TECHCON TS580D-MM User Manual Download Page 4

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TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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Symbol Definitions

Symbol

Description

Symbol

Description

Home Screen

Dispense both pumps

Settings

Dispense Pump 1 only

Calibration

Dispense Pump 2 only

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Screen

Advanced Calibration

Logged in / Login Screen

Factory Reset Settings

E-Stop

Information

Reset Cycle Count

Robotic Mode

Pressure Unit Select

Time/Volume/Weight mode

Volume/Time/Quantity
Select

Interrupt mode

Controller Mode

Teach mode

Run

Purge mode

Run Continuous

Purge Pump 1 mode

Run Sequence

Purge Pump 2 mode

Run Sequence Continuously

Ratio

Continuous/Sequence
Mode Select

Low Pressure Calibration

IOT/RCP/Network
Settings

High Pressure Calibration

USB firmware upgrade

Inlet Pressure

Forward Dispense

Outlet Pressure

Reverse (suck back)

Current to Pump 1

Selected Program

Current to Pump 2

Completed Dispenses

Summary of Contents for TS580D-MM

Page 1: ...m contact us ______________________________________________________________________ ______________________________________________________________________ Accurately Dispense Two Component 2K Material...

Page 2: ...Calibration 11 5 5 Pressure Sensor Calibration 15 5 6 Pressure Adjustment 16 5 7 To Change Pressure Unit Display 16 5 8 Manual Purge Mode 17 5 9 Automatic Dispense Cycle 18 5 10 Pressure Sensor Settin...

Page 3: ...ses may result from taking the following actions Making changes to equipment that has not been recommended in the User Guide Using incompatible or damaged replacement parts Using unapproved accessorie...

Page 4: ...rmation Reset Cycle Count Robotic Mode Pressure Unit Select Time Volume Weight mode Volume Time Quantity Select Interrupt mode Controller Mode Teach mode Run Purge mode Run Continuous Purge Pump 1 mod...

Page 5: ...egree II Installation Category I Indoor Use Altitude up to 2 000 m 6 562 ft Operating Temperature 0 C to 50 C 32 F to 122 F Storage Temperature 10 C to 60 C 14 F to 140 F Max Relative Humidity 80 for...

Page 6: ...ed to the motors pumps provide drive power to the motors and read encoder feedback Air Regulator Reduce inlet air pressure 100 psi typical to a desired pressure Air Inlet Connect to pressurized air so...

Page 7: ...nnection to Ethernet USB Port Software Upgrade External Pressure Inputs connect to pump to monitor material pressure CAUTION A 5 micron filter TSD800 6 must be installed with the unit to ensure proper...

Page 8: ...rt A and B share the same regulated air source If the viscosity of the resin is significantly higher than the hardener please use an external regulated air source for the resin 4 Press the Power switc...

Page 9: ...d and lockout will not occur until the box is unchecked explicitly To change the password click on the Gear then enter the old then new password 5 2 The Calibration Select Screen From the Home screen...

Page 10: ...AIR PRESSURE CAL 1 Reduce the air pressure at the rear air inlet port to zero 0 PSI Touch the LOW 0 pressure measurement box Note Inside the yellow box is the internal unitless pressure measurement I...

Page 11: ...the material dispense out of the pumps Calibration must be performed for the following event New pump installation New rotor replacement New stator replacement A new material is to be dispensed After...

Page 12: ...appear in the MID flow rate box 3 Place a small container under pump 1 outlet 4 Press the Run button to activate pump 1 5 Weigh the dispensed material 6 Touch the Box next to the Actual wt 7 The scree...

Page 13: ...libration screen to record the value 10 Touch the Accept button in the Confirmation popup 11 Verify the value in the grey Current Value box is the same as the value entered 5 4 2 Calibration at LOW Fl...

Page 14: ...erify the HIGH box is checked 3 Repeat Step 2 to 10 in section 5 4 1 above 4 The Pump 1 calibration is complete 5 Touch the red X to return to the calibration selection screen B PUMP 2 CALIBRATION P2...

Page 15: ...the Max Pressure Differential setting must be non zero Please refer to Section 5 10 Ensure the Pressure Differential value is set to a non zero value External pressure sensors should be attached to t...

Page 16: ...pressure output is the same on both ports If the viscosity of the resin is significantly higher than the hardener then use external pressure regulator to control the resin 1 Rotate the pressure regul...

Page 17: ...e technon com contact us 3 Press Change Icon to change the pressure units 5 8 Manual Purge Mode There are 3 Purge options To purge both pumps To purge pump 1 To purge pump 2 Figure 16 Setup screen Fig...

Page 18: ...Touch the setup icon to enter the setting screen Select V for Volume mode Select T for Timed mode Select Q for Quantity Weight mode 5 9 1 Volume Mode 1 Touch the Dispense volume box to enter the desi...

Page 19: ...er the desired suckback time in seconds 3 Press the Green check mark to save the data 5 9 3 Quantity Mode 1 Touch the Dispense Weight box to enter the desired dispense weight in grams 2 Touch the Suck...

Page 20: ...2 Flow Rate Adjustment P2 Adjust In some cases after calibration is done the mix ratio between the 2 pumps is still slightly off This function allows the operator to manually change the flow rate of P...

Page 21: ...e motor 1 Set the over current threshold for Pump 1 in the Overcurrent Primary box 2 Set the over current threshold for Pump 2 in the Overcurrent Secondary box 5 10 Pressure Sensor Setting The pressur...

Page 22: ...p 2 in the Max Pressure Secondary box 3 Enter the Maximum Pressure difference threshold in the Max Pressure Difference box NOTE Max Pressure Difference must be non zero for pressure sensing to be oper...

Page 23: ...technon com contact us To reset the counter follow the steps below 1 Touch the setup icon to enter setup screen 2 Touch the Counter reset icon to reset the counter 3 Touch the X to exit Figure 27 Rese...

Page 24: ...and down arrow to select desired memory cell 2 Enter all desired dispense parameters in the setup screen 3 Touch the green check mark to save 5 12 2 To run in Single Sequence Mode 1 Touch the Setup i...

Page 25: ...is entered in the setting the controller will activate the next memory cell in sequence automatically This feature is designed to work only in controller C mode Controller may misbehave if programs in...

Page 26: ...st be set in the Robotic Mode This function is designed for fast paced communication between the controller and external PLC Please reference section 4 for information on available I O configurations...

Page 27: ...located below Selecting Remote will allow you to adjust the Remote Server Address and Port Selecting Static will allow you to adjust the static IP address if DHCP is not desired Network Settings Selec...

Page 28: ...x Controller USER GUIDE techcon com contact us Static Network Address Click on Static to set this unit s static IP address if DHCP is not desired Enter Static IP address Subnet and Gateway Figure 34 S...

Page 29: ...will see the following If a USB drive is inserted the system will attempt to find the top folder METER_MIX then will look for the following okvc ko the driver file and okivalvecontroller the app file...

Page 30: ...us 7 1 OEM Factory Reset On clicking the OEM button the user will be asked to confirm reset to factory defaults 7 2 Information Screen On clicking the IFO button the user will see an information scre...

Page 31: ...The valve motor draws over 400 mA Increase supplied pressure Check foot switch connection Foot switch needs to be repaired or replaced Unplug power cord and disconnect air supply Remove cover and chec...

Page 32: ...ce free To assure trouble free operation please follow the steps below Make certain air supply is clean and dry Avoid connecting the unit to excessive moisture or solvent saturation Avoid connecting a...

Page 33: ...International office or distributor contact information please visit www techconsystems com OK International reserves the right to make engineering product changes without notice All returns must be i...

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