TBB MPPT SP60-150 User Manual Download Page 1

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SP60/SP80 User Manual V1.3

TBB Power Co.,Ltd

SP solar charge controller

MPPT SP60-150

MPPT SP80-150

USER MANUAL

Version 1.3

Date: August. 2015

Summary of Contents for MPPT SP60-150

Page 1: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd SP solar charge controller MPPT SP60 150 MPPT SP80 150 USER MANUAL Version 1 3 Date August 2015...

Page 2: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd...

Page 3: ...ai im me er r Unless specially agreed in writing TBB Power Co Ltd Take no warranty as to the accuracy sufficiency of suitability of any technical or other information provided in this manual or other...

Page 4: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd 2...

Page 5: ...first Positive terminal of battery to Bat of the MPPT charge controller terminal block Negative terminal of battery to Bat of the MPPT charge controller terminal block 3 Please use the shortest cable...

Page 6: ...nt 15 3 4 Dimension 16 4 0 Installation 17 4 1 PV Array requirement 17 4 2 Location 18 4 3 Cable recommendation 19 4 4 Installation 19 4 4 1 Preparation 20 4 4 2 Mounting the SP charge controller 20 4...

Page 7: ...3 TBB Power Co Ltd 5 5 5 Event log 36 5 5 1 Alarm 36 5 5 2 History 37 6 0 Operation 39 6 1 Viewing system status 39 6 2 Viewing Log Data 40 6 3 Equalization Charging EQ charging 41 7 0 Specification 4...

Page 8: ...sure all cables selected with right gauge and being connected well Smaller diameter and broken cable are not allowed to use 1 2 3 Please do not put any inflammable goods near to charge controller 1 2...

Page 9: ...or temperatures variables It tracked the maximum power point of a PV array to deliver the maximum charging current for battery enabling PV array to increase the output by as much as 30 compared with P...

Page 10: ...Maximum Power Point Tracking The output power of PV array was affected by sun irradiation level and environment temperature The max power point varies a lot under different weather condition Fig 2 2...

Page 11: ...rging algorithm is designed to charge battery quickly and fully Microprocessor controlled charging algorithm with variable absorption charging timer guarantee the optimal charging for batteries of dif...

Page 12: ...nication M Ma an nu ua al l E Eq qu ua al li iz za at ti io on n Over a period of time the cells in the OPZS traction or semi traction battery can develop uneven chemical states This will result in a...

Page 13: ...damage the equipment and it is out of warranty L Lo oa ad d m ma an na ag ge em me en nt t The auxiliary contact can be used to switch a relay coil on off to disconnect or reconnect loads depending o...

Page 14: ...d out alarm and will resume output upon corrected the connection P PV V o ov ve er r v vo ol lt ta ag ge e p pr ro ot te ec ct ti io on n Upon the PV input voltage exceeding the limit SP will shut dow...

Page 15: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd 13 3 0 Structure 3 1 Front Fig3 1 Charge controller structure in front view A Heat sink B LCD C Control button D Connection compartment...

Page 16: ...un nc ct ti io on n Display the previous page Increase the value of the selected item Display the next page Decrease the value of the selected item Enter into this menu displaying the next level Sele...

Page 17: ...minal T Ta ab b3 3 3 3 C Co on nn ne ec ct ti io on n t te er rm mi in na al l i in nt tr ro od du uc ct ti io on n Tab3 4and Tab3 5 is PIN definition of PCB Connector E and Connector G Pin Definition...

Page 18: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd 16 3 4 Dimension Fig3 4 Dimension of SP60 80 charge controller...

Page 19: ...reduced the Voc Vmpp of solar array will increase Please consult with PV manufacturer for Voc Vmpp of the lowest possible environment temperature and making sure it is below 150Vdc PV array with Isc u...

Page 20: ...temperature 40 70 Relative Humidity 0 95 non condensing Cooling Natural cooling Do not install SP in a sealed compartment containing batteries Please always guarantee the enough clearance around SP u...

Page 21: ...6mm2 8AWG 10mm2 6AWG 16mm2 4AWG 25mm2 30A 10AWG 6mm2 6AWG 16mm2 4AWG 25mm2 3AWG 25mm2 40A 8AWG 10mm2 6AWG 16mm2 3AWG 25mm2 2AWG 35mm2 50A 6AWG 16mm2 4AWG 25mm2 2AWG 35mm2 60A 6AWG 16mm2 4AWG 25mm2 2A...

Page 22: ...ent Please install four feet supplied in the accessory pack on side of the charge controller Fig4 2 Illustration of installation 4 4 2 Mounting the SP charge controller The SP need to be installed ver...

Page 23: ...0 User Manual V1 3 TBB Power Co Ltd 21 4 4 3 Wiring Diagram Please refer to following overall wiring diagram of SP60 80 150 F Fi ig g4 4 3 3W Wi ir ri in ng g d di ia ag gr ra am m o of f S SP P6 60 0...

Page 24: ...e size refer to Tab4 2 and follow polarity guide marked on the panel An over current protection devices DC fuse or circuit breaker needs to be installed on positive cable of which rated for 125 of the...

Page 25: ...ht The Voc open circuit voltage of PV array must never exceed 150Voc The PV array Isc must not exceed the nominal current of SP at any time 60A or 80A Please also consider the local temperature condit...

Page 26: ...proper gauges of wires for grounding recommending 6mm2 Please connect the SP grounding terminal to the system grounding bar refer to Fig 4 3 of chapter 4 4 3 Please connect the frame of PV to the sys...

Page 27: ...each SP charge controller need to be connected to a separate PV array Please make sure each SP charge controller was connected with its own PV array The mixing connection will cause damage which is o...

Page 28: ...rmally a relay Please refer to chapter 5 3 for configuration 4 4 10 Communication port connection RS485 and CAN bus was offered Please refer to chapter 3 2 for port definition Do not route the communi...

Page 29: ...04 Life SP 888 0KWH Clear history 0403 Start 05020101 Today 01 05020102 Peak W 3230W 05020131 Today 31 Peak W 2230W 05020130 05020201 Month 01 05020202 Peak W 3280W 05020212 05020211 Month 12 Peak W 3...

Page 30: ...ress entering into next page Output 80V 60A Input 120V 60A PV voltage high Alarm 25 Fig 5 2 Status page 5 2 Information Page This page contain basic information of this equipment Press entering into n...

Page 31: ...tery Capacity Battery Type Battery Low Voltage Level Max Charger Rate Battery Equalization Charging reminder PV array voltage PV array power PV SP identification Auxiliary output Advanced system confi...

Page 32: ...PV array voltage 0308 80V Battery type 0304 AGM Auxiliary output 0311 Battery low voltage Charger equalization voltage 0317 15 5V Charger constant voltage 0313 14 4V Equalization time 0318 30mins Chan...

Page 33: ...ription Language English Chinese English Change Password four digit 1234 using up down arrow button and enter button to compose your own password Date and Time GMT 8 Please set your time zone Tab5 1 C...

Page 34: ...H installed Battery Equalization Reminder 0 365days 0days Set the reminder that notify you the battery need to be equalized Tab5 2 Content of Battery Related Setting Default battery type and charging...

Page 35: ...ase scroll down to Set the Auxiliary output page and press ENTER button starting the auxiliary output setting Setting Page Value Default Description Auxiliary output Battery Voltage Low 0 1 0 4Vdc 0 2...

Page 36: ...will assume 40 Setting Page Value Default Description Charger constant voltage 14 15 2Vdc default Constant voltage timer 1 4hrs 2hrs Charger floating voltage 13 13 8Vdc default Temperature Compensati...

Page 37: ...er to chapter 6 3 for detail instruction C Cl le ea ar r t th he e A Al la ar rm m After enter into this page through pressing ENTER button you can clear the all the alarm records Max capacity of alar...

Page 38: ...history record of this equipment 5 5 1 Alarm 2014 05 06 09 05 44 050101 050102 050103 Alarm 25 PV voltage high Notice 1999 Clock set done 2 3 Alarm 23 Over temperature 1 3 2014 04 05 09 15 15 2013 11...

Page 39: ...logs 050203 Monthly logs 050202 Total 050204 Life Fig5 9 History Page Within this page through pressing UP and DOWN button you can approach various history records Daily logs Monthly logs Total recor...

Page 40: ...02 05020201 Month 01 05020202 Peak W 3280W 05020212 05020211 Month 12 Peak W 3280W SP 122 3KWH SP 122 4KWH Fig5 11 Monthly logs Page Total 24monthes of record can be available from this page After eac...

Page 41: ...wires are connected securely in right polarity Following switch need to be switched on one by one Switch of the battery Switch of the PV array Then you can press the Power On Off button on front pane...

Page 42: ...ulated KWH and Peak Watt recorded Monthly log Press Enter to vew the monthly logs Press UP and Down button reviewing different month of this year Monthly log contained accumulated KWH and Peak Watt re...

Page 43: ...ance of these non sealed battery SP include a manual equalization program that can be used if recommended by battery manufacturer Through this PAGE you can initiate the desulphation program manually A...

Page 44: ...fluid before and after equalization Fill batteries only with distilled water Always check the equalization switch is set back to OFF after each time s equalization Battery manufactures recommendations...

Page 45: ...ower consumption 2W Charging algorithum TBB II multiple stages Temperature compensation Automatic 4mV C cell Equalization charging By manual Others Communication port RS485 CAN Auxiliary contact 1 pro...

Page 46: ...nnected in appropriate way LCD shows PV error and beep alarms PV breaker is on OFF state Check PV breaker s state PV wires are connected in reverse polarity Verify that PV wires are connected in appro...

Page 47: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd...

Page 48: ...SP60 SP80 User Manual V1 3 TBB Power Co Ltd...

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