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409-10104 

Rev E 

of 18

 

SAFETY PRECAUTIONS 

 AVOID INJURY 

 READ THIS FIRST! 

NOTE 

Keep all decals clean and legible. Replace them when 
necessary. 

DANGER 

Inspect the tool and jaws/dies before each use. 
Replace any worn or damaged parts. A damaged or 
improperly assembled tool can break and strike nearby 
personnel. 

Failure to observe this warning could result in severe 
injury or death. 

DANGER 
ELECTRIC SHOCK HAZARD 

 

This tool is not insulated. When using this unit near 
energized electrical lines, use proper personal 
protective equipment. 

Failure to observe this warning could result in severe 
injury or death. 

DANGER 

Denotes an imminent hazard that can result in 
moderate or severe injury. 

SKIN INJECTION HAZARD 

 

Do not use hands to check for oil leaks. Highly 
pressurized oil punctures the skin, causing serious 
injury, gangrene, or death. If injured, seek immediate 
medical help to remove the oil. 

CAUTION 

Do not place the tool in a vise. The crimping tool is 
designed for hand-held operation. 

Protect the crimping tool from rain and moisture. Water 
damages the crimping tool and battery. 

Failure to observe these precautions can result in injury 
or property damage. 

DANGER 
FIRE HAZARD 

 

Do not use solvents or flammable liquids to clean the 
crimping tool. Solvents or flammable liquids could 
ignite and cause serious injury or property damage. 

Failure to heed these warnings could result in severe 
injury from harmful fumes or burns from flying debris. 

CAUTION 

Do not perform any service or maintenance other than 
as described in this manual. Injury or damage to the 
tool can result. 

Failure to observe these precautions can result in injury 
or property damage. 

Safeguards are designed into this application equipment to protect operators and maintenance personnel 
from most hazards during equipment operation. However, certain safety precautions must be taken by the 
operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, 
application equipment must be operated in a dry, dust-free environment. Do not operate equipment in a 
gaseous or hazardous environment. 

Carefully observe the following safety precautions before and during operation of the equipment: 

Always wear approved eye protection while operating 
equipment. 

Always turn off the main power switch and disconnect 
the electrical cord from the power source when 
performing repair or maintenance on the equipment. 

Always wear appropriate ear protection while using 
equipment. 

 

Never alter, modify, or misuse the equipment. 

Moving parts can crush and cut. Always keep guards 
in place during normal operation. 

Do not operate equipment if the guards are removed. 

Electrical shock hazard. 

Read and understand this entire document before 
using equipment. 

Always turn off the main power switch and disconnect 
the electrical cord from the power source when 
performing repair or maintenance on the equipment. 

 

 

Summary of Contents for 1976330-1

Page 1: ...Cordless Electric Power Tool Kit For tooling revisions C and above Part number 1976330 1 Customer Manual 409 10104 20 JUL 2023 Rev C Original instructions...

Page 2: ...difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone number and ext...

Page 3: ...on 8 3 1 Crimping 8 3 2 Inspecting the crimp 11 3 3 Finishing the splice 13 4 Maintenance 14 4 1 Charging the battery pack 14 4 2 Daily maintenance 15 4 3 Periodic visual inspection 15 4 4 Lubrication...

Page 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Page 5: ...length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 ampere branch circuits The wires are spliced using COPALUM splices and TE tooling The pigt...

Page 6: ...ing and is powered by a rechargeable 3 Ah lithium ion battery A red LED indicates battery charging tool functions and faults see Table 5 A white LED illuminates the work area Pressing the control butt...

Page 7: ...very crimping operation An automatic retraction feature returns the piston to its starting position when the maximum operating pressure is achieved If the maximum pressure is not achieved an audible a...

Page 8: ...to Figure 3 Find the correct size composition and combination of wires encountered then determine the correct splice as shown in Figure 4 Also listed is the color code found on the splice and on the p...

Page 9: ...wire 3 To fixture 4 To box 2 Ensure that each wire extends a minimum of 25 4 mm 1 in from any electrical box or wall surface Figure 3 3 Strip each wire to the length indicated in Figure 3 Do not nick...

Page 10: ...roper positioning of splice in the crimp chamber DANGER Keep fingers clear of the crimping dies during the crimping operation 8 Continue to press the control button to crimp the splice The tool should...

Page 11: ...centered in splice 4 Wire extends past end of splice 5 No open crack at seam of splice 6 Size stamped on splice matches wire combination Table 2 7 Die proof mark exists on underside of splice Table 3...

Page 12: ...1 Secondary crimp gage 2 Color code dot 3 Splice 6 If the splice does not meet the gage test verify that the proper wire sizes and combinations listed in Table 2 were used Cut off the splice strip the...

Page 13: ...bing 3 Heat the tubing with a heat gun until the tubing shrinks to the shape of the splice Figure 8 Do not overheat wires NOTE Also apply tubing to bare ground wires Figure 8 Finished splice 4 For str...

Page 14: ...the battery pack Pull the pack out and replace with a fully charged pack CAUTION The cavity in the tool is keyed to prevent the battery pack from being installed incorrectly Do not attempt to defeat...

Page 15: ...inspection Regular inspections should be performed by quality control personnel A record of scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool Base...

Page 16: ...to ensure minimum wear and dependable service Use any good grade SAE 20 motor oil Figure 11 indicates the proper lubrication areas Table 4 Lubrication schedule How tool is used When to lubricate In da...

Page 17: ...alert warning signals occur see Table 5 A serious fault has occurred If this fault occurs repeatedly contact TE Field Service Do not open the tool or damage the seal of the tool Table 5 Troubleshootin...

Page 18: ...Service representative For field service go to the Service and Repair page on the TE website or send an e mail to Fieldservicesnortharmerica te com Figure 12 Service and repair 7 Revision summary Sinc...

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