TECHCON SYSTEMS TS500R User Manual Download Page 5

 

5.3

 

TO CONTROL STANDARD TS5000 ROTARY  PUMP 

CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure 
proper air filtration. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 6.0 

 

 

5.3.1

 

Connecting The Unit: 

(Refer to Figure 6.0 for detail) 

 

1.

 

Connect the power cord, foot switch and air hose to the back of the unit. 

2.

 

Connect Motor Cable to Port C.   

3.

 

Connect syringe air hose to Port B (regulated, pulsed air signal)

 

If constant air pressure is required, connect syringe air hose to accessory 
air outlet port located in the rear of the unit, port #14 in figure 1.0   

4.

 

Press the Power button (1) to turn on the unit. 

5.

 

Press the Mode (2) and Set up button (3) simultaneously until “PUMP” 
appears on the top right hand corner of the Display. 

 
 

 
 
 
 
 
 

Figure 7.0

 

 

Items Description 

Items  Description 

Power Button 

Air pressure regulator knob 

Mode Button 

Foot Switch 

Set Button 

TS5000 Rotary Pump (not included) 

LCD Display 

Air Filter  

Power Adapter 

10 

Material reservoir  (Not included) 

20.000V            1

P1  TIMED MODE PUMP

Cycle Mode

Input Voltage

Reverse Time

Dispense Time

Program #

Pressure Port B

Regulated

Counter

Control Type

 0.050S    B: 15 PSI

 0.100S    A: 15 PSI

 Pressure Port A (not use)

TO AIR SOURCE

5

8

10

7

3

2

1

6

4

9

 

9

5.3.2

 

Program selection: 

Follow step 1 to 4 in Section 5.1.2 

 

5.3.3

 

Manual/Purge Dispense Cycle Setting: 

1.

 

Turn up the air pressure by rotating the Air pressure regulator knob (6) 
until the desired pressure is indicated on Display. 

2.

 

Press the Mode button (2) until “PURGE” appears on the Display. 

3.

 

Press and hold the Foot Switch to activate Manual cycle. 

 

Follow instructions below to set motor reverse time and output voltage: 

4.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The motor reverse time will be highlighted.  

5.

 

Press the (+) or (-) button to set the motor reverse time. 

6.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
output voltage. 

7.

 

Press the (+) or (-) button to change the voltage value.   

8.

 

Press and hold the Set button (3) for two seconds to save the data. 

9.

 

Press and hold the Foot Switch to activate Manual cycle. 

 

5.3.4

 

Automatic Dispense Cycle Setting: 

1.

 

Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT” 
mode. 

2.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The dispense time (DISP) will be highlighted.   

3.

 

Press the (+) or (-) button to set the time. 

4.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
reverse time. 

5.

 

Press the (+) or (-) button to set reverse time. 

6.

 

Press the Set button (3) to move the cursor to the next position. 

7.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
output voltage. 

8.

 

Press the (+) or (-) button to change the voltage value. 

9.

 

Press and hold the Set button (3) for two seconds to save the data. 

10.

 

If the unit is in “TIMED MODE” mode, press and release the Foot Switch 
to activate the timed dispense cycle.  

11.

 

If the unit is in “INTERRUPT” mode, press and hold the Foot Switch until 
the dispense cycle is completed.  The dispense cycle can be disrupted if 
the Foot Switch is released and resumed when the Foot Switch is 
depressed again. 

 

5.4

 

TO CONTROL  ROTARY  PUMP WITH ENCODER MOTOR 

Procedures to control the Rotary Pump with encoder motor are very similar to 
procedures to control the standard Rotary Pump.  The encoder count values is 
ranging from 1 to 60,000 counts. 

 
 

5.4.1

 

Connecting The Unit: 

Refer to Figure 6.0 for details

 

1.

 

Connect the power cord, foot switch and air hose to the back of the unit. 

2.

 

Connect Encoder Motor Cable to Port C.  

 

Note: Encoder motor cable, DX-ECABLE, must be purchased separately.   

3.

 

Connect syringe air hose to Port B (regulated, pulsed air signal).

 

Summary of Contents for TS500R

Page 1: ...TECHCON SYSTEMS TS500R MULTI PURPOSE DIGITAL CONTROLLER User Guide English Traditional Chinese Simplified Chinese and Korean Copyright OK International TECHCON SYSTEMS TS500R...

Page 2: ...arts Using unapproved accessories or auxiliary equipment 1 2 Safety Precautions Do not operate this unit in excess of maximum ratings settings Always wear appropriate personal protective clothing or a...

Page 3: ...lection 1 Press the Set button 3 to highlight the program number selection 2 Press the or buttons to select desired program 3 Press the Set button 3 to exit 5 1 3 Manual Purge Dispense Cycle Setting 1...

Page 4: ...s to enter set up screen The last digit of the Pre Spray time PRE will be highlighted 3 Press the or button to set the time 4 Press and hold the Set button 3 for two seconds to move the cursor to the...

Page 5: ...se time will be highlighted 5 Press the or button to set the motor reverse time 6 Press and hold the Set button 3 for two seconds to move the cursor to the output voltage 7 Press the or button to chan...

Page 6: ...E PRESSURE UNIT DISPLAY Refer to Figure 9 0 The default pressure unit display is psi To change pressure unit display to bar follow steps below 1 Press and hold Set button 3 for two seconds to enter se...

Page 7: ...NCE The dispenser is designed and built to be relatively maintenance free To assure trouble free operation please follow below steps 1 Make certain air supply is clean and dry 2 Avoid connecting the u...

Page 8: ...thin a 5 to 24 VDC range and a maximum of 250 mA Note During the dispense cycle pin 3 will be grounded Please make sure the external device your machine that controls the dispenser controller has the...

Page 9: ...15 1 15 2 16 3 16 4 17 5 5 1 17 5 2 19 5 3 TS5000 21 5 4 TS5000 23 5 5 24 5 6 24 5 7 24 5 8 24 6 25 7 26 8 26 9 26 10 I O 27 1 1 1 OK International 1 2 PSA15R 240P ZJ...

Page 10: ...0 24 VDC 15W 100 psi 6 9 0 100 Psi 6 9 II I 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 F 31 C 87 8 F 80 40 C 104 F 50 0 008 60 000 0 001 900 LCD 20 X 4 17 4 1 0 5 5 1 5 TSD800 6 2 0 1 8 2...

Page 11: ...MED MODE INTERRUPT 2 3 2 3 3 4 5 3 2 6 TIMED MODE 7 INTERRUPT 1 6 2 7 3 8 4 9 5 10 B 0 100S A 70 PSI B 70 PSI P1 TIMED MODE VALVE 1 19 5 1 5 1 2 INTERRUPT 2 3 LCD 0 000 3 4 5 3 2 6 2 TIMED MODE 7 5 2...

Page 12: ...2 3 2 DISP 3 4 3 2 PRE POST 5 3 6 7 3 2 8 TIMED MODE 9 INTERRUPT A B 0 050S B 40 PSI P1 TIMED MODE SPRAY 1 0 100S A 70 PSI 21 20 000V 1 P1 TIMED MODE PUMP 0 100S A 15 PSI 0 050S B 15 PSI 5 3 TS5000 5...

Page 13: ...SP 2 3 3 2 4 5 3 6 3 2 7 8 3 2 9 TIMED MODE 10 INTERRUPT 5 4 Encoder Motor 1 60 000 5 4 1 6 0 1 2 C DX ECABLE 3 B 1 0 14 23 10000P 15 PSI 1P 15 PSI P1 TIMED MODE PUMP E 20 000V 1 4 1 5 2 3 PUMP E E 8...

Page 14: ...D MODE VALVE 5 5 9 0 60 000 1 3 2 2 3 2 3 3 2 5 6 9 0 psi bar 1 3 2 2 psi 3 3 bar psi 4 3 2 5 7 9 0 70 Psi 4 8 70 Psi 4 8 1 TIMED MODE 2 3 2 3 6 0 4 3 5 3 6 3 2 10 0 5 8 TS500R 10 1 5 1 2 5 1 4 2 2 2...

Page 15: ...nsystems com TS500R 9 OK International 2 OK International OK International OK International OK International www techconsystems com OK International 27 10 I O 5 24 VDC 250 mA LED 5 24 VDC 250 mA 3 4 5...

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