TECHCON SYSTEMS TS500R User Manual Download Page 2

 

CONTENTS 

Page Number  

1.

 

Safety …………………………………………………………………  2 

2.

 

Symbol Definitions 

………………………………………………..  3 

3.

 

Specifications ……………………………………………….………..  3 

4.

 

Features …………………………………………………………….. 

5.

 

Setup Instructions   

5.1 To Control Pneumatic Valve …………………………………..  4 

5.2 To Control Spray Valve ……………………………………….. 6 

5.3 To Control TS5000 Rotary Pump ……………………………... 8 

5.4 To Control TS5000 Rotary Pump with Encoder Motor………... 9 

5.5 Cycle Counter ………………………………………………….  10 

5.6 To Change Pressure Unit Display……………………………… 11 

5.7 Low Pressure Setting …………………………………………..  11 

5.8 Multiple Shots Setting …………………………………………  11 

6.

 

Troubleshooting …………………………………………………….. 

12 

7.

 

Maintenance …………………………………………………………. 

13 

8.

 

Spare Parts and Accessories 

………………………………………... 13 

9.

 

Warranty ……………………………………………………………... 13 

10.

 

I/O Configuration and End of Cycle Switch 

……………………….  14 

1.

 

SAFETY 

1.1

 

Intended Use: 

WARNING: Use of this equipment in ways other than those described in this User 
Guide may result in injury to persons or damage to property. Use this equipment 
only as described in this User Guide. 

OK International cannot be responsible for injuries or damages resulting from 
unintended applications of its equipment.  Unintended uses may result form taking 
the following actions: 

 

Making changes to equipment that has not been recommended in the User 
Guide 

 

Using incompatible or damaged replacement parts 

 

Using unapproved accessories or auxiliary equipment 

1.2

 

Safety Precautions: 

 

Do not operate this unit in excess of maximum ratings/settings 

 

Always wear appropriate personal protective clothing or apparel 

 

Use only the following power adaptor models: PSA15R-240P(ZJ)  

 

The fluid being dispensed may be toxic and/or hazardous.  Refer to Material 
Safety Data Sheet for proper handling and safety precautions 

 

Do not smoke or use open flame when flammable materials are being dispensed 

 

This equipment is for indoor use only 

 

 

3

2.

 

SYMBOL DEFINITIONS 

 

Symbol Definition 

 

Power On/Off 

      

Cycle Mode 

 

Timer 

 
 
3.

 

SPECIFICATIONS 

 

 
 

 
 
 
 
 

 

Size 

254mm x 191mm x 102mm 
(10” X 7.5” X 4.0”) 

Weight 

2.6 kg (5.8lbs) 

Input Voltage 

24VDC 

Output Voltage Range 

0-24 VDC 

Rated Power 

15W 

Air Input 

100 psi (6.9 bars) Max. 

Air Output 

0-100 Psi (6.9 bar) 

Pollution Degree 

II 

Installation Category 

Indoor Use 

Altitude up to 2,000m (6,562ft) 

Operating Temperature 

0˚C to 50˚C (32˚F to 122˚F) 

Storage Temperature 

-10˚C to 60˚C (14˚F to 140˚F) 

Max. Relative Humidity 

80% for temperature up to 31˚C (87.8˚F) Decreasing 
linearly to 50% relative humidity at 40˚C (104˚F) 

Timer 0.008-60.000 

seconds 

Cycle Mode 

Timed, Interrupt, Purge 

Timing Repeat Tolerance 

 +/- 0.001% 

Cycle Rate 

900 cycles/min 

LCD 

20 X 4 display segments 

Summary of Contents for TS500R

Page 1: ...TECHCON SYSTEMS TS500R MULTI PURPOSE DIGITAL CONTROLLER User Guide English Traditional Chinese Simplified Chinese and Korean Copyright OK International TECHCON SYSTEMS TS500R...

Page 2: ...arts Using unapproved accessories or auxiliary equipment 1 2 Safety Precautions Do not operate this unit in excess of maximum ratings settings Always wear appropriate personal protective clothing or a...

Page 3: ...lection 1 Press the Set button 3 to highlight the program number selection 2 Press the or buttons to select desired program 3 Press the Set button 3 to exit 5 1 3 Manual Purge Dispense Cycle Setting 1...

Page 4: ...s to enter set up screen The last digit of the Pre Spray time PRE will be highlighted 3 Press the or button to set the time 4 Press and hold the Set button 3 for two seconds to move the cursor to the...

Page 5: ...se time will be highlighted 5 Press the or button to set the motor reverse time 6 Press and hold the Set button 3 for two seconds to move the cursor to the output voltage 7 Press the or button to chan...

Page 6: ...E PRESSURE UNIT DISPLAY Refer to Figure 9 0 The default pressure unit display is psi To change pressure unit display to bar follow steps below 1 Press and hold Set button 3 for two seconds to enter se...

Page 7: ...NCE The dispenser is designed and built to be relatively maintenance free To assure trouble free operation please follow below steps 1 Make certain air supply is clean and dry 2 Avoid connecting the u...

Page 8: ...thin a 5 to 24 VDC range and a maximum of 250 mA Note During the dispense cycle pin 3 will be grounded Please make sure the external device your machine that controls the dispenser controller has the...

Page 9: ...15 1 15 2 16 3 16 4 17 5 5 1 17 5 2 19 5 3 TS5000 21 5 4 TS5000 23 5 5 24 5 6 24 5 7 24 5 8 24 6 25 7 26 8 26 9 26 10 I O 27 1 1 1 OK International 1 2 PSA15R 240P ZJ...

Page 10: ...0 24 VDC 15W 100 psi 6 9 0 100 Psi 6 9 II I 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 F 31 C 87 8 F 80 40 C 104 F 50 0 008 60 000 0 001 900 LCD 20 X 4 17 4 1 0 5 5 1 5 TSD800 6 2 0 1 8 2...

Page 11: ...MED MODE INTERRUPT 2 3 2 3 3 4 5 3 2 6 TIMED MODE 7 INTERRUPT 1 6 2 7 3 8 4 9 5 10 B 0 100S A 70 PSI B 70 PSI P1 TIMED MODE VALVE 1 19 5 1 5 1 2 INTERRUPT 2 3 LCD 0 000 3 4 5 3 2 6 2 TIMED MODE 7 5 2...

Page 12: ...2 3 2 DISP 3 4 3 2 PRE POST 5 3 6 7 3 2 8 TIMED MODE 9 INTERRUPT A B 0 050S B 40 PSI P1 TIMED MODE SPRAY 1 0 100S A 70 PSI 21 20 000V 1 P1 TIMED MODE PUMP 0 100S A 15 PSI 0 050S B 15 PSI 5 3 TS5000 5...

Page 13: ...SP 2 3 3 2 4 5 3 6 3 2 7 8 3 2 9 TIMED MODE 10 INTERRUPT 5 4 Encoder Motor 1 60 000 5 4 1 6 0 1 2 C DX ECABLE 3 B 1 0 14 23 10000P 15 PSI 1P 15 PSI P1 TIMED MODE PUMP E 20 000V 1 4 1 5 2 3 PUMP E E 8...

Page 14: ...D MODE VALVE 5 5 9 0 60 000 1 3 2 2 3 2 3 3 2 5 6 9 0 psi bar 1 3 2 2 psi 3 3 bar psi 4 3 2 5 7 9 0 70 Psi 4 8 70 Psi 4 8 1 TIMED MODE 2 3 2 3 6 0 4 3 5 3 6 3 2 10 0 5 8 TS500R 10 1 5 1 2 5 1 4 2 2 2...

Page 15: ...nsystems com TS500R 9 OK International 2 OK International OK International OK International OK International www techconsystems com OK International 27 10 I O 5 24 VDC 250 mA LED 5 24 VDC 250 mA 3 4 5...

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