background image

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO

Q'ty

A

1

B

2

C

2

D

2

Q'ty

E

4

2

F

2

G

H

NO.

1

2

3

4

38s

Prepared

Bin Tang                                                                                                             Checked by

                                                                                                           Approved by

S.T Total:

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.

Stick the mylar on the support pin as fig.2.

4)Check the T-CON board must be completely on the lock .

Fix the vesa support

1~2

with screws on the module as fig.2.

k=8±1kgf.cm

Fix the base connector 

3~6

with screws on the module as fig.2.

k=8±1kgf.cm

2)Examine the LOGO is right for the machine .  

3)There should be no deformation of the surface shell, de-oiling,  no scratching and other

 undesirable phenomena.

Take out screen module on the workpalce shown in the left pictures,then check as follow

1)To be sure that the LCD panel can not have a scratch, cracks or damage and other 

adverses,then put it on sponge pad without any foreign matter.

PROCESS  DESCRIPTION

Oper.Parameter

 Pair of  Electrostatic Gloves

electronic screw driver

FIXTURES & INSTRUMENTS  

62-529910-0HJ

Name

64-B40060-104G

base connector

screw for base connector

Ass'y No.

H7-KD270NZG-UR0

Section

CTV ASSEMBLY

67-M52727-0G0

64-B40060-104G

Model

40D2700B MS08BP-AP

 NO.

9/23

T8-40D2700B-LPM10

Customer

Oper. Name

Process 2 of taking the module

1.0

Modified Date

         Remark

Electrostatic Mark

WORK INSTRUCTION

File No.

Part Number

Description

Specification

screw for vesa support

vesa support

OS-C000390.00

Issue Date

2015/11/13

module

Fig.1

1

2

Fig.2

3

4

anchor point

base connector

Summary of Contents for 40D2700B

Page 1: ...dified Date OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 4 23 5 23 6 23 7 23 8 23 9 23 10 23 11 23 12 23 13 2...

Page 2: ...IPTION Oper Parameter Take mainboard on the workpalce Assemble the AV bracket across the mainboard Name Pair of Electrostatic Gloves Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY 56 737730 JHN6R AV br...

Page 3: ...ocks as Fig 1 and Fig 2 Fit key PCB board and brackets toghther with aimming at the plugers as Fig 3 Plug key wire into key board as Fig 4 3 The processes is operated on a strict self test to prevent...

Page 4: ...operating Plug the wifi wire into wifi board socket as fig 3 PROCESS DESCRIPTION Oper Parameter Assemble the IR board pcb with lens as fig 1 Plug the IR wire into IR board socket as fig 2 Name 46 FM0...

Page 5: ...ld wear Gloves when operating PROCESS DESCRIPTION Oper Parameter Place the speakers and wire on the workplace as Fig 1 Insert the wire into speakers as Fig 2 Name Pair of Electrostatic Gloves 46 CN080...

Page 6: ...8BP AP NO 5 23 electronic screw driver PROCESS DESCRIPTION Oper Parameter Fix the key board with screw 1 k 3 5 0 5kgf cm Fix the wifi board with screw 2 k 5 1kgf cm Fix the IR board with screw 3 k 5 1...

Page 7: ...issed slip teeth etc Plug the wire IR key wifi LB LVDS into mainboard socket Turn the mainboard and fix it with screw 1 k 5 1kgf cm PROCESS DESCRIPTION Oper Parameter Pair of Electrostatic Gloves elec...

Page 8: ...m and stick fiber tape Remark Electrostatic Mark FIXTURES INSTRUMENTS Name Pair of Electrostatic Gloves PROCESS DESCRIPTION Oper Parameter Trim and stick the fiber tape 3 The processes is operated on...

Page 9: ...tie to coordinate plank and lift lightly non throwing motion etc 3 Forbid strictly brutal force operating behavior in order to avoid any risk of damage to the LCD screen Examine whether the screen spe...

Page 10: ...O is right for the machine 3 There should be no deformation of the surface shell de oiling no scratching and other undesirable phenomena Take out screen module on the workpalce shown in the left pictu...

Page 11: ...about 30 CM length and 45 degree angel between Oin Blower and worktable Take a cable with one resistance of 1M to connect RF of mainboard and the copper PROCESS DESCRIPTION Oper Parameter Before plug...

Page 12: ...g and stick the LVDS wire and LB wire as fig 1 Fix the small back cover on the module as fig 1 Name Pair of Electrostatic Gloves FIXTURES INSTRUMENTS Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY Desc...

Page 13: ...x small back cover with screws 16 18 as left picture k5 1kgf cm PROCESS DESCRIPTION Oper Parameter Fix small back cover with screws 1 14 as left picture k 3 5 0 5kgf cm Fix small back cover with screw...

Page 14: ...he stickers Side AV film Lower AV film and no lable at the location on RCas the le figure Film requires snapping stickers in place can not shave the corners of bubbles and other PROCESS DESCRIPTION Op...

Page 15: ...henomenon Check there is not a foreign body around the surface of the shell and the screen and the Check whether the case has depression distorted tilt surface scratches dirt and other undesirable phe...

Page 16: ...s tilte invert and other undesirable Take clean rag to clean the screen surface Plastic components front shell Check no deform stains scratches oil teeth broken columns cracks paint silk screen blur a...

Page 17: ...Withstanding voltage tester is qualify Otherwise it s a problem of Withstanding voltage tester or simulated load and it s notified length follow up 2 Insulation esistance Test Set the parameters acco...

Page 18: ...ds 2 Operator should wear Gloves when operating 3 The processes is operated on a strict self test to prevent defective products into the next process sound checking items standard 1 have sound every c...

Page 19: ...9 R03P80 BAT 74 004006 12CR power wire 63 B4020T BF5G screws for stand FIXTURES INSTRUMENTS 74 022032 6WEEM Name 51 DC0160 0CR0HG 72 KD27BP X089L manual 41 UK0150 0KK02 PROCESS DESCRIPTION Oper Parame...

Page 20: ...With staples of the carton base by binding machine as shown in fig 1 Stick packing tape of the carton base by adhesive tape machine as shown in fig 1 Stand up the carton Set bottom foampoly into carto...

Page 21: ...n the back side of the machin shown in the left figure Before covering the TV set bag check whether serial number label is consistent with the inport sticker and not mislabelling When a certain set of...

Page 22: ...e screen with the arrow facing ployfoam place we must not put the other direction Prepared Bin Tang Checked by Approved by bag S T Total PRECAUTIONS 1 The real goods used above items must be the same...

Page 23: ...ctrostatic Mark Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY FIXTURES INSTRUMENTS Name Pair of Electrostatic Gloves PROCESS DESCRIPTION Oper Parameter Take processed attachments fixed into carton as...

Page 24: ...on the TV sets which arrow of top ployfoam should point carton positive as Fig 1 Staples of the carton base by binding machine then stick packing tape of the carton base by adhesive tape machine show...

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