NOTE
i
409-5861
19 of 26
Rev B
1. Adjust the manual precision adjustment lever to -0.051 mm [-.002 in.] BELOW the 0.00-mm [.000-in.]
setting. Refer to Paragraph 7.3.
2. Using a clean dry cloth, wipe the top and bottom surfaces of the shut height gage, the base plate, and the
lobes on the bottom of the ram post adaptor.
3. Position shut height gage onto base plate, directly under the ram post adaptor. The dial must be oriented
as shown in Figure 13.
Do not rotate the shut height gage to any other position. It is recommended that two people check the shut height—one
person to turn the pulley and another person to read the dial indicator.
Figure 13
4. Using a 19-mm wrench, rotate the pulley (located at the rear of the terminating machine) to manually
cycle the machine until the ram post adaptor is positioned just above the locator plate of the shut height
gage. Align the locator plate so that the cutout areas are aligned with the lobes on the ram post adaptor.
See Figure 14.
5. After shut height gage is properly aligned, continue to hand cycle terminating machine until the ram post
adaptor is FULLY bottomed on the shut height gage. The lobes of the ram post adaptor must be fully seated
in the cutout areas as shown in Figure 15.
6. Observe the dial indicator on the shut height gage. The large indicator hand must be on "0" and
the small revolution counter hand must be on "0". This is an exact shut height of 135.8±.025 mm
[5.348±.001 in.] with a force of 8007+0.689/-0.00 N [1800+155/-.000 lbs]. It is recommended that a second
reading be taken for verification. Allow one minute between cycles for the dial indicator and springs of the
shut height gage to reset. Repeat Steps 1 through 6.
Dial on Shut
Height Gage
AMPOMATOR CLS III-G
Lead-Making Machine
(Ref)
Model “G” Terminating
Machine (Ref)
