2 Page intentionally left blank...

Page 187: ...tion of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of t...

Page 188: ...Cardio WAVE EXCITE Service maintenance manual rev 4 1 Pagina 11 2 First of all check the resistance on the tester probes is approximately 0...

Page 189: ...ING THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards making sure that 4 They are all in place and correctly secured so that no parts of the machine are left exposed that may cause i...

Page 190: ...hown in the table below Code Component R0006675XX Brake Board 0WR00503XX Solenoid assembly W0003767XX Display Board 700 W0003778XX Display Board 500 0WQ00060XX C Safe Board 0WR00633XX Cardio Receiver...

Page 191: ...Y maintenance operation The ORDINARY maintenance operations can be performed by the club manager They do not require any kind of technical knowledge they only consist of simple external cleaning for t...

Page 192: ...on 0 OFF 2 Unplug the mains lead from the wall outlet 3 Open the motor guard 4 Use a vacuum cleaner to clean the interior paying particular attention to the tread belt motor and the electronic circuit...

Page 193: ...hine does not receive any signal 12 2 4 CHECKING THE STATE OF WEAR OF THE PEDAL LEVER BELT 1 Check the state of wear of the pedal lever belt inspecting their entire length and If any anomalies are fou...

Page 194: ...zer 3 Check VISIO Touch Screen calibration 12 2 10 CHECKING THE WIRING AND CONNECTIONS Open all the machine guards Check the condition of all the cables External conditions Possible rusting of the con...

Page 195: ...ente User 2406 VisioWEB 2404 Configurazione IP TV IP TV configuration VISIO 2405 Configurazione IP Radio IP Radio configuration VISIO 2406 Configurazione Utente letture Serial Number User Configuratio...

Page 196: ...screwdriver Medium Phillips screwdriver Big Phillips screwdriver 7mm wrench 10mm wrench 13mm wrench 17mm wrench 19mm wrench 3mm hexagonal wrench 4mm hexagonal wrench 5mm hexagonal wrench 6mm hexagonal...

Page 197: ......

Page 198: ...0SM00386AA IT TECHNOGYM S p A Via Calcinaro 2861 47521 Cesena FC ITALIA Tel 39 0547 56047 Fax 39 0547 650150 e mail service technogym com...

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