TECHCON SYSTEMS TS500R User Manual Download Page 4

 

5.1.5

 

Teach Mode Setting  
In the teach mode, the dispense time will be accumulated as long as the 
foot switch is depressed.  This is helpful in determining required dispense 
time when dispense output is unknown. 

1.

 

Push the Mode button (2) to select “INTERRUPT”.   

2.

 

Press and hold the Set button (3) to enter the teach mode.   The time will 
show “0.000” in the LCD. 

3.

 

Press and hold down Foot switch.  Dispense time will be accumulated. 

4.

 

Release Foot Switch when desired amount of fluid is dispensed. 

5.

 

Press and hold the Set button (3) for two seconds to save the data. 

6.

 

Press the Mode button (2) to switch the “TIMED MODE” mode. 

7.

 

The dispenser is now set to repeat this timed cycle. 

 

5.2

 

TO CONTROL SPRAY VALVE 

CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure 
proper air filtration. 

Figure 4.0 
 

 

5.2.1

 

Connecting The Unit: (

Refer to Figure 4.0)

 

1.

 

Connect the power cord, foot switch and air hose to the back of the unit.  
Make sure the air inlet pressure is 70 psi (4.8 bars) or higher. 

2.

 

Press the Power button (1) to turn on the unit.  

3.

 

Connect Valve air hose to Port A and Atomize air hose to Port B. 

Items Description 

Items  Description 

Power Button 

Air pressure regulator knob 

Mode Button 

Foot Switch 

Set Button 

Pneumatic Valve (not included) 

LCD Display 

Fluid Reservoir  (not included) 

Power Adapter 

10 

Air Filter  

TO AIR SOURCE

10

5

8

9

7

4

3

2

1

6

 

7

4.

 

Press the Mode (2) and Set up button (3) simultaneously until “SPRAY” 
appears on the top right hand corner of the Display. 

 

 
 

Figure 5.0 

5.2.2

 

Program selection 

Follow step 1 to 4 in Section 5.1.2 
 

5.2.3

 

Manual/Purge Dispense Cycle Setting: 

Note: A complete spray cycle consists of: Pre-Spray, Spray and Post-Spray 

1.

 

Press the Mode button (2) until “PURGE” appears on the Display. 

2.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The last digit of the Pre-Spray time (PRE) will be highlighted.   

3.

 

Press the (+) or (-) button to set the time. 

4.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
Post-Spray time (POST). 

5.

 

Press the Set button (3) to move the cursor to the next position. 

6.

 

Press the (+) or (-) button to set the time. 

7.

 

Press and hold the Set button (3) for two seconds to save the data. 

8.

 

Turn up the Atomized air pressure by rotating the Air pressure regulator 
knob (6) until the desired pressure is indicated on the Display.   

Note: Pressure in Port A can be monitored by the low pressure

 

setting 

but is not regulated by the air regulator in the unit.  It delivers the same 
pressure as the inlet pressure.  On the other hand, pressure in Port B is 
regulated but it is not linked to the low pressure setting.  

9.

 

Press and hold the Foot Switch to activate spray cycle. 

 

5.2.4

 

Automatic Dispense Cycle Setting: 

1.

 

Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT” 
mode. 

2.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The last digit of the Spray time/Dispense time (DISP) will be highlighted.   

3.

 

Press the (+) or (-) button to set the time 

4.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
Pre-Spray time (PRE) and repeat this step to go to Post-Spray time (POST). 

5.

 

Press the Set button (3) to move the cursor to the next position. 

6.

 

Press the (+) or (-) button to set the time 

7.

 

Press and hold the Set button (3) for two seconds to save the data. 

8.

 

If the unit is in “TIMED MODE” mode, press and release the Foot Switch 
to activate the timed spray cycle.  

9.

 

If the unit is in “INTERRUPT” mode, press and hold the Foot Switch until 
the dispense cycle is completed.  The dispense cycle can be disrupted if the 
Foot Switch is released and resumed when the Foot Switch is depressed 
again. 

 
 

Cycle Mode

Pre-Spray 
Time

Spray Time

Program #

Atomized Pressure Port B

Regulated

Valve Pressure Port A

Counter

Control Type

                   1

 0.100S    A: 70 PSI
 0.050S    B: 40 PSI

P1  TIMED MODE SPRAY

Summary of Contents for TS500R

Page 1: ...TECHCON SYSTEMS TS500R MULTI PURPOSE DIGITAL CONTROLLER User Guide English Traditional Chinese Simplified Chinese and Korean Copyright OK International TECHCON SYSTEMS TS500R...

Page 2: ...arts Using unapproved accessories or auxiliary equipment 1 2 Safety Precautions Do not operate this unit in excess of maximum ratings settings Always wear appropriate personal protective clothing or a...

Page 3: ...lection 1 Press the Set button 3 to highlight the program number selection 2 Press the or buttons to select desired program 3 Press the Set button 3 to exit 5 1 3 Manual Purge Dispense Cycle Setting 1...

Page 4: ...s to enter set up screen The last digit of the Pre Spray time PRE will be highlighted 3 Press the or button to set the time 4 Press and hold the Set button 3 for two seconds to move the cursor to the...

Page 5: ...se time will be highlighted 5 Press the or button to set the motor reverse time 6 Press and hold the Set button 3 for two seconds to move the cursor to the output voltage 7 Press the or button to chan...

Page 6: ...E PRESSURE UNIT DISPLAY Refer to Figure 9 0 The default pressure unit display is psi To change pressure unit display to bar follow steps below 1 Press and hold Set button 3 for two seconds to enter se...

Page 7: ...NCE The dispenser is designed and built to be relatively maintenance free To assure trouble free operation please follow below steps 1 Make certain air supply is clean and dry 2 Avoid connecting the u...

Page 8: ...thin a 5 to 24 VDC range and a maximum of 250 mA Note During the dispense cycle pin 3 will be grounded Please make sure the external device your machine that controls the dispenser controller has the...

Page 9: ...15 1 15 2 16 3 16 4 17 5 5 1 17 5 2 19 5 3 TS5000 21 5 4 TS5000 23 5 5 24 5 6 24 5 7 24 5 8 24 6 25 7 26 8 26 9 26 10 I O 27 1 1 1 OK International 1 2 PSA15R 240P ZJ...

Page 10: ...0 24 VDC 15W 100 psi 6 9 0 100 Psi 6 9 II I 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 F 31 C 87 8 F 80 40 C 104 F 50 0 008 60 000 0 001 900 LCD 20 X 4 17 4 1 0 5 5 1 5 TSD800 6 2 0 1 8 2...

Page 11: ...MED MODE INTERRUPT 2 3 2 3 3 4 5 3 2 6 TIMED MODE 7 INTERRUPT 1 6 2 7 3 8 4 9 5 10 B 0 100S A 70 PSI B 70 PSI P1 TIMED MODE VALVE 1 19 5 1 5 1 2 INTERRUPT 2 3 LCD 0 000 3 4 5 3 2 6 2 TIMED MODE 7 5 2...

Page 12: ...2 3 2 DISP 3 4 3 2 PRE POST 5 3 6 7 3 2 8 TIMED MODE 9 INTERRUPT A B 0 050S B 40 PSI P1 TIMED MODE SPRAY 1 0 100S A 70 PSI 21 20 000V 1 P1 TIMED MODE PUMP 0 100S A 15 PSI 0 050S B 15 PSI 5 3 TS5000 5...

Page 13: ...SP 2 3 3 2 4 5 3 6 3 2 7 8 3 2 9 TIMED MODE 10 INTERRUPT 5 4 Encoder Motor 1 60 000 5 4 1 6 0 1 2 C DX ECABLE 3 B 1 0 14 23 10000P 15 PSI 1P 15 PSI P1 TIMED MODE PUMP E 20 000V 1 4 1 5 2 3 PUMP E E 8...

Page 14: ...D MODE VALVE 5 5 9 0 60 000 1 3 2 2 3 2 3 3 2 5 6 9 0 psi bar 1 3 2 2 psi 3 3 bar psi 4 3 2 5 7 9 0 70 Psi 4 8 70 Psi 4 8 1 TIMED MODE 2 3 2 3 6 0 4 3 5 3 6 3 2 10 0 5 8 TS500R 10 1 5 1 2 5 1 4 2 2 2...

Page 15: ...nsystems com TS500R 9 OK International 2 OK International OK International OK International OK International www techconsystems com OK International 27 10 I O 5 24 VDC 250 mA LED 5 24 VDC 250 mA 3 4 5...

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