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2.

 

UNPACKING AND INSPECTION 

Carefully unpack the valve and examine the items contained in the carton. These 
will include: 

 

Valve assembly. 

 

Mounting bracket and mounting screw. 

 

1 x Disposable Material Path. 

 

2 x Hex keys (1/8” & 9/64”). 

 

Sample tip kit. 

 

Fluid line and air hose. 

 

User guide. 

 

3.

 

DESCRIPTION 

The  TS5624DMP  Diaphragm  Valve  is  designed  to  dispense  low  to  medium 
viscosity fluids.  An internal spring return makes the valve fully adaptable for use 
with any time/pressure controller.  A short opening stroke provides extremely fast, 
positive shut-off.  An external stroke control adjustment makes it easy to fine tune 
shot  sizes.    The  TS5624DMP  Diaphragm  Valves  compact  design  allows  for 
mounting flexibility and easy integration into automated applications. 

 

4.

 

THEORY OF OPERATION 

(Refer to figure 2.0)

 

The TS5624 Diaphragm Valve is normally closed, adjustable stroke valve.  Input 
air pressure of 

70-90 psi

 

(4.8 to 6.2bar)

 through air inlet port (1) drives the piston 

assembly  (2)  back,  opening  the  material  path,  allowing  fluid  flow  from  the 
material inlet (3) to the material outlet (4). Relieving the input air pressure allows 
the  piston  return  spring  (5)  to  close  the  diaphragm  (6),  ensuring  rapid  “fail-safe” 
shut-off of fluid flow. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 2.0 

Summary of Contents for TS5624DMP

Page 1: ...Techcon Systems TS5624DMP Disposable Material Path Diaphragm Valve User Guide...

Page 2: ...pection 3 Description 4 Theory of Operation 5 Setup Instructions 6 Typical System Set Up 7 Disposable Material Path Removal Replacement 8 Maintenance of Air Cylinder O Ring 9 Spare Parts 10 Accessorie...

Page 3: ...let Port Luer lock male Air Inlet Port 10 32 UNF Auxiliary Air Inlet Port 10 32 UNF Minimum Air Pressure 70 psi 4 8bar Maximum Fluid Pressure 60 psi 4 1bar Operating Frequency Exceeds 400 cycles min M...

Page 4: ...emely fast positive shut off An external stroke control adjustment makes it easy to fine tune shot sizes The TS5624DMP Diaphragm Valves compact design allows for mounting flexibility and easy integrat...

Page 5: ...of the airline to valve air inlet 2 4 Connect appropriate dispensing tip or nozzle to the fluid outlet port 3 5 Set the valve controller pressure at 70 psi 4 8bar 6 Set the fluid pressure Do not exce...

Page 6: ...CAL SYSTEM SET UP Figure 4 0 Figure 5 0 Optional Syringe Feeding 1 Attach 7509 9100 syringe bracket as shown below 2 Use insert rings for syringe sizes 3cc 10cc 3 Ensure syringe is under constant air...

Page 7: ...4 Dispose of the used feed path assembly in an appropriate waste container Installation of a new feed path assembly Refer to figure 6 0 1 Insert a new feed path assembly into the valve housing Ensure...

Page 8: ...amaged otherwise lubricate O ring with Bimba HT 99 or equivalent 9 Reinstall piston 10 retaining ring 7 anti rotate washer 8 and Mylar washer 9 10 Reinstall actuator 6 as per position in Step 4 90 off...

Page 9: ...11 A0100478 Air Hose Connector Assembly 4mm 12 TSD1003 20 Air Fitting 4mm Elbow 13 7509 0250 Actuator 14 7509 0270 Upper Receiver 15 2800 0463 Upper Receiver Screw 16 7509 0280 Lower Receiver 17 2800...

Page 10: ...Tube TSD1099 22 O D X I D Tube Black Polyethylene TSD1099 23 O D X I D Tube Clear Polyethylene TSD1099 24 O D X I D Tube Clear Polyethylene TSD1099 25 O D X I D Tube Black Polyethylene TSD1099 45 6mm...

Page 11: ...ockwise Inconsistent fluid flow Fluid pressure fluctuating Ensure fluid pressure is constant Valve operating pressure is too low Increase valve pressure to 70 psi 4 8bar Valve open time is not consist...

Page 12: ...f the defective product is returned as a complete assembly without physical damage The Manufacturer s liability as stated herein cannot be altered or enlarged except by a written statement signed by a...

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