TE Connectivity 1976330-1 Manual Download Page 3 | Manualshive

Page: 3 / 18

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409-10104

Rev E

3

of 18

Contents

Introduction ..................................................................................................................................................... 5

Description ..................................................................................................................................................... 6

Operation ........................................................................................................................................................ 8

Crimping ................................................................................................................................................ 8

Inspecting the crimp ............................................................................................................................ 11

Finishing the splice .............................................................................................................................. 13

Maintenance ................................................................................................................................................. 14

Charging the battery pack ................................................................................................................... 14

Daily maintenance ............................................................................................................................... 15

Periodic visual inspection .................................................................................................................... 15

Lubrication ........................................................................................................................................... 16

Troubleshooting ............................................................................................................................................ 17

Replacement and repair ............................................................................................................................... 18

Revision summary ........................................................................................................................................ 18

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Summary of Contents for 1976330-1

Page 1: ...Cordless Electric Power Tool Kit For tooling revisions C and above Part number 1976330 1 Customer Manual 409 10104 20 JUL 2023 Rev C Original instructions...

Page 2: ...difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone number and ext...

Page 3: ...on 8 3 1 Crimping 8 3 2 Inspecting the crimp 11 3 3 Finishing the splice 13 4 Maintenance 14 4 1 Charging the battery pack 14 4 2 Daily maintenance 15 4 3 Periodic visual inspection 15 4 4 Lubrication...

Page 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Page 5: ...length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 ampere branch circuits The wires are spliced using COPALUM splices and TE tooling The pigt...

Page 6: ...ing and is powered by a rechargeable 3 Ah lithium ion battery A red LED indicates battery charging tool functions and faults see Table 5 A white LED illuminates the work area Pressing the control butt...

Page 7: ...very crimping operation An automatic retraction feature returns the piston to its starting position when the maximum operating pressure is achieved If the maximum pressure is not achieved an audible a...

Page 8: ...to Figure 3 Find the correct size composition and combination of wires encountered then determine the correct splice as shown in Figure 4 Also listed is the color code found on the splice and on the p...

Page 9: ...wire 3 To fixture 4 To box 2 Ensure that each wire extends a minimum of 25 4 mm 1 in from any electrical box or wall surface Figure 3 3 Strip each wire to the length indicated in Figure 3 Do not nick...

Page 10: ...roper positioning of splice in the crimp chamber DANGER Keep fingers clear of the crimping dies during the crimping operation 8 Continue to press the control button to crimp the splice The tool should...

Page 11: ...centered in splice 4 Wire extends past end of splice 5 No open crack at seam of splice 6 Size stamped on splice matches wire combination Table 2 7 Die proof mark exists on underside of splice Table 3...

Page 12: ...1 Secondary crimp gage 2 Color code dot 3 Splice 6 If the splice does not meet the gage test verify that the proper wire sizes and combinations listed in Table 2 were used Cut off the splice strip the...

Page 13: ...bing 3 Heat the tubing with a heat gun until the tubing shrinks to the shape of the splice Figure 8 Do not overheat wires NOTE Also apply tubing to bare ground wires Figure 8 Finished splice 4 For str...

Page 14: ...the battery pack Pull the pack out and replace with a fully charged pack CAUTION The cavity in the tool is keyed to prevent the battery pack from being installed incorrectly Do not attempt to defeat...

Page 15: ...inspection Regular inspections should be performed by quality control personnel A record of scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool Base...

Page 16: ...to ensure minimum wear and dependable service Use any good grade SAE 20 motor oil Figure 11 indicates the proper lubrication areas Table 4 Lubrication schedule How tool is used When to lubricate In da...

Page 17: ...alert warning signals occur see Table 5 A serious fault has occurred If this fault occurs repeatedly contact TE Field Service Do not open the tool or damage the seal of the tool Table 5 Troubleshootin...

Page 18: ...Service representative For field service go to the Service and Repair page on the TE website or send an e mail to Fieldservicesnortharmerica te com Figure 12 Service and repair 7 Revision summary Sinc...

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