TECHCON SYSTEMS TS500R User Manual Download Page 7

 

12

6.

 

TROUBLESHOOTING 

 
PROBLEM POSSIBLE 

CAUSE 

CORRECTION 

LCD does not 
light 

 

No power input 

 
 

 

Check power cord 
connections 

 

Turn on power 

 

System will not 
actuate 

 

Supplied pressure 
dropped below set 
pressure 

 

Foot switch not plugged 
in or improperly 
plugged in 

 

Defective foot switch 

 

 

Broken wire or loose 
connection inside unit 

 
 

 

 

Defective solenoid 

 

Defective PC board 

 

 

Increase supplied 
pressure 

 

 

Check foot switch 
connection 

 

 

Foot switch needs to be 
repaired or replaced 

 

Unplug power cord and 
disconnect air supply.  
Remove cover and check 
for broken wires or loose 
connections 

 

Replace solenoid 

 

Replace PC board 

 

System will not 
pressurize 

 

Insufficient air pressure 

 

 

Air hoses not plugged 
in 

 

Regulator defective 

 

Increase air supply 
pressure 

 

Check connection 

 

 

Replace regulator 

No Motor 
Response 

 

Foot switch connection 
is loose 

 

Motor cable connection 
is loose 

 

Input Voltage is too 
low 

 

Dispense time is too 
low 

 

 

Check Foot switch 
connection 

 

Check Motor cable 
connection 

 

Increase input voltage 

 

 

Increase dispense time 

Inconsistent 
dispensing 

 

Air bubbles in adhesive 

 

Dispense time is too 
low 

 

Dispense needle started 
to clog 

 

De-air material 

 

Increase dispensing time 

 

 

Replace needle 

 
 
 
 
 
 
 
 

 

 
 

 

13

7.

 

MAINTENANCE  

The dispenser is designed and built to be relatively maintenance free.  To assure 
trouble free operation, please follow below steps: 

1.

 

Make certain air supply is clean and dry. 

2.

 

Avoid connecting the unit to excessive moisture or solvent saturation. 

3.

 

Avoid connecting air supply exceeding 100 psi (6.9 bars). 

4.

 

Use only Amyl Alcohol to clean outside surface of the main housing. 

5.

 

Use only soft cloth to clean the LCD. 

 

8.

 

SPARE PARTS  AND ACCESSORIES 

For TS500R spare parts and accessories information, please visit the TS500R User 
Guide webpage at 

http://www.techconsystems.com

 

 

 

9.

 

LIMITED WARRANTY 

OK International warrants this product to the original purchaser for a period of 2 
years from date of purchase to be free from material and workmanship defects but 
not normal wear-and-tear, abuse and faulty installation.  Defective product or 
subassembly and components under warranty will be repaired or replaced (at OK 
International's option) free of charge. Customer with defective product under 
warranty must contact the nearest OK International office or distributor to secure a 
return authorization prior to shipping the product to the assigned OK International 
authorized service center.  For nearest OK International office or distributor contact 
information, please visit www.techconsystems.com.  OK International reserves the 
right to make engineering product changes without notice. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for TS500R

Page 1: ...TECHCON SYSTEMS TS500R MULTI PURPOSE DIGITAL CONTROLLER User Guide English Traditional Chinese Simplified Chinese and Korean Copyright OK International TECHCON SYSTEMS TS500R...

Page 2: ...arts Using unapproved accessories or auxiliary equipment 1 2 Safety Precautions Do not operate this unit in excess of maximum ratings settings Always wear appropriate personal protective clothing or a...

Page 3: ...lection 1 Press the Set button 3 to highlight the program number selection 2 Press the or buttons to select desired program 3 Press the Set button 3 to exit 5 1 3 Manual Purge Dispense Cycle Setting 1...

Page 4: ...s to enter set up screen The last digit of the Pre Spray time PRE will be highlighted 3 Press the or button to set the time 4 Press and hold the Set button 3 for two seconds to move the cursor to the...

Page 5: ...se time will be highlighted 5 Press the or button to set the motor reverse time 6 Press and hold the Set button 3 for two seconds to move the cursor to the output voltage 7 Press the or button to chan...

Page 6: ...E PRESSURE UNIT DISPLAY Refer to Figure 9 0 The default pressure unit display is psi To change pressure unit display to bar follow steps below 1 Press and hold Set button 3 for two seconds to enter se...

Page 7: ...NCE The dispenser is designed and built to be relatively maintenance free To assure trouble free operation please follow below steps 1 Make certain air supply is clean and dry 2 Avoid connecting the u...

Page 8: ...thin a 5 to 24 VDC range and a maximum of 250 mA Note During the dispense cycle pin 3 will be grounded Please make sure the external device your machine that controls the dispenser controller has the...

Page 9: ...15 1 15 2 16 3 16 4 17 5 5 1 17 5 2 19 5 3 TS5000 21 5 4 TS5000 23 5 5 24 5 6 24 5 7 24 5 8 24 6 25 7 26 8 26 9 26 10 I O 27 1 1 1 OK International 1 2 PSA15R 240P ZJ...

Page 10: ...0 24 VDC 15W 100 psi 6 9 0 100 Psi 6 9 II I 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 F 31 C 87 8 F 80 40 C 104 F 50 0 008 60 000 0 001 900 LCD 20 X 4 17 4 1 0 5 5 1 5 TSD800 6 2 0 1 8 2...

Page 11: ...MED MODE INTERRUPT 2 3 2 3 3 4 5 3 2 6 TIMED MODE 7 INTERRUPT 1 6 2 7 3 8 4 9 5 10 B 0 100S A 70 PSI B 70 PSI P1 TIMED MODE VALVE 1 19 5 1 5 1 2 INTERRUPT 2 3 LCD 0 000 3 4 5 3 2 6 2 TIMED MODE 7 5 2...

Page 12: ...2 3 2 DISP 3 4 3 2 PRE POST 5 3 6 7 3 2 8 TIMED MODE 9 INTERRUPT A B 0 050S B 40 PSI P1 TIMED MODE SPRAY 1 0 100S A 70 PSI 21 20 000V 1 P1 TIMED MODE PUMP 0 100S A 15 PSI 0 050S B 15 PSI 5 3 TS5000 5...

Page 13: ...SP 2 3 3 2 4 5 3 6 3 2 7 8 3 2 9 TIMED MODE 10 INTERRUPT 5 4 Encoder Motor 1 60 000 5 4 1 6 0 1 2 C DX ECABLE 3 B 1 0 14 23 10000P 15 PSI 1P 15 PSI P1 TIMED MODE PUMP E 20 000V 1 4 1 5 2 3 PUMP E E 8...

Page 14: ...D MODE VALVE 5 5 9 0 60 000 1 3 2 2 3 2 3 3 2 5 6 9 0 psi bar 1 3 2 2 psi 3 3 bar psi 4 3 2 5 7 9 0 70 Psi 4 8 70 Psi 4 8 1 TIMED MODE 2 3 2 3 6 0 4 3 5 3 6 3 2 10 0 5 8 TS500R 10 1 5 1 2 5 1 4 2 2 2...

Page 15: ...nsystems com TS500R 9 OK International 2 OK International OK International OK International OK International www techconsystems com OK International 27 10 I O 5 24 VDC 250 mA LED 5 24 VDC 250 mA 3 4 5...

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